CN105348154A - Method for recycling sulfosalicylic acid from doxycycline production waste liquid - Google Patents

Method for recycling sulfosalicylic acid from doxycycline production waste liquid Download PDF

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Publication number
CN105348154A
CN105348154A CN201510899634.XA CN201510899634A CN105348154A CN 105348154 A CN105348154 A CN 105348154A CN 201510899634 A CN201510899634 A CN 201510899634A CN 105348154 A CN105348154 A CN 105348154A
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Prior art keywords
acid
waste liquid
doxycycline
sulfosalicylic acid
recovery
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CN201510899634.XA
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CN105348154B (en
Inventor
吴亚
张涛
丁勇
乔永辉
季明志
付永举
贾斌
陈水库
周振
王新军
张方杰
崔浩
朱成功
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HENAN FUREN MEDICAL TECHNOLOGY DEVELOPMENT CO LTD
KAIFENG PHARMACEUTICAL (GROUP) CO Ltd
KAIFENG YUGANG PHARMACEUTICAL Co.,Ltd.
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HENAN FUREN MEDICAL TECHNOLOGY DEVELOPMENT Co Ltd
KAIFENG PHARMACEUTICAL (GROUP) CO Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C303/00Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides
    • C07C303/42Separation; Purification; Stabilisation; Use of additives
    • C07C303/44Separation; Purification
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C303/00Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides
    • C07C303/32Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of salts of sulfonic acids

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention discloses a method for recycling sulfosalicylic acid from doxycycline production waste liquid and belongs to the field of medicinal chemistry separation and purification. The method includes the following steps that alkali is added to doxycycline production waste liquid, the alkali reacts with sulfosalicylic acid in the doxycycline production waste liquid, sulfosalicylic acid sodium salt is formed, then ethyl alcohol is recycled, crystallization is conducted, and sodium sulfosalicylate is obtained; the recycled sulfosalicylic acid sodium salt is added to an alcohol solution and an acid solution, after a reaction is ended, filtering is conducted, sodium chloride is removed, filter liquor is concentrated, solvent is recycled, crystallization is conducted, sulfosalicylic acid is obtained, the recycling rate reaches 80% or more, and a product is acceptable in quality. Compared with a traditional recycling process, the sulfosalicylic acid is recycled from the doxycycline production waste liquid, emission of pollutants is reduced, environmental protection is facilitated, the sulfosalicylic acid can be recycled, the production cost is lowered, and the economic and social benefits of doxycycline are raised.

Description

A kind of Vibravenos produces the recovery method of sulphosalicylic acid in waste liquid
Technical field
The present invention relates to the recovery method that a kind of Vibravenos produces sulphosalicylic acid in waste liquid, belong to pharmaceutical chemical separation and purification field.
Background technology
Vibravenos also known as doxycycline or deoxidation soil mould, it is the semi-synthetic tetracycline antibiotics of a kind of long-acting, broad-spectrum, except having effect to gram-positive microorganism and negative bacterium, also can suppress rickettsia, mycoplasma pneumoniae, sand holes mycoplasma, ameba etc., particularly the respiratory tract common bacteria of chronic tracheitis patient is all more responsive to Doxycycline Hyclate, act on length of holding time, absorbed following oral administration is very fast, and side effect is little.In recent years, researchist finds that Doxycycline Hyclate is comparatively responsive to anthrax bacteria, vibrio cholerae etc., and low dose of Doxycycline Hyclate can suppress the crown sclerosis of blood vessel, therefore excites the market requirement of Doxycycline Hyclate further.
At present, the production technique of Doxycycline Hyclate is all take terramycin as raw material, through techniques such as chloro, dehydration, hydrogenations, finally turns salt and generates Doxycycline Hyclate.Produce in Doxycycline Hyclate process, hydrogenated products utilizes sulphosalicylic acid selectivity to become salt-pepper noise, then neutralized by alkali, be converted into Vibravenos free alkali, sulphosalicylic acids a large amount of has in the process been left in mother liquor, the content of sulphosalicylic acid about 15% in this mother liquor.Sulphosalicylic acid is poisonous, difficult degradation, to environment, will damage human body if directly discharge or deal with improperly simultaneously.Due to water-soluble extremely strong, the easily decomposition of being heated of sulphosalicylic acid, recovery difficult is quite large.
Document (Chinese Journal of Pharmaceuticals, nineteen eighty-two, 10 phases, sulphosalicylic acid is reclaimed from the conversion mother liquor of doxycycline) report that to select trialkylamine to be complexing agent, n-Octanol and sulfonated kerosene be thinner, sodium hydroxide is strippant, carry out extracting-reextraction experimental study, after three grades of extractions, reclaim sulphosalicylic acid, extraction agent can recycle, the research is only limitted to the removing of a small amount of sulphosalicylic acid in mother liquor, the research is also only limitted to laboratory lab scale, does not carry out amplification test research.And the research technology is by complexometric extraction repeatedly, strip and be separated sulphosalicylic acid, equipment and complicated operation, do not have the value of industrialization.
Document (Environmental Pollution and Control, 2007,09(6), 463-466; Doxycycline factory effluent resource technology is studied) carry out reclaiming research to the sulphosalicylic acid in Doxycycline Hyclate production process, what the research adopted equally is first reclaim sulfosalicylic acid sodium salt, then sulfosalicylic acid sodium salt is made into the aqueous solution and carries out ion-exchange by polystyrene resin (H type) exchange column, outflow composition is carried out underpressure distillation, crystallization, reclaims the sulphosalicylic acid meeting production requirement.This technology equally also just completes the lab scale work in laboratory, adopt ion-exchange unit and resin cost high.The most important thing is must to obtain sulphosalicylic acid by a large amount of water of distillation removing, as everyone knows, hydro-thermal capacity is large, Interpolymer Association is firm, evaporation difficulty is large, consumption of calorie is large, the outflow concentration of adding ion-exchange is less, the cost reclaiming sulphosalicylic acid is higher, does not also have industrialization value.
For the sulphosalicylic acid in mother liquor, current domestic production Doxycycline Hyclate producer generally adopts the way of burning or enters Waste Water Treatment, and environmental protection pressure is huge.Usual production 1 ton of Doxycycline Hyclate consumes sulphosalicylic acid 1.8 tons, if can sulphosalicylic acid be recycled, not only can the discharge of decreasing pollution thing, and reduce three wastes pressure, and there is good economic benefit and social benefit.
Summary of the invention
Object of the present invention is exactly provide a kind of reduce production cost to overcome defect that above-mentioned prior art exists, be conducive to suitability for industrialized production, be conducive to the novel process that the Doxycycline Hyclate of environment protection produces sulphosalicylic acid in waste liquid.
The present invention solves the problems of the technologies described above adopted technical scheme and realizes especially by following steps:
(1) preparation of sulphosalicylic acid sodium salt: Vibravenos is produced waste liquid and first add alkali and react, pH value is adjusted to make tetracyclines organic compound crystallization, filter, filtrate adds activated carbon decolorizing, excessively filters gac, filtrate concentration and recovery ethanol, crystallization, filter, drying obtains sulphosalicylic acid sodium salt.
(2) recovery of sulphosalicylic acid: be added to by sulphosalicylic acid sodium salt in alcohol, acid solution, stirring heating makes it react, filtration from sodium chloride, filtrate concentration and recovery solvent, crystallization, filter, drying obtains sulfosalisylic acid product.
Alkali described in step (1) selects sodium carbonate, salt of wormwood, potassium hydroxide or sodium hydroxide; PH value scope is 7-9; Ethanol recovery volume ratio is 60%-80%.
Alcohol described in step (2) selects methyl alcohol, ethanol, Virahol or propyl carbinol; Hydrochloric acid or sulfuric acid are selected in acid; Acid mass percentage concentration scope is 10%-30%; Temperature of reaction is 70 DEG C-110 DEG C; Reaction times is 1-2 hour.
Compared with prior art tool of the present invention has the following advantages: (1) this recovery process is simple, is all general-purpose equipment; (2) utilize alkyd directly sulfosalicylic acid sodium salt to be converted into sulfosalisylic acid recovery, product is separated out with the form of crystallization, and energy feedstuff consumption is few, and cost obviously reduces; (3) reclaim the sulphosalicylic acid purity obtained high, meet quality standard, can meet secondary and use, it be applied in the production of Doxycycline Hyclate, the finished product are qualified, can reuse; (4) decrease the discharge of pollutent, make high concentrated organic wastewater quantity discharged decrease more than 78%, be conducive to environment protection.Be very beneficial for suitability for industrialized production, economic and social benefit is remarkable.
Embodiment
In order to implement the present invention better, now for embodiment, the invention will be further described, but embodiment is not limitation of the present invention.
embodiment 1:
(1) preparation of sulphosalicylic acid sodium salt
In the reaction flask of 5L, add the Vibravenos production waste liquid that 2L contains sulphosalicylic acid, then add sodium hydroxide, stir and make it react, PH=7 is adjusted again with a small amount of sodium hydrate solid, make solution no longer separate out solid, cross and filter insoluble tetracyclines organic compound, filtrate adds 40g gac, reflux 30 minutes, then filter, filtrate concentration and recovery ethanol, concentrated solution crystallisation by cooling, filter, dry 248g sulphosalicylic acid sodium salt.
(2) recovery of sulphosalicylic acid
The hydrochloric acid of 400g sulfosalicylic acid sodium salt and 2L mass percentage concentration 10%, ethanolic soln is added in the reaction flask of 5L, stirring makes it react, reflux 1 hour, after reaction terminates, filtration from sodium chloride, filtrate concentration and recovery ethanol, concentrated solution crystallisation by cooling, filter, dry 298g sulphosalicylic acid, yield 81%.
embodiment 2:
(1) preparation of sulphosalicylic acid sodium salt
In the reaction flask of 5L, add the Vibravenos production waste liquid that 2L contains sulphosalicylic acid, then add sodium carbonate, stir and make it react, PH=9 is adjusted again with a small amount of sodium carbonate solid, make solution no longer separate out solid, cross and filter insoluble tetracyclines organic compound, filtrate adds 40g gac, reflux 30 minutes, then filter, filtrate concentration and recovery ethanol, concentrated solution crystallisation by cooling, filter, dry 248g sulphosalicylic acid sodium salt.
(2) recovery of sulphosalicylic acid
The sulfuric acid of 400g sulfosalicylic acid sodium salt and 1L mass percentage concentration 20%, aqueous isopropanol is added in the reaction flask of 5L, stirring makes it react, reflux 1 hour, after reaction terminates, filtration from sodium chloride, filtrate concentration and recovery Virahol, concentrated solution crystallisation by cooling, filter, dry 287g sulphosalicylic acid, yield 78%.
The sulphosalicylic acid adopting present invention process to reclaim reaches following technical indicator: white solid, soluble in water and ethanol, fusing point 120 DEG C, content is greater than 99%, up-to-standard.
After adopting recovery process of the present invention, after testing, in Vibravenos production waste liquid, sulfosalisylic acid content is by original 15%, drops to less than 1%, is beneficial to waste liquid qualified discharge, is conducive to environment protection.

Claims (3)

1. Vibravenos produces a recovery method for sulphosalicylic acid in waste liquid, it is characterized in that, is realized by following steps:
(1) preparation of sulphosalicylic acid sodium salt: Vibravenos is produced waste liquid and first add alkali and react, pH value is adjusted to make tetracyclines organic compound crystallization, filter, filtrate adds activated carbon decolorizing, excessively filters gac, filtrate concentration and recovery ethanol, crystallization, filter, drying obtains sulphosalicylic acid sodium salt; Described alkali selects sodium carbonate, salt of wormwood, potassium hydroxide or sodium hydroxide; PH value scope is 7-9; Ethanol recovery volume ratio is 60%-80%;
(2) recovery of sulphosalicylic acid: be added to by sulphosalicylic acid sodium salt in the solution containing alcohol, acid, stirring heating makes it react, filtration from sodium chloride, filtrate concentration and recovery solvent, crystallization, and filter, drying obtains sulfosalisylic acid product;
Described alcohol selects methyl alcohol, ethanol, Virahol or propyl carbinol; Hydrochloric acid or sulfuric acid are selected in acid.
2. Vibravenos produces the recovery method of sulphosalicylic acid in waste liquid as claimed in claim 1, and it is characterized in that, the mass percentage concentration scope of selected acid is 10%-30%.
3. Vibravenos produces the recovery method of sulphosalicylic acid in waste liquid as claimed in claim 1, and it is characterized in that, step (2) temperature of reaction is 70 DEG C-110 DEG C; Reaction times is 1-2 hour.
CN201510899634.XA 2014-12-10 2015-12-09 The recovery method of sulfosalicylic acid in a kind of Doxycycline production waste liquid Active CN105348154B (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107118138A (en) * 2017-05-16 2017-09-01 扬州联博药业有限公司 A kind of method that sulfosalicylic acid is reclaimed in the alkalization mother liquor from fortimicin
CN107417563A (en) * 2017-04-12 2017-12-01 扬州联博药业有限公司 A kind of method that Doxycycline Hyclate is reclaimed in the refinement mother liquor from Doxycycline Hyclate
CN110872241A (en) * 2018-09-04 2020-03-10 山西卓联锐科科技有限公司 Method for recovering sulfosalicylic acid and p-toluenesulfonic acid in doxycycline hydrogenation wastewater
CN110872166A (en) * 2018-09-04 2020-03-10 山西卓联锐科科技有限公司 Method for recovering p-toluenesulfonic acid from doxycycline dehydration wastewater
CN113135845A (en) * 2021-04-22 2021-07-20 昆山华苏生物科技有限公司 Method for extracting regenerated p-toluenesulfonic acid from doxycycline hydrochloride production wastewater
CN114073993A (en) * 2020-08-13 2022-02-22 昆山华苏生物科技有限公司 Method for cleaning waste catalyst in doxycycline hydrochloride hydrogenation reaction
CN114076758A (en) * 2020-08-13 2022-02-22 昆山华苏生物科技有限公司 Method for monitoring endpoint of doxycycline hydrochloride hydrogenation reaction
CN114956427A (en) * 2022-06-17 2022-08-30 盐城苏海制药有限公司 Treatment method for doxycycline hydrochloride wastewater solidification

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CN101786971A (en) * 2010-03-01 2010-07-28 扬州联博药业有限公司 Preparation process of doxycycline hydrochloride
CN103274971A (en) * 2013-06-19 2013-09-04 太仓沪试试剂有限公司 Purification method of 5-sulfosalicylic acid

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107417563A (en) * 2017-04-12 2017-12-01 扬州联博药业有限公司 A kind of method that Doxycycline Hyclate is reclaimed in the refinement mother liquor from Doxycycline Hyclate
CN107118138A (en) * 2017-05-16 2017-09-01 扬州联博药业有限公司 A kind of method that sulfosalicylic acid is reclaimed in the alkalization mother liquor from fortimicin
CN107118138B (en) * 2017-05-16 2022-06-28 扬州联博药业有限公司 Method for recovering sulfosalicylic acid from doxycycline alkalization mother liquor
CN110872241A (en) * 2018-09-04 2020-03-10 山西卓联锐科科技有限公司 Method for recovering sulfosalicylic acid and p-toluenesulfonic acid in doxycycline hydrogenation wastewater
CN110872166A (en) * 2018-09-04 2020-03-10 山西卓联锐科科技有限公司 Method for recovering p-toluenesulfonic acid from doxycycline dehydration wastewater
CN114073993A (en) * 2020-08-13 2022-02-22 昆山华苏生物科技有限公司 Method for cleaning waste catalyst in doxycycline hydrochloride hydrogenation reaction
CN114076758A (en) * 2020-08-13 2022-02-22 昆山华苏生物科技有限公司 Method for monitoring endpoint of doxycycline hydrochloride hydrogenation reaction
CN114076758B (en) * 2020-08-13 2023-12-05 昆山华苏生物科技有限公司 End point monitoring method for doxycycline hydrochloride hydrogenation reaction
CN113135845A (en) * 2021-04-22 2021-07-20 昆山华苏生物科技有限公司 Method for extracting regenerated p-toluenesulfonic acid from doxycycline hydrochloride production wastewater
CN114956427A (en) * 2022-06-17 2022-08-30 盐城苏海制药有限公司 Treatment method for doxycycline hydrochloride wastewater solidification

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