Fiber adapter automatic assembling bonding machine
Technical field
The present invention relates to electro mechanical devices technical field, more particularly to a kind of fiber adapter automatic assembling bonding machine.
Background technology
Fiber adapter is the joints of optical fibre that a kind of two ends can be inserted into different interface type.It is widely used in optical fiber distributing
Frame (ODF), optical fiber communication equipment, instrument etc., have preeminent performance, reliable and stable.
Fiber adapter includes two shells, two liners and a sleeve pipes.The assembly process of fiber adapter is always all
It is pipelining hand-manipulated, the pure manual operations of six stations and twice product quality inspection is provided with altogether.Because component is smaller
And having the difference of positive and negative, the quality and visual demand to operating personnel are higher, consumption manpower, powerless and financial resources, production effect
Rate is very low.Meanwhile, the quality of product is difficult control, because the operational error that assembly crewman's fatigue causes is also easy to produce bad products, and
Detection is difficult in the checkout procedure in later stage in place, therefore qualification rate can only be controlled 95%, most of client is beyond affordability, because
This loses a part of market.In addition, upper-lower casing ultrasonic bonding is staff having been manually done, security incident is susceptible to,
And manually operated low production efficiency.
Therefore, design is a can realize that it is current to be automatically finished shell, porcelain bushing, the equipment of inner core three assembling
Required.
The content of the invention
The present invention is to overcome above-mentioned weak point, there is provided a kind of automatic assembling welding and the equipment with infrared detection.
The present invention reaches above-mentioned purpose by the following technical programs:A kind of fiber adapter automatic assembling bonding machine, including
Frame, rack-mounted controller and the liner conveying device communicated with controller in frame, shell are defeated
Send device, sleeve pipe conveying device, inside lining filling red with device, turning device, sleeve pipe assembling device, ultrasonic brazing unit, liner
Outer detection means, upset infrared detecting device, sleeve pipe infrared detecting device, welding infrared detecting device, also including the first processing
Track, the second processing track, equipped the putting of the inside lining filling is arranged on liner conveying device, shell conveying device output end, described
The output end connection sleeve pipe assembling device of sleeve pipe conveying device, described sleeve pipe assembling device is arranged on the input of the first processing track
End, described turning device one end is arranged on shell conveying device output end, and the other end is arranged on the second processing track input, institute
State ultrasonic brazing unit and be arranged on the first processing track, the second processing track output end, the liner infrared detecting device inspection
Survey inside lining filling and match somebody with somebody device output end, the upset infrared detecting device detects turning device output end, described sleeve pipe infrared detection
Device detection sleeve pipe assembling device output end, the welding infrared detecting device detects ultrasonic brazing unit output end.
Further, the liner conveying device includes the first vibrating disk, the first feeding track, the shell conveying device
Including the second vibrating disk and second feeding track parallel with the first feeding track, first feeding track, the second feeding
The output end of track sets inside lining filling and matches somebody with somebody device.
Further, the inside lining filling with device include vertical frames surface set the first cylinder, mechanical arm and
The second cylinder vertically disposed with the first feeding track, the output end connection mechanical arm of first cylinder, second gas
The output end pushing machinery arm of cylinder.
Further, described sleeve pipe assembling device includes the 3rd cylinder that vertical frames surface is set.
Further, the turning device includes the gear that the tooth bar and tooth bar of the setting of vertical frames surface coordinate, in tooth
Wheel side is connected with flip piece, and tooth bar lower end is connected with the 4th cylinder, and the flip piece two ends are equipped with along the first feeding track
The first through hole in direction and the second through hole, the first through hole end are provided with the 5th cylinder, institute in vertical first feeding track direction
State the second through hole end and be provided with sixth cylinder vertical with flip piece, the 5th cylinder output end is connected with push block, pushing
Block is provided with push groove, and the 7th cylinder, the 7th cylinder output end connection are provided with along the first feeding track direction groove is pushed
There is push bar, the push bar is identical with flip piece length.
Further, the second processing track inclination is set, and its output end is higher than the first processing track output end.
Further, the ultrasonic brazing unit includes ultrasonic welder, the 8th cylinder, the 9th cylinder, the tenth gas
Cylinder, the 11st cylinder, the 8th cylinder are arranged on the first processing track output end, and the 9th cylinder is arranged on the second processing
Track output end, fixed structure is provided with the output end of the 8th cylinder and the 9th cylinder, and the ultrasonic welder is arranged on solid
Fixed structure upper end, the tenth cylinder output end is arranged on ultrasonic brazing unit near fixed structure, the 11st cylinder
Output end.
Further, also including alarm, the controller connects alarm.
Beneficial effects of the present invention:1. the assembling process of fiber adapter is automatically performed, manpower is saved, efficiency is improved, it is raw
Produce safety;2. welding process is automatically performed after the completion of fiber adapter assembling;3. infrared detection dress is equipped with each step
Put and detected, strictly control the qualification rate of product.
Brief description of the drawings
The present invention is further detailed explanation with reference to the accompanying drawings and detailed description.
Fig. 1 is overall structure diagram of the present invention;
Fig. 2 is turning device structural representation of the present invention.
Specific embodiment
Below in conjunction with accompanying drawing, technical scheme is further described, but the present invention is not limited to these realities
Apply example.
With reference to accompanying drawing 1, a kind of fiber adapter automatic assembling bonding machine, including frame 1, the control in frame 1
Device 15 and the liner conveying device 2 communicated with controller 15 in frame 1, shell conveying device 3, sleeve pipe conveying dress
4, inside lining filling is put with device 7, turning device 8, sleeve pipe assembling device 9, ultrasonic brazing unit 10, liner infrared detecting device
11st, upset infrared detecting device 12, sleeve pipe infrared detecting device 13, welding infrared detecting device 14, also including the first processing rail
Road 5, second processes track 6, and the inside lining filling is arranged on liner conveying device 2, the output end of shell conveying device 3, institute with device 7
The output end connection sleeve pipe assembling device 9 of sleeve pipe conveying device 4 is stated, described sleeve pipe assembling device 9 is arranged on the first processing track 5
Input, one end of the turning device 8 is arranged on the output end of shell conveying device 3, and it is defeated that the other end is arranged on the second processing track 6
Enter end, the ultrasonic brazing unit 10 is arranged on the first processing track 5, second and processes the output end of track 6, and the liner is infrared
Detection means 11, upset infrared detecting device 12, sleeve pipe infrared detecting device 13, welding infrared detecting device 14 and controller 15
Communicate, the detection inside lining filling of liner infrared detecting device 11 is with the output end of device 7, the upset detection upset dress of infrared detecting device 12
Put 8 output ends, the detection sleeve pipe assembling device 9 of sleeve pipe infrared detecting device 13 output end, welding infrared detecting device 14 and detect super
The output end of sound wave welder 10.
Liner conveying device 2 includes the first vibrating disk 21, the first feeding track 22, and the shell conveying device 3 includes the
Two vibrating disks 31 and second feeding track 32 parallel with the first feeding track 22, first feeding track 22, second are sent
Expect that the output end of track 32 sets inside lining filling and matches somebody with somebody device 7.
Inside lining filling send with first cylinder 71 of the device 7 including the setting of the surface of vertical frames 1, mechanical arm 72 and with first
Material vertically disposed second cylinder 73 of track 22, the output end connection mechanical arm 72 of first cylinder 71, second gas
The output end pushing machinery arm 72 of cylinder 73.
Sleeve pipe assembling device 9 includes the 3rd cylinder 91 that the surface of vertical frames 1 is set.
With reference to accompanying drawing 2, turning device 8 includes the gear 82 that the tooth bar 81 and tooth bar of the setting of the surface of vertical frames 1 coordinate,
Flip piece 83 is connected with the side of gear 82, the lower end of tooth bar 81 is connected with the 4th cylinder 84, and the two ends of the flip piece 83 are equipped with
Along the through hole 832 of first through hole 831 and second in the direction of the first feeding track 22, the end of the first through hole 831 is sent vertical first
Material track 22 direction is provided with the 5th cylinder 85, and the end of the second through hole 832 is provided with sixth cylinder 86 vertical with flip piece 83, institute
State the output end of the 5th cylinder 85 and be connected with push block 87, push groove 871 is provided with push block 87, push groove 871 along first
The direction of feeding track 22 is provided with the 7th cylinder 88, and the output end of the 7th cylinder 88 is connected with push article 881, the push bar
881 is identical with the length of flip piece 83.Substantially increase the speed of upset and the safety and reliability of upset.
Second processing track 6 is obliquely installed, and its output end is higher than the first processing output end of track 5.For next step welding is carried
For condition, convenient welding.
Ultrasonic brazing unit 10 includes ultrasonic welder 101, the 8th cylinder 102, the 9th cylinder 103, the tenth cylinder
104th, the 11st cylinder 106, the 8th cylinder 102 is arranged on the output end of the first processing track 5, and the 9th cylinder 103 sets
Put and process the output end of track 6 second, be provided with fixed structure 105 in the output end of the 8th cylinder 102 and the 9th cylinder 103, institute
State ultrasonic welder 101 and be arranged on the upper end of fixed structure 105, the output end of the tenth cylinder 104 is close to fixed structure 105,
11st cylinder 106 is arranged on the output end of ultrasonic brazing unit 10.The fixed structure 105 uses three mandrels simultaneously
The method of positioning, firmly pin upper-lower casing and centre sleeve pipe, it is ensured that concentricity and it is vertical while possess, by assemble it is inclined
Difference corrects perfect condition again, it is ensured that the correct attitude before welding, it is ensured that perfectly safe.
Controller 15 connects alarm 151, and machine operation troubles is then alarmed.
Specific work process of the invention is:Built with liner, the second vibrating disk 31 is equipped with shell to first vibrating disk 21, leads to
Vibrating disk transmission is crossed, liner and shell can respectively pass through the first feeding track 22, the second feeding track according to certain attitude
32 enter inside lining filling matches somebody with somebody device 7.Inside lining filling is with the output end pushing machinery arm 72 of the second cylinder 73 on device 7, crawl first
Return after liner on feeding track 22, the output end of the first cylinder 71 connection mechanical arm 72 is moved downward, and liner is arranged on
In shell, liner infrared detecting device 11 carries out liner and installs detection, is stopped if unqualified and alarmed, qualified, continues
Operation;The output end of 5th cylinder 85 connects push block 87 in the level perpendicular to the first feeding track 22, the second feeding track 32
Move in plane, the shell that the push groove 871 in push block 87 will be equipped with liner respectively is pushed to the first processing track 5, second
Process the input port of track 6;Then, the output end of the 7th cylinder 88 will be equipped with liner shell push-in first process track 5 it is defeated
Entrance, while the 6th cylinder 86 will be return after the push-in first through hole 831 of the shell equipped with liner of opposite side, the 4th cylinder 84 is defeated
Go out end connection tooth bar 81 and gear 82 cooperation so that flip piece 83 upset 180 degree, while the shell equipped with liner is also completed
180 degree overturns, the output end of the 6th cylinder 86 again by upset after the push-in of the shell equipped with liner second process the defeated of track 6
Entrance, upset infrared detecting device 12 carries out upset detection, is stopped if unqualified and alarmed, qualified, continues to run with;
Sleeve pipe assembling device 9 completes the sleeve pipe on the first processing track 5 and assembles by the 3rd cylinder 91, sleeve pipe infrared detecting device 13
Sleeve pipe assembling detection is carried out, is stopped if unqualified and alarmed, it is qualified, continue to run with;First processing track 5, second adds
The shell of the output end of work track 6 pushes to consolidating under ultrasonic welder 101 by the 8th cylinder 102, the 9th cylinder 103 respectively
Fixed structure 105, completes welding, and welding infrared detecting device 14 carries out welding detection, is stopped if unqualified and alarmed, closes
Lattice are then continued to run with;Finished product is released fixed structure 105 by the tenth cylinder 104, and last 11st cylinder 106 is good with regard to erection welding
Fiber adapter pushes to rewinding disk.Controller 15 is to above-mentioned first cylinder 71, the second cylinder 73, the 3rd cylinder 91, the 4th gas
Cylinder 84, the 5th cylinder 85, the 6th cylinder 86, the 7th cylinder 88, the 8th cylinder 102, the 9th cylinder 103, the tenth cylinder 104,
11 cylinders 106, liner infrared detecting device 11, upset infrared detecting device 12, sleeve pipe infrared detecting device 13, welding are infrared
Detection means 14, alarm 151 carry out Based Intelligent Control.
Specific embodiment described herein is only to the spiritual explanation for example of the present invention.Technology neck belonging to of the invention
The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode
Generation, but without departing from spirit of the invention or surmount scope defined in appended claims.