CN105349408A - Microbial agent production line - Google Patents
Microbial agent production line Download PDFInfo
- Publication number
- CN105349408A CN105349408A CN201510956883.8A CN201510956883A CN105349408A CN 105349408 A CN105349408 A CN 105349408A CN 201510956883 A CN201510956883 A CN 201510956883A CN 105349408 A CN105349408 A CN 105349408A
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- Prior art keywords
- opening
- production line
- feed
- fermentation
- discharge port
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 230000000813 microbial effect Effects 0.000 title abstract 3
- 238000000855 fermentation Methods 0.000 claims abstract description 38
- 238000001035 drying Methods 0.000 claims abstract description 35
- 230000004151 fermentation Effects 0.000 claims abstract description 34
- 239000000463 material Substances 0.000 claims abstract description 27
- 238000011081 inoculation Methods 0.000 claims abstract description 21
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 15
- 238000001816 cooling Methods 0.000 claims abstract description 14
- 230000001954 sterilising effect Effects 0.000 claims abstract description 13
- 239000003795 chemical substances by application Substances 0.000 claims description 13
- 238000002156 mixing Methods 0.000 claims description 11
- 238000007781 pre-processing Methods 0.000 claims description 9
- 238000007600 charging Methods 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 4
- 239000010881 fly ash Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 2
- 239000007787 solid Substances 0.000 abstract 3
- 238000009835 boiling Methods 0.000 abstract 2
- 238000004806 packaging method and process Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 230000003588 decontaminative effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000002068 microbial inoculum Substances 0.000 description 1
- 239000010815 organic waste Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M45/00—Means for pre-treatment of biological substances
- C12M45/02—Means for pre-treatment of biological substances by mechanical forces; Stirring; Trituration; Comminuting
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M25/00—Means for supporting, enclosing or fixing the microorganisms, e.g. immunocoatings
- C12M25/16—Particles; Beads; Granular material; Encapsulation
- C12M25/20—Fluidized bed
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M33/00—Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
- C12M33/02—Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus by impregnation, e.g. using swabs or loops
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M47/00—Means for after-treatment of the produced biomass or of the fermentation or metabolic products, e.g. storage of biomass
- C12M47/14—Drying
Landscapes
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Zoology (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Chemical & Material Sciences (AREA)
- Wood Science & Technology (AREA)
- Biotechnology (AREA)
- General Engineering & Computer Science (AREA)
- Sustainable Development (AREA)
- Biochemistry (AREA)
- Microbiology (AREA)
- General Health & Medical Sciences (AREA)
- Genetics & Genomics (AREA)
- Biomedical Technology (AREA)
- Molecular Biology (AREA)
- Mechanical Engineering (AREA)
- Immunology (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention relates to the field of microbial fermentation production, particularly to a microbial agent production line. The production line comprises a material pretreatment system, a fermentation workshop and a drying workshop which are connected sequentially, wherein the material pretreatment system comprises a stirrer, an elevator, a sterilization tank, a cooling fluidized bed and a solid inoculation device which are connected sequentially; the fermentation workshop comprises a fermentation bin and a after-ripening bin which are connected sequentially; the drying workshop comprises a boiling dry bed, a crusher, a mixer and a packaging machine which are connected sequentially; the solid inoculation device is provided with an opening and closing device, and a feeding port of the fermentation bin corresponds to the opening and closing device of the solid inoculation device; the after-ripening bin is connected with a feeding port of the boiling dry bed through a third material screw conveyor. With the adoption of the production line, all procedures are automated, the manual operation intensity is greatly reduced, the manual operation time is greatly shortened, the production efficiency is improved, all production links are easier to control, and the stability of quality of products is guaranteed.
Description
Technical field
The present invention relates to fermentable production field, particularly relate to a kind of microbiobacterial agent production line.
Background technology
Because microbiobacterial agent is very high to the requirement of production environment, traditional technology is all in decontamination chamber, cultivates, entirely complete production by manual operation through incubator, is difficult to scale operation, realizes industrialization.
Summary of the invention
For the technical problem existed in background technology, object of the present invention provides a kind of microbiobacterial agent production line, utilizes full-automatic mechanical means to carry out conversion to organic waste and produces, finally obtain microbiobacterial agent.
Technical scheme of the present invention is achieved in that
A kind of microbiobacterial agent production line, comprises the material preprocessing system connected successively, fermentation plant and drying plant; Described material preprocessing system comprises the stirrer, lift, sterilization tank, cooling bed and the solid-state classification inoculation apparatus that connect successively; Described fermentation plant comprises the fermentation cabin and after-ripening storehouse that connect successively; Described drying plant comprises the boiling-bed drying, pulverizer, mixing machine and the wrapping machine that connect successively; Wherein, described solid-state classification inoculation apparatus is provided with closing device, and the closing device of the corresponding described solid-state classification inoculation apparatus of opening for feed of described fermentation cabin is arranged; Described after-ripening storehouse connects boiling-bed drying opening for feed by 3 material conveying auger.
Preferably, described stirrer connects the feeding port of described lift, the feed opening of described lift waves conveying auger by first and connects sterilization tank opening for feed, the corresponding opening for feed being provided with vibrations blanking device below sterilization tank discharge port, the discharge port of described vibrations blanking device is connected on the upside of the left end of described cooling bed; Described solid-state classification inoculation apparatus is provided with on the downside of the right-hand member of described cooling bed.
Preferably, described fermentation cabin is provided with fermentation cabin discharge port, and described fermentation cabin discharge port connects after-ripening storehouse opening for feed by the second material conveyor.
Preferably, described boiling-bed drying connects pulverizer by the first conveying belt, and described pulverizer connects mixing machine by the second conveying belt; Described mixing machine connects wrapping machine by the 3rd conveying belt.
Preferably, the left end side of described boiling-bed drying is provided with boiling-bed drying opening for feed; Top is provided with vapor pipe; Lower end is provided with inlet pipe and boiling-bed drying discharge port; Inside is provided with fly-ash separator and fabric swatch.
Preferably, described mixer left end side is provided with step-down gear, and upper end is provided with charging opening and Butterworth Hatch, and lower end is provided with mixer discharge port.
The present invention compared with prior art, there is following advantage: the present invention, by the automatizations of all operations, greatly reduces manual operation intensity and time, directly realize batching by mechanize, charging, inoculation, fermentation, dry, packing, improve production efficiency, and produce each link and more easily control, ensure the stability of quality product.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of material preprocessing system of the present invention;
Fig. 3 is the structural representation of the solid-state classification inoculation apparatus of the present invention;
Fig. 4 is the structural representation of fermentation plant of the present invention;
Fig. 5 is the structural representation of drying plant of the present invention.
In figure: 1-material preprocessing system; 2-fermentation plant; 3-drying plant; 4-stirrer; 5-lift; 6-sterilization tank; 7-cooling bed; 8-fermentation cabin; 9-second material conveyor; 10-after-ripening storehouse; 11-3 material conveying auger; 12-boiling-bed drying; 13-pulverizer; 14-mixing machine; 15-wrapping machine; The solid-state classification inoculation apparatus of 16-; 17-sieve plate; 18-first waves conveying auger; 19-shakes blanking device; 20-sterilization tank discharge port; 21-closing device; 22-fermentation cabin discharge port; 23-after-ripening storehouse opening for feed; 24-first conveying belt; 25-second conveying belt; 26-the 3rd conveying belt; 27-boiling-bed drying opening for feed, 28-vapor pipe, 29-fly-ash separator; 30-fabric swatch; 31-inlet pipe; 32-boiling-bed drying discharge port; 33-charging opening; 34-Butterworth Hatch; 36-mixer discharge port; 37-sterilization tank opening for feed; 38-fermentation cabin opening for feed; 39-after-ripening bin discharge port external.
Embodiment
Below in conjunction with accompanying drawing, the invention will be further described, but not as the foundation limited the present invention.
Please refer to Fig. 1 ~ 5, a kind of microbiobacterial agent production line of the present invention comprises the material preprocessing system 1 connected successively, fermentation plant 2 and drying plant 3.
Please refer to Fig. 2, is the structural representation of material preprocessing system of the present invention.Described material preprocessing system 1 comprises stirrer 4, lift 5, sterilization tank 6, cooling bed 7 and solid-state classification inoculation apparatus 16, described stirrer 4 connects the feeding port of described lift 5, the feed opening of described lift 5 waves conveying auger 18 by first and connects sterilization tank opening for feed 37, the corresponding opening for feed being provided with vibrations blanking device 19 below sterilization tank discharge port 20, the discharge port of described vibrations blanking device 19 is connected on the upside of the left end of described cooling bed 7; Solid-state classification inoculation apparatus 16 is provided with on the downside of the right-hand member of described cooling bed 7.Please refer to Fig. 3, is the structural representation of the solid-state classification inoculation apparatus of the present invention.Described solid-state classification inoculation apparatus 16 comprises removable lid 161, hopper 162, motor 163, rotates Quantitative dosing valve 164 and discharge port 165; Described hopper 162 top movable connects removable lid 161, and be discharge port 165 below described hopper 162, described discharge port 165 is directly engaged on the discharge port of described cooling bed 7, has quantitative effect; Described rotation Quantitative dosing valve 164 is connected on described hopper 162; Described rotation Quantitative dosing valve 164 1 side shaft connects motor 163.
The material that described stirrer 4 stirs is transported to described sterilization tank opening for feed 37 by lift 5, material is transported to described cooling bed 7 after sterilizing in described sterilization tank 6, inoculated by described solid-state classification inoculation apparatus 16 again after described cooling bed 7 is lowered the temperature, finally enter fermentation plant 2 by automatic open/closing device 21.
Please refer to Fig. 1 and Fig. 4, Fig. 4 is the structural representation of fermentation plant of the present invention.Described fermentation plant 2 comprises the fermentation cabin 8 and after-ripening storehouse 10 that connect successively, the closing device 21 of the corresponding described solid-state classification inoculation apparatus 16 of fermentation cabin opening for feed 38 is arranged, fermentation cabin discharge port 22 connects after-ripening storehouse opening for feed 23 by the second material conveyor 9, and after-ripening bin discharge port external 39 enters drying plant 3 by 3 material conveying auger 11.Be provided with sieve plate 17 bottom described fermentation cabin 8, described sieve plate 37 is provided with multiple breather hole (not shown), and the angle in described breather hole and sieve plate plate face is 40 °-45 °.
The material inoculated through described solid-state classification inoculation apparatus 16 enters fermentation cabin 8 by described fermentation cabin opening for feed 38 and ferments, sieve plate 17 bottom described fermentation cabin 8 is that fermentation cabin 8 is ventilated by ventilating pit, be delivered to after-ripening storehouse 10 by the second material conveyor 9 after material fermentation, finally enter drying plant 3 from after-ripening bin discharge port external 39 by 3 material conveying auger 11.
Please refer to Fig. 1 and Fig. 5, Fig. 5 is the structural representation of drying plant 3 of the present invention.Described drying plant 3 comprises the boiling-bed drying 12, pulverizer 13, mixing machine 14 and the wrapping machine 15 that connect successively, and described boiling-bed drying 12 connects pulverizer 13 by the first conveying belt 24, and described pulverizer 13 connects mixing machine 14 by the second conveying belt 25; Described mixing machine 14 connects wrapping machine 15 by the 3rd conveying belt 26.Described boiling-bed drying 12 left end side is provided with boiling-bed drying opening for feed 27, and top is provided with vapor pipe 28, and lower end is provided with inlet pipe 31 and boiling-bed drying discharge port 32; Inside is provided with fly-ash separator 29 and fabric swatch 30.Described mixer 14 left end side is provided with step-down gear 35, and upper end is provided with charging opening 33 and Butterworth Hatch 34, and lower end is provided with mixer discharge port 36.
After the microbial inoculum fermented enters boiling-bed drying 12 drying by 3 material conveying auger 11, enter pulverizer 13 by the first conveying belt 24 to pulverize, after the second conveying belt 25 enters mixing machine 14, then enter wrapping machine 15 through the 3rd conveying belt 26, be packaged into product by wrapping machine 15.
Advantage of the present invention:
1, the present invention reduces hand labor intensity by automatic production line
2, present device integration degree is high, and decreasing in manual operation environment in the process such as product turnover, preservation affects product.
This production line fundamentally can change research and production and disconnect; Transformation of scientific findings rate is low; Lot of research only rests on the present situations such as laboratory stage, realizes the slitless connection of research and production.
Obviously, those skilled in the art can carry out various change and modification to the present invention and not depart from the spirit and scope of the present invention.Like this, if these amendments of the present invention and modification belong within the scope of the claims in the present invention and equivalent technologies thereof, then the present invention is also intended to comprise these change and modification.
Claims (6)
1. a microbiobacterial agent production line, is characterized in that: comprise the material preprocessing system connected successively, fermentation plant and drying plant; Described material preprocessing system comprises the stirrer, lift, sterilization tank, cooling bed and the solid-state classification inoculation apparatus that connect successively; Described fermentation plant comprises the fermentation cabin and after-ripening storehouse that connect successively; Described drying plant comprises the boiling-bed drying, pulverizer, mixing machine and the wrapping machine that connect successively; Wherein, described solid-state classification inoculation apparatus is provided with closing device, and the closing device of the corresponding described solid-state classification inoculation apparatus of opening for feed of described fermentation cabin is arranged; Described after-ripening storehouse connects boiling-bed drying opening for feed by 3 material conveying auger.
2. microbiobacterial agent production line according to claim 1, it is characterized in that: described stirrer connects the feeding port of described lift, the feed opening of described lift waves conveying auger by first and connects sterilization tank opening for feed, the corresponding opening for feed being provided with vibrations blanking device below sterilization tank discharge port, the discharge port of described vibrations blanking device is connected on the upside of the left end of described cooling bed; Described solid-state classification inoculation apparatus is provided with on the downside of the right-hand member of described cooling bed.
3. microbiobacterial agent production line according to claim 1, is characterized in that: described fermentation cabin is provided with fermentation cabin discharge port, and described fermentation cabin discharge port connects after-ripening storehouse opening for feed by the second material conveyor.
4. microbiobacterial agent production line according to claim 1, is characterized in that: described boiling-bed drying connects pulverizer by the first conveying belt, and described pulverizer connects mixing machine by the second conveying belt; Described mixing machine connects wrapping machine by the 3rd conveying belt.
5. microbiobacterial agent production line according to claim 1, is characterized in that: the left end side of described boiling-bed drying is provided with boiling-bed drying opening for feed; Top is provided with vapor pipe; Lower end is provided with inlet pipe and boiling-bed drying discharge port; Inside is provided with fly-ash separator and fabric swatch.
6. microbiobacterial agent production line according to claim 1, is characterized in that: described mixer left end side is provided with step-down gear, and upper end is provided with charging opening and Butterworth Hatch, and lower end is provided with mixer discharge port.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510956883.8A CN105349408A (en) | 2015-12-18 | 2015-12-18 | Microbial agent production line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510956883.8A CN105349408A (en) | 2015-12-18 | 2015-12-18 | Microbial agent production line |
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CN105349408A true CN105349408A (en) | 2016-02-24 |
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CN201510956883.8A Pending CN105349408A (en) | 2015-12-18 | 2015-12-18 | Microbial agent production line |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113337389A (en) * | 2021-07-12 | 2021-09-03 | 安图实验仪器(郑州)有限公司 | Full-automatic microbial sample pretreatment system |
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CN103126042A (en) * | 2013-03-20 | 2013-06-05 | 张有聪 | Production device and method of biological feeds |
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CN204529842U (en) * | 2015-04-02 | 2015-08-05 | 山东亿安生物工程有限公司 | A kind of organic matter decomposing inoculant production unit |
CN204608004U (en) * | 2015-05-11 | 2015-09-02 | 陕西博秦生物工程有限公司 | A kind of novel microorganism solid state fermentation equipment classification inoculation apparatus |
CN205368356U (en) * | 2015-12-18 | 2016-07-06 | 陕西博秦生物工程有限公司 | Microbial inoculant production line |
-
2015
- 2015-12-18 CN CN201510956883.8A patent/CN105349408A/en active Pending
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Non-Patent Citations (1)
Title |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113337389A (en) * | 2021-07-12 | 2021-09-03 | 安图实验仪器(郑州)有限公司 | Full-automatic microbial sample pretreatment system |
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Application publication date: 20160224 |