CN105351123B - Integrated form inlet manifold - Google Patents

Integrated form inlet manifold Download PDF

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Publication number
CN105351123B
CN105351123B CN201510909842.3A CN201510909842A CN105351123B CN 105351123 B CN105351123 B CN 105351123B CN 201510909842 A CN201510909842 A CN 201510909842A CN 105351123 B CN105351123 B CN 105351123B
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CN
China
Prior art keywords
cooling chamber
inlet manifold
intake duct
cooling
air intake
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201510909842.3A
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Chinese (zh)
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CN105351123A (en
Inventor
段伟
况原宏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chongqing Xiaokang Power Co ltd
Seres Group Co Ltd
Original Assignee
Chongqing Sokon Industry Group Co Ltd
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Publication date
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Priority to CN201510909842.3A priority Critical patent/CN105351123B/en
Publication of CN105351123A publication Critical patent/CN105351123A/en
Application granted granted Critical
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/104Intake manifolds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B29/00Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
    • F02B29/04Cooling of air intake supply
    • F02B29/045Constructional details of the heat exchangers, e.g. pipes, plates, ribs, insulation, materials, or manufacturing and assembly
    • F02B29/0475Constructional details of the heat exchangers, e.g. pipes, plates, ribs, insulation, materials, or manufacturing and assembly the intake air cooler being combined with another device, e.g. heater, valve, compressor, filter or EGR cooler, or being assembled on a special engine location
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/10242Devices or means connected to or integrated into air intakes; Air intakes combined with other engine or vehicle parts
    • F02M35/10268Heating, cooling or thermal insulating means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Air-Conditioning For Vehicles (AREA)

Abstract

The invention discloses a kind of integrated form inlet manifold, including inlet manifold ontology and charge air cooler;Air intake duct, cooling chamber and gas off-take are equipped in the inlet manifold ontology;The gas off-take is multiple and is communicated with air intake duct by cooling chamber;The charge air cooler is fixedly installed in cooling chamber;It is equipped in the air intake duct for by the deflector of air-flow Directed cooling intracavitary;The integrated form inlet manifold of the present invention, make each cylinder body air inlet uniformity of each gas off-take and engine, to the good cooling results of air, conducive to increase atmospheric density, the effective output and torque for improving engine, avoid the problem that causing that engine rough running, operating noise are big, each cylinder working is uneven, engine life shortens.

Description

Integrated form inlet manifold
Technical field
The present invention relates to a kind of integrated form inlet manifold.
Background technology
Along with the development of China's automobile industry, emission regulation, fuel economy and comfort are increasingly taken seriously, Application of the technologies such as supercharging, in-cylinder direct-jet on gasoline engine is more and more extensive thus, when air after compressor pressure its temperature It can be sharply increased, to further increase atmospheric density after supercharged, while inhibit the generation of pinking, cooling equipment be needed, to sky Gas cools down, therefore rationalization's engine charge, each cylinder intake uniformity of raising engine and atmospheric density are just shown Must be particularly important, each cylinder air inlet uniformity of engine is to realize the important prerequisite of engine stabilizer work.Inlet manifold, which is used as, starts The inlet duct of machine, the cylinder body setting that gas off-take corresponds to engine is multiple and mostly arranged in a straight line, in order to save space, leads to The air intake duct trend of normal inlet manifold is parallel with the orientation of gas off-take, therefore air is entered the process of gas off-take by air intake duct The middle transformation that there is flow direction, influences the intake uniformity of each gas off-take, and traditional inlet manifold is independently arranged each other with charge air cooler, Cooling effect is poor, and control density is low, and strong influence the effective output and torque of engine, also causes engine work Roughly, the problems such as operating noise is big, each cylinder working is uneven, engine life shortens.
Invention content
In view of this, the object of the present invention is to provide a kind of integrated form inlet manifold, make each of each gas off-take and engine A cylinder body air inlet uniformity is conducive to increase atmospheric density to the good cooling results of air, improve engine effective output and Torque, avoids the problem that causing that engine rough running, operating noise are big, each cylinder working is uneven, engine life shortens.
The integrated form inlet manifold of the present invention, including inlet manifold ontology and charge air cooler;It is set in the inlet manifold ontology There are air intake duct, cooling chamber and gas off-take;The gas off-take is multiple and is communicated with air intake duct by cooling chamber;It is cold in described Device is fixedly installed in cooling chamber;It is equipped in the air intake duct for by the deflector of air-flow Directed cooling intracavitary.
Further, the cooling chamber is rectangle cavity;The air intake duct and gas off-take are respectively in the wide to two of cooling chamber Side.
Further, the deflector is the arc panel to the curving where cooling chamber.
Further, the deflector is two, and two deflectors are grown along cooling chamber to arrangement.
Further, the deflector and this body by integral forming of inlet manifold.
Further, the charge air cooler includes cover board and core;The cover board is fixed on the opening of cooling chamber by fastener Place;The core is fixed on the inside of cover board.
Further, the charge air cooler further includes two cooling pipe fittings for being fixed on cover board;It is equipped with and is used in the core For the coolant flow channel for cooling down media flow and being communicated with two cooling pipe fittings.
Further, the gap that coolant flow channel is corresponded in the core is equipped with the gas channel communicated with cooling chamber.
The beneficial effects of the invention are as follows:The integrated form inlet manifold of the present invention, makes each cylinder of each gas off-take and engine Body air inlet uniformity is conducive to increase atmospheric density, improves effective output and the torsion of engine to the good cooling results of air Square, avoids the problem that causing that engine rough running, operating noise are big, each cylinder working is uneven, engine life shortens.
Description of the drawings
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is inlet manifold body construction schematic diagram.
Specific implementation mode
Fig. 1 is the structural diagram of the present invention, and Fig. 2 is inlet manifold body construction schematic diagram, as shown in the figure:The present embodiment Integrated form inlet manifold, including inlet manifold ontology 1 and charge air cooler 6;Air intake duct 2, cold is equipped in the inlet manifold ontology 1 But chamber 3 and gas off-take 4;The gas off-take 4 is multiple and is communicated with air intake duct 2 by cooling chamber 3;The charge air cooler 6 is solid Dingan County is loaded in cooling chamber 3;It is equipped in the air intake duct 2 for by the deflector 5 in air-flow Directed cooling chamber 3;Pass through water conservancy diversion Plate 5 makes the air in air intake duct 2 even into cooling chamber 3, and charge air cooler 6 is set in cooling chamber 3 and is allowed to and inlet manifold ontology 1 Become one, thus air be fully cooled by charge air cooler 6 in the cooling chamber 3 after enter each gas off-take 4, cooling effect Fruit is good, and atmospheric density is big, and each gas off-take 4 and 3 face of cooling chamber are arranged, therefore reaches and make each of each gas off-take 4 and engine The effect of a cylinder body air inlet uniformity improves the effective output and torque of engine, avoids causing engine rough running, work Make the problem of noise is big, each cylinder working is uneven, engine life shortens.
In the present embodiment, the cooling chamber 3 is rectangle cavity;The air intake duct 2 and gas off-take 4 are respectively in cooling chamber 3 It is wide to both sides;Compact-sized, space availability ratio is high, is conducive to reduction engine overall volume, economizes on material, mitigates weight.
In the present embodiment, the deflector 5 is the arc panel to the curving where cooling chamber 3;Deflector 5 is arranged in 2 exit of air intake duct, cooling chamber 3 set the opening there are one rectangle, and the plane where deflector 5 is open with cooling chamber 3 is vertical, leads The length of flowing plate 5 is fixed on 2 inner wall of air intake duct to both ends, between wide 2 inner wall to both sides edge and air intake duct of deflector 5 there are Gap makes partial air under the action of deflector 5 in Directed cooling chamber 3, and corresponds to the wide partial air to both sides of deflector 5 It is still flowed along 2 inner wall of air intake duct, compared with the structure that deflector 5 is entirely tightly attached to 2 inner wall of air intake duct, to the obstruction of air Small, intake uniformity is more preferable, and booster action can be played to 2 structure of air intake duct, improves the structural strength of air intake duct 2, reduces Failure rate;Using arc plate structure, the obstruction to air, while the radian energy of rational design deflector 5 further reduced The accuracy that air-flow is oriented to is improved, intake uniformity is further increased.
In the present embodiment, the deflector 5 is two, and two deflectors 5 are grown along cooling chamber 3 to arrangement;Further increase into Gas uniformity.
In the present embodiment, the deflector 5 is integrally formed with inlet manifold ontology 1;Save assembly cost, structural strength Height, convenient for molding.
In the present embodiment, the charge air cooler 6 includes cover board and core;The cover board is fixed on cooling chamber by fastener Open-mouth;The core is fixed on the inside of cover board;Charge air cooler 6 it is detachable be installed on inlet manifold ontology 1, therebetween it is close Envelope cooperation, is convenient for the maintenance and replacement of charge air cooler 6.
In the present embodiment, the charge air cooler further includes two cooling pipe fittings for being fixed on cover board;It is equipped in the core For the coolant flow channel for cooling down media flow and being communicated with two cooling pipe fittings, coolant flow channel is full of twists and turns shape, with The air effect time is long, improves cooling effect.
In the present embodiment, the gap that coolant flow channel is corresponded in the core is equipped with the gas channel communicated with cooling chamber, has Sufficient heat exchange is carried out conducive between air and cooling medium, improves cooling effect.
Finally illustrate, the above examples are only used to illustrate the technical scheme of the present invention and are not limiting, although with reference to compared with Good embodiment describes the invention in detail, it will be understood by those of ordinary skill in the art that, it can be to the skill of the present invention Art scheme is modified or replaced equivalently, and without departing from the objective and range of technical solution of the present invention, should all be covered at this In the right of invention.

Claims (4)

1. a kind of integrated form inlet manifold, it is characterised in that:Including inlet manifold ontology and charge air cooler;The inlet manifold ontology It is interior to be equipped with air intake duct, cooling chamber and gas off-take;The gas off-take is multiple and is communicated with air intake duct by cooling chamber;It is described Charge air cooler is fixedly installed in cooling chamber;It is equipped in the air intake duct for by the deflector of air-flow Directed cooling intracavitary;Water conservancy diversion Plate is arranged at air intake port, and cooling chamber sets the opening there are one rectangle, and deflector hangs down with plane of the cooling chamber where open Directly, the length of deflector is fixed on air intake duct inner wall to both ends, and the width of deflector is stayed between both sides edge and air intake duct inner wall There is gap;The deflector and this body by integral forming of inlet manifold;The charge air cooler includes cover board and core;The cover board passes through Fastener is fixed on the open-mouth of cooling chamber;The core is fixed on the inside of cover board;The charge air cooler further includes being fixed on cover board Two cooling pipe fittings;It is equipped with for the cooling for cooling down media flow and being communicated with two cooling pipe fittings in the core Runner;The gap that coolant flow channel is corresponded in the core is equipped with the gas channel communicated with cooling chamber;Coolant flow channel is that detour is bent Roll over shape.
2. integrated form inlet manifold according to claim 1, it is characterised in that:The cooling chamber is rectangle cavity;Institute It states air intake duct and gas off-take is respectively in the wide to both sides of cooling chamber.
3. integrated form inlet manifold according to claim 2, it is characterised in that:The deflector is to where cooling chamber The arc panel of curving.
4. integrated form inlet manifold according to claim 3, it is characterised in that:The deflector is two, two deflectors It is grown to arrangement along cooling chamber.
CN201510909842.3A 2015-12-09 2015-12-09 Integrated form inlet manifold Active CN105351123B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510909842.3A CN105351123B (en) 2015-12-09 2015-12-09 Integrated form inlet manifold

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510909842.3A CN105351123B (en) 2015-12-09 2015-12-09 Integrated form inlet manifold

Publications (2)

Publication Number Publication Date
CN105351123A CN105351123A (en) 2016-02-24
CN105351123B true CN105351123B (en) 2018-09-04

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109209698B (en) * 2018-10-31 2020-01-14 安徽江淮汽车集团股份有限公司 Diesel engine intake manifold

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3091228A (en) * 1961-04-17 1963-05-28 Caterpillar Tractor Co Engine with turbocharger and aftercooling
CN202756083U (en) * 2012-06-18 2013-02-27 东风朝阳朝柴动力有限公司 Overhead intercooler for diesel engine
CN102852678B (en) * 2012-09-26 2014-12-24 长城汽车股份有限公司 Supercharged engine intake manifold for integrated intercooler
CN103711625A (en) * 2014-01-09 2014-04-09 劳士领汽车配件(苏州)有限公司 Turbo supercharged engine intake manifold of integrated intercooler
CN204402715U (en) * 2015-01-30 2015-06-17 常熟塑擎汽车零部件有限公司 Supercharged engine inlet manifold assembly
CN205172776U (en) * 2015-12-09 2016-04-20 重庆小康工业集团股份有限公司 Cooled air intake manifold

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Address after: No. 7, Wuyun Lake Road, Shapingba District, Chongqing 400038

Patentee after: Celes Group Co.,Ltd.

Address before: 400033 Jinqiao Road, Shapingba District, Chongqing City, No. 61-1

Patentee before: CHONGQING SOKON INDUSTRY GROUP Co.,Ltd.

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20230807

Address after: 401220 Mechanical and Electrical Materials Park, Yanjia Industrial Park, Changshou District, Chongqing

Patentee after: Chongqing Xiaokang Power Co.,Ltd.

Address before: No. 7, Wuyun Lake Road, Shapingba District, Chongqing 400038

Patentee before: Celes Group Co.,Ltd.