CN105347828B - A kind of preparation method of long-lived blast furnace casting sand mouth - Google Patents

A kind of preparation method of long-lived blast furnace casting sand mouth Download PDF

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CN105347828B
CN105347828B CN201510907398.1A CN201510907398A CN105347828B CN 105347828 B CN105347828 B CN 105347828B CN 201510907398 A CN201510907398 A CN 201510907398A CN 105347828 B CN105347828 B CN 105347828B
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sand mouth
ramming
parts
firm
blast furnace
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CN105347828A (en
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朱志勇
龙红明
吴雪健
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Anhui University of Technology AHUT
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Anhui University of Technology AHUT
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Abstract

The invention discloses a kind of preparation method of long-lived blast furnace casting sand mouth, belong to slag sluicing system equipment technical field during blast furnace casting.The preparation method step of the present invention is as follows:Step 1:Prepare refractory aggregate;Step 2:Prepare bonding agent;Step 3:The bonding agent being prepared is added in refractory aggregate, it is well mixed to obtain sand mouth material;Step 4:Sand mouth material made of step 3 is successively made firm by ramming into material wall, and cooling water pipe is arranged in material wall, each layer make firm by ramming it is closely knit after, repave another layer of sand mouth material and continue to make firm by ramming, sand mouth is made after the completion of making firm by ramming;Step 5:The sand mouth made firm by ramming is sintered, after the completion of sintering, normal temperature is cooled to and sand mouth is prepared.Service life reaches 50 days or so in the case of not repaired the invention enables sand mouth, preferably ensure that stable conditions of blast furnace, safety and direct motion.

Description

A kind of preparation method of long-lived blast furnace casting sand mouth
Present patent application is to be directed to Application No.:2014103398364 divisional application, the applying date of original application For:On July 16th, 2014, invention and created name are:A kind of long-lived blast furnace casting sand mouth and preparation method thereof.
Technical field
The present invention relates to slag sluicing system equipment technical field during blast furnace casting, more specifically to a kind of long-lived Blast furnace casting sand mouth preparation method.
Background technology
Blast furnace is the capital equipment of ironmaking production, and relative to other ironmaking equipments, it has, and yield is big, yield is high and production The characteristics of cost is low.During blast fumance from furnace roof load iron ore, coke, slag making flux, from positioned at lower furnace along stove week Air port be blown into preheated air.(also coal injection, heavy oil, natural gas etc. aid in the blast furnace having coke under the high temperature conditions Fuel) in carbon with the CO of the oxygen burning generation blasted in air, CO reacts in stove in uphill process with iron ore, from And reduce and the pig iron is made, the flux such as the impurity and lime stone that can not be reduced in iron ore combines generation clinker.
Because the molten iron and clinker of high temperature are mixed, it is necessary to which slag sluicing system equipment separates to slag iron.Sand mouth is Important slag sluicing system equipment during blast furnace casting, it is that high-temperature liquid furnace slag, molten iron have during promoting blast furnace casting Imitate the device of separation.Connect main trough of blast furnace on sand mouth, under connect branch iron runner, bypass connection slag runner, core section is on cast house Point position, and ensure the exclusive node that slag iron efficiently separates.The performance of sand mouth to the stabilization of blast furnace casting process, direct motion very It is important, the normal production order of blast furnace is directly influenced, then has influence on the economic benefit of iron and steel enterprise.
Sand mouth Service Environment is very severe, sand mouth under arms during, be subject primarily to the sustaining breakdowns of following several factors: (1) mechanical erosion of high temperature liquid iron;(2) chemical erosion of high temperature furnace slag;(3) blast furnace intermittent tapping, the thermal shock triggered when slagging tap Corrode.Three kinds of factor alternating actions, mutually strengthen, greatly reduce the service life of sand mouth.Traditional sand mouth per 10-15 days just Need feed supplement once, service life only has 1-2 months.It is repaired frequently, and repairing labor intensity is big, severe operational environment, serious danger The health of evil repairing personnel;Further, since the repairing of sand mouth is frequent, usually influences to tap a blast furnace on schedule, cause the checking underproduction, coke ratio Rise.Moreover, existing sand mouth refractory aggregate typically uses the aluminium-silicon carbide-carbon refractory material using corundum as main aggregate, Due to composition and proportioning imperfection so that the service life of blast furnace casting sand mouth is difficult to reach desirability.
The deficiency of existing sand mouth, directly affects and taps a blast furnace on schedule, extends molten iron and deposits the stove time, it is hidden to bring serious safety Suffer from, and add a ton iron cost, heavy financial burden is brought to iron and steel enterprise.Therefore, need badly and improve sand jaws equipment so that sand Mouth has good antiscour, anti-scour property, so as to improve sand mouth service life.
Through retrieval, China Patent No.:ZL201210187866.9, authorized announcement date are:On December 11st, 2013, invention wound That makes is entitled:A kind of blast furnace reclaimed sand mouth material and preparation method thereof, its component and weight percent content are:Granularity≤ 0.088mm discarded sial material 15-20%, granularity be 1-3mm quartz sand 20-30%, granularity≤0.088mm quartz sand 10-20%, granularity≤0.074mm clay powder 8-15%, granularity≤1.0mm pitch 3-10%, granularity≤2.0mm coke powder 7-15%, granularity≤0.088mm discarded iron runner material fine powder 10-20%, non-hydrate sodium metasilicate:0.1-3%.Although this application case Discarded high-alumina brick of aluminium silicon material etc. and iron runner material are comprehensively utilized, but the composition of sand mouth material needs to be further improved, And repairing is frequent, repairing labor intensity is big, and severe operational environment, to flushing and casting, personnel bring titanic peril.
In addition, Chinese Patent Application No.:200910143657.2 data of publication of application on December 1st, 2010, innovation and creation It is entitled:A kind of blast-furnace iron runner skimmer precast lintel, lintel castable refractory is prefabricated forms for its, and is thrown after overbaking Enter to use, prefabricated component top future insufficiency, although this application case prevents precast lintel when in use because bottom expanded by heating becomes Long the problem of causing top tension to ftracture, skimming tool service life is extended, but this application case only improves structure, it is simultaneously The performance of sand mouth material is not improved, the life-span of sand mouth needs further to be improved.
The content of the invention
1. invention technical problems to be solved
It is an object of the invention to overcome in the prior art sand mouth service life it is short, the big deficiency of repairing replacement frequency, carry For a kind of preparation method of long-lived blast furnace casting sand mouth, sand mouth prepared by the present invention substantially increases the use longevity of sand mouth Life, and simple and convenient is manufactured, it ensure that the normal production order of blast furnace.
2. technical scheme
To reach above-mentioned purpose, technical scheme provided by the invention is:
A kind of long-lived blast furnace casting sand mouth of the present invention, is made up of, described material wall one end material wall and cooling water pipe Sand mouth entrance is offered, and expects that the other end of wall offers the outlet of sand mouth, described sand mouth entrance passes through U-shaped logical with the outlet of sand mouth Road is connected;Described material wall is internally provided with cooling water pipe, and cooling water pipe is Flat waterpipe;Described material wall is by sand mouth material system Into the sand mouth material is made up of refractory aggregate and bonding agent, and the quality of bonding agent is the 6.5%-8.0% of refractory aggregate quality.
Further, described refractory aggregate each component is formed by following mass parts:
Described bonding agent each component is formed by following mass parts:
Further, described aggregate each component is formed by following mass parts:
Further, described bonding agent each component is formed by following mass parts:
A kind of preparation method of long-lived blast furnace casting sand mouth of the present invention, its preparation methods steps are as follows:
Step 1:Prepare refractory aggregate;
Step 2:Prepare bonding agent;
Step 3:The bonding agent that step 2 is prepared is added in the refractory aggregate in step 1, is well mixed To sand mouth material;
Step 4:Sand mouth material made of step 3 is successively made firm by ramming into material wall, and cooling water pipe is arranged in material wall, often One layer make firm by ramming it is closely knit after, repave another layer of sand mouth material and continue to make firm by ramming, sand mouth is made after the completion of making firm by ramming;
Step 5:The sand mouth made firm by ramming in step 4 is sintered, after the completion of sintering, normal temperature is cooled to and sand is prepared Mouthful.
Further, it is comprised the following steps that:
Step 1:Prepare refractory aggregate
(1) corundum brick 45-60 parts, mullite 40-50 parts, bentonite 10-12 parts, coke 8-10 are weighed by mass fraction Part, concrete 5-8 parts and flyash 3-6 parts are discarded, said components are added sequentially in mixer, and in stirrer for mixing 22- 28min, mixer rotating speed are 230-280r/min, and mixture A is obtained after being well mixed;
(2) carborundum 15-18 parts are weighed by mass fraction, monticellite 1-3 parts, Suzhou soil 2-3 parts, clay 1-2 parts, 1 part of enstatite 1-2 parts and sodium pyrophosphate, said components are added sequentially in mixture A, and continue to be stirred 30- 40min, refractory aggregate is prepared after well mixed;
Step 2:Prepare bonding agent
(1) pitch 60-70 parts, organic siliconresin 30-40 parts, epoxy modified phenolic resin 13-16 are weighed by mass fraction Part and neoprene 6-9 parts, above-mentioned component is sequentially added in reactor, reactor first is warming up into 50 DEG C, then stirred 25min is mixed, during this, reactor is first heated up 20min, then the heating rate with 2 DEG C/min with 1 DEG C/min heating rate Heat up 5min, well mixed that mixture B is prepared;
(2) polyacrylamide 2-3 parts, starch 1-2 parts, 2 parts of neopelex and Gu Er are weighed by mass fraction 1 part of glue, is added sequentially in mixer, and stirs 15-20min, is well mixed to obtain mixture C;
(3) obtained mixture C in step (2) is added in step (1) in obtained mixture B, and continues to stir 25-30min is mixed, produces bonding agent;
Step 3:The bonding agent that step 2 is prepared is added in the refractory aggregate in step 1, wherein bonding agent Quality be refractory aggregate quality 6.5%-8.0%, continue to mix 45-55min, it is well mixed to obtain sand mouth material;
Step 4:Sand mouth material made of step 3 is successively made firm by ramming into material wall, and cooling water pipe is arranged in material wall, often One layer make firm by ramming it is closely knit after, repave another layer of sand mouth material and continue to make firm by ramming, and make bulk density >=2.55g/cm of the rear bed of material firm by ramming3, smash Gu sand mouth is made after the completion of;
Step 5:The sand mouth made firm by ramming in step 4 is sintered, wherein the method sintered is as follows:
(1) heat up sintering process, is warming up to 1500 DEG C, is incubated 12-16h;
(2) cool down, 300 DEG C are cooled to, is incubated 7-9h, is then air-cooled to normal temperature and sand mouth is prepared.
3. beneficial effect
Using technical scheme provided by the invention, compared with existing known technology, there is following remarkable result:
The preparation method of a kind of long-lived blast furnace casting sand mouth of the present invention, due to being provided with the sand mouth material wall of preparation Cooling water pipe, when sand mouth works, the service temperature of sand mouth is significantly reduced, and cooling water pipe is flat pipe, is improved cold But effect.The bonding agent of sand mouth is by pitch, organic siliconresin, epoxy modified phenolic resin, neoprene and polyacrylamide etc. Component, and it is made according to specific proportioning so that plasticity is high, and heat endurance is good;Refractory aggregate is using varigrained firm Beautiful brick, mullite so that the particles of aggregates of sand mouth is more reasonable, and the aggregate proportioning and bonding agent proportioning innovated, and improves sand The combination property of mouth, substantially increasing the service life of sand mouth so that service life reaches 50 days in the case that sand mouth is not repaired, The labor intensity of stokehold is greatly reduced, preferably ensure that stable conditions of blast furnace, safety and direct motion.
In addition, a kind of preparation method of long-lived blast furnace casting sand mouth of the present invention, using discarded concrete and flyash as Refractory aggregate composition uses so that discarded object obtains resource recycling utilization, reduces the production cost of sand mouth.
Brief description of the drawings
Fig. 1 is the overall structure diagram of sand mouth prepared by the present invention.
Label declaration in schematic diagram:
1st, wall is expected;21st, sand mouth entrance;22nd, sand mouth exports;3rd, U-shaped passage;4th, cooling water pipe.
Embodiment
To further appreciate that present disclosure, with reference to embodiment, the invention will be further described.
Embodiment 1
A kind of long-lived blast furnace casting sand mouth of the present embodiment, is made up of, described material wall 1 material wall 1 and cooling water pipe 4 One end offers sand mouth entrance 21, and expects that the other end of wall 1 offers sand mouth outlet 22, and described sand mouth entrance 21 goes out with Sha Kou Mouth 22 is connected by U-shaped passage 3, and the slag iron of high temperature is flowed into by sand mouth entrance 21, is flowed through U-shaped passage 3 from the outlet of sand mouth outlet 22 Go out, realize that high-temperature liquid furnace slag, molten iron efficiently separate during tapping a blast furnace;Described material wall 1 is internally provided with cooling water pipe 4, And cooling water pipe 4 is Flat waterpipe;Due to being provided with cooling water pipe 4 in sand mouth material wall 1, when sand mouth works, cooling water pipe 4 has The service temperature of sand mouth is reduced to effect, and cooling water pipe 4 is flat pipe, increases the contact area of cooling water pipe 4, improves Cooling effect.Described material wall 1 is made up of sand mouth material, and the sand mouth material is made up of refractory aggregate and bonding agent, and the matter of bonding agent Measure as the 7.5% of refractory aggregate quality.
The refractory aggregate each component of the present embodiment is formed by following mass parts:Corundum brick 52kg, mullite 45kg, bentonite 11kg, coke 9kg, concrete 6kg, flyash 4kg, carborundum 16kg, monticellite 2kg, Suzhou soil 2kg, clay 1kg are discarded, Enstatite 1kg and sodium pyrophosphate 1kg.
Above-mentioned discarded concrete is discarded mixed mud;Flyash is before coal-fired flue-gas is discharged into air by air-introduced machine, suddenly The cold particulate in vitreum state, by deduster, it is separated, collects obtained particulate, the quality percentage of the fine coal ash component Content is:SiO2:41.8%, Al2O3:33.0%, Fe2O3:8.5%, CaO:6.6%, MgO:5.2%, Na2O+K2O:2.7%, Remaining impurity:2.2%.The present embodiment uses the Al of corundum brick2O3Content be 91%.Moreover, described Suzhou soil is low in being Warm hydrothermal alteration remnants type kaolin, the weight/mass percentage composition of its composition are:Al2O3:39.6%, SiO2:45.9%, remaining is miscellaneous Matter:14.5%.
The clay of the present embodiment refers to, containing irony and with tones such as yellowish-brown, canescence, reddish violet, have good plastic The clay of property, mineralogical composition is based on montmorillonite, kaolin;The weight/mass percentage composition of the clay composition is:SiO2:66.5%, Al2O3:18.4%, Fe2O3:5.3%, CaO:1.8%, MgO:2.2%, remaining impurity:5.8%.In addition, enstatite is oblique A subspecies in Fang Huishi races, orthorhombic pyroxene race are a complicated iron magnesium silicate solid solutions, the enstatite into Divide MgO and SiO2Based on, submember Al, Ca, TiO2And MnO.Above-mentioned sodium pyrophosphate is also known as sodium pyrophosphate decahydrate, is White powder, it is soluble in water.
The corundum brick that the corundum brick of the present embodiment, wherein particle diameter are 3.0-5.0mm is 35%, and particle diameter is 1.0-3.0mm's Corundum brick is 35%, and corundum brick of the particle diameter less than 1.0mm is 30%.The mullite of the present embodiment, wherein particle diameter are 3.0-5.0mm Mullite be 40%, the mullite that particle diameter is 1.0-3.0mm is 35%, particle diameter less than 1.0mm mullite be 25%.It is above-mentioned Bentonitic particle diameter be:1.0-2.5mm, the particle diameter of discarded concrete are:2.0-4.0mm.In addition, the particle diameter of coke and flyash For:1.0-1.5mm;Described monticellite and particle diameter≤1.0mm of Suzhou soil;Described enstatite is added to 200 mesh The percent of pass of sieve is 85%.
The bonding agent each component of the present embodiment is formed by following mass parts:Pitch 65kg, organic siliconresin 35kg, epoxy change Property phenolic resin 14kg, neoprene 7kg, polyacrylamide 2kg, starch 1kg, neopelex 2kg and guar gum 1kg.Under illustrating herein, above-mentioned organic siliconresin is the polysiloxane of highly cross-linked network structure, and it is by methyl Trichlorosilane, dimethyldichlorosilane, phenyl trichlorosilane and dichloromethyl phenylsilane mix, wherein the matter of each component Measuring percentage composition is:Methyl trichlorosilane:20%, dimethyldichlorosilane:30%, phenyl trichlorosilane:20%, aminomethyl phenyl Dichlorosilane:30%.Described epoxy modified phenolic resin is 40% single order thermosetting phenolic resin and 60% diphenylol Composite made of propane epoxy resin composition.
The polyacrylamide of the present embodiment is referred to as PAM high molecular weight water soluble polymers, insoluble in most of organic solvents, With good flocculability, the frictional resistance between liquid can be reduced.Above-mentioned starch is green starch, tapioca, sweet The weight/mass percentage composition of the mixture of sweet potato starch, starch from sweet potato and farina, wherein each component is:Green starch:15%th, Tapioca:20%th, sweet potato starch:10%th, starch from sweet potato:25%th, farina:30%;And green starch, para arrowroot The percent of pass that powder, sweet potato starch, starch from sweet potato, farina are added to 200 mesh sieves is 80%.Neopelex is again Referred to as tetrapropylene benzene sodium sulfonate, it is white or faint yellow powdery, is dissolved in water and forms translucent solution.
A kind of long-lived blast furnace casting sand mouth of the present embodiment, its specific preparation method are as follows:
Step 1:Prepare refractory aggregate
(1) corundum brick 52kg, mullite 45kg, bentonite 11kg, coke 9kg are weighed by mass fraction, discard concrete 6kg and Flyash 4kg, said components are added sequentially in mixer, and add appropriate water, in stirrer for mixing 25min, are stirred It is 250r/min to mix machine rotating speed, and mixture A is obtained after being well mixed;
(2) carborundum 16kg, monticellite 2kg, Suzhou soil 2kg, clay 1kg, enstatite are weighed by mass fraction 1kg and sodium pyrophosphate 1kg, said components are added sequentially in mixture A, and add appropriate water, continue to be stirred 35min, refractory aggregate is prepared after well mixed;
Step 2:Prepare bonding agent
(1) pitch 65kg, organic siliconresin 35kg, epoxy modified phenolic resin 14kg and neoprene rubber are weighed by mass fraction Glue 7kg, above-mentioned component is sequentially added in reactor, reactor is first warming up to 50 DEG C, is then stirred 25min, this During, reactor is first with 1 DEG C/min heating rate heating 20min, then the heating rate heating 5min with 2 DEG C/min, mixes Uniformly mixture B is prepared in conjunction;
(2) polyacrylamide 2kg, starch 1kg, neopelex 2kg and guar gum are weighed by mass fraction 1kg, it is added sequentially in mixer, and stirs 18min, is well mixed to obtain mixture C;
(3) obtained mixture C in step (2) is added in step (1) in obtained mixture B, and continues to stir 28min is mixed, produces bonding agent;
Step 3:The bonding agent that step 2 is prepared is added in the refractory aggregate in step 1, wherein bonding agent Quality be the 7.5% of refractory aggregate quality, continue to mix 50min, it is well mixed to obtain sand mouth material;
Step 4:Sand mouth material made of step 3 is successively made firm by ramming into material wall 1, and cooling water pipe 4 is arranged in material wall 1 In, every layer of thickness control is 20mm, each layer make firm by ramming it is closely knit after, repave another layer of sand mouth material and continue to make firm by ramming, and the volume of the bed of material Density >=2.55g/cm3, sand mouth is made after the completion of making firm by ramming;
Step 5:The sand mouth made firm by ramming in step 4 is sintered, wherein the method sintered is as follows:
(1) heat up sintering process, first, is warming up to 450 DEG C with 25 DEG C/h programming rate, is incubated 10h;Then, with 45 DEG C/h programming rate is warming up to 1050 DEG C, it is incubated 12h;Finally, 1500 DEG C are warming up to 30 DEG C/h programming rate, insulation 14h;
(2) cool down, 300 DEG C is cooled to 30 DEG C/h cooling rate, 8h is incubated, is then air-cooled to normal temperature i.e. Sand mouth is prepared.
A kind of long-lived blast furnace casting sand mouth of the present embodiment, sinter molding is toasted after making firm by ramming, makes sand mouth material in high temperature Sinter molding under environment, reach the mineral phase structure of requirement, meet that requirement is washed away and corroded to resistance high temperature slag iron.And the sand mouth is burning During system, by specific component proportion, anti-thermal shock, antiscour and the erosion-resistant performance of sand mouth are substantially increased.From And improve the service life of sand mouth.Service life of the sand mouth of the present embodiment in the case of not repairing is shown in Table 1.
Embodiment 2
The substance of the present embodiment is with embodiment 1, its difference:The refractory aggregate each component of the present embodiment is pressed Following mass parts composition:Corundum brick 45kg, mullite 40kg, bentonite 10kg, coke 8kg, concrete 5kg, flyash 3kg are discarded, Carborundum 15kg, monticellite 1kg, Suzhou soil 2kg, clay 1kg, enstatite 1kg and sodium pyrophosphate 1kg.
The bonding agent each component of the present embodiment is formed by following mass parts:Pitch 60kg, organic siliconresin 30kg, epoxy change Property phenolic resin 13kg, neoprene 6kg, polyacrylamide 2kg, starch 1kg, neopelex 2kg and guar gum 1kg。
A kind of long-lived blast furnace casting sand mouth of the present embodiment, its specific preparation method are as follows:
Step 1:Prepare refractory aggregate
(1) corundum brick 45kg, mullite 40kg, bentonite 10kg, coke 8kg are weighed by mass fraction, discard concrete 5kg and Flyash 3kg, said components are added sequentially in mixer, and add appropriate water, in stirrer for mixing 22min, are stirred It is 230r/min to mix machine rotating speed, and mixture A is obtained after being well mixed;
(2) carborundum 15kg, monticellite 1kg, Suzhou soil 2kg, clay 1kg, enstatite are weighed by mass fraction 1kg and sodium pyrophosphate 1kg, said components are added sequentially in mixture A, and add appropriate water, continue to be stirred 30min, refractory aggregate is prepared after well mixed;
Step 2:Prepare bonding agent
(1) pitch 60kg, organic siliconresin 30kg, epoxy modified phenolic resin 13kg and neoprene rubber are weighed by mass fraction Glue 6kg, above-mentioned component is sequentially added in reactor, reactor is first warming up to 50 DEG C, is then stirred 25min, this During, reactor is first with 1 DEG C/min heating rate heating 20min, then the heating rate heating 5min with 2 DEG C/min, mixes Uniformly mixture B is prepared in conjunction;
(2) polyacrylamide 2kg, starch 1kg, neopelex 2kg and guar gum are weighed by mass fraction 1kg, it is added sequentially in mixer, and stirs 15min, is well mixed to obtain mixture C;
(3) obtained mixture C in step (2) is added in step (1) in obtained mixture B, and continues to stir 25min is mixed, produces bonding agent;
Step 3:The bonding agent that step 2 is prepared is added in the refractory aggregate in step 1, wherein bonding agent Quality be the 6.5% of refractory aggregate quality, continue to mix 45min, it is well mixed to obtain sand mouth material;
Step 4:Sand mouth material made of step 3 is successively made firm by ramming into material wall 1, and cooling water pipe 4 is arranged in material wall 1 In, every layer of thickness control in 15mm, each layer make firm by ramming it is closely knit after, repave another layer of sand mouth material and continue to make firm by ramming, and the volume of the bed of material Density >=2.55g/cm3, sand mouth is made after the completion of making firm by ramming;
Step 5:The sand mouth made firm by ramming in step 4 is sintered, wherein the method sintered is as follows:
(1) heat up sintering process, first, is warming up to 450 DEG C with 25 DEG C/h programming rate, is incubated 8h;Then, with 45 DEG C/h programming rate is warming up to 1050 DEG C, it is incubated 10h;Finally, 1500 DEG C are warming up to 30 DEG C/h programming rate, insulation 12h;
(2) cool down, 300 DEG C is cooled to 30 DEG C/h cooling rate, 7h is incubated, is then air-cooled to normal temperature i.e. Sand mouth is prepared.
A kind of long-lived blast furnace casting sand mouth of the present embodiment, sinter molding is toasted after making firm by ramming, makes sand mouth material in high temperature Sinter molding under environment, reach the mineral phase structure of requirement, meet that requirement is washed away and corroded to resistance high temperature slag iron.And the sand mouth is burning During system, by specific component proportion, anti-thermal shock, antiscour and the erosion-resistant performance of sand mouth are substantially increased.From And improve the service life of sand mouth.Service life of the sand mouth of the present embodiment in the case of not repairing is shown in Table 1.
Embodiment 3
The substance of the present embodiment is with embodiment 1, its difference:The refractory aggregate each component of the present embodiment is pressed Following mass parts composition:Corundum brick 60kg, mullite 50kg, bentonite 12kg, coke 10kg, concrete 8kg, flyash 6kg are discarded, Carborundum 18kg, monticellite 3kg, Suzhou soil 3kg, clay 2kg, enstatite 2kg and sodium pyrophosphate 1kg.
The bonding agent each component of the present embodiment is formed by following mass parts:Pitch 70kg, organic siliconresin 40kg, epoxy change Property phenolic resin 16kg, neoprene 9kg, polyacrylamide 3kg, starch 2kg, neopelex 2kg and guar gum 1kg。
A kind of long-lived blast furnace casting sand mouth of the present embodiment, its specific preparation method are as follows:
Step 1:Prepare refractory aggregate
(1) corundum brick 60kg, mullite 50kg, bentonite 12kg, coke 10kg are weighed by mass fraction, discards concrete 8kg With flyash 6kg, said components are added sequentially in mixer, and add appropriate water, in stirrer for mixing 28min, Mixer rotating speed is 280r/min, and mixture A is obtained after being well mixed;
(2) carborundum 18kg, monticellite 3kg, Suzhou soil 3kg, clay 2kg, enstatite are weighed by mass fraction 2kg and sodium pyrophosphate 1kg, said components are added sequentially in mixture A, and add appropriate water, continue to be stirred 40min, refractory aggregate is prepared after well mixed;
Step 2:Prepare bonding agent
(1) pitch 70kg, organic siliconresin 40kg, epoxy modified phenolic resin 16kg and neoprene rubber are weighed by mass fraction Glue 9kg, above-mentioned component is sequentially added in reactor, reactor is first warming up to 50 DEG C, is then stirred 25min, this During, reactor is first with 1 DEG C/min heating rate heating 20min, then the heating rate heating 5min with 2 DEG C/min, mixes Uniformly mixture B is prepared in conjunction;
(2) polyacrylamide 3kg, starch 2kg, neopelex 2kg and guar gum are weighed by mass fraction 1kg, it is added sequentially in mixer, and stirs 20min, is well mixed to obtain mixture C;
(3) obtained mixture C in step (2) is added in step (1) in obtained mixture B, and continues to stir 30min is mixed, produces bonding agent;
Step 3:The bonding agent that step 2 is prepared is added in the refractory aggregate in step 1, wherein bonding agent Quality be the 8.0% of refractory aggregate quality, continue to mix 55min, it is well mixed to obtain sand mouth material;
Step 4:Sand mouth material made of step 3 is successively made firm by ramming into material wall 1, and cooling water pipe 4 is arranged in material wall 1 In, every layer of thickness control in 25mm, each layer make firm by ramming it is closely knit after, repave another layer of sand mouth material and continue to make firm by ramming, and make the rear bed of material firm by ramming Bulk density >=2.55g/cm3, sand mouth is made after the completion of making firm by ramming;
Step 5:The sand mouth made firm by ramming in step 4 is sintered, wherein the method sintered is as follows:
(1) heat up sintering process, first, is warming up to 450 DEG C with 25 DEG C/h programming rate, is incubated 12h;Then, with 45 DEG C/h programming rate is warming up to 1050 DEG C, it is incubated 13h;Finally, 1500 DEG C are warming up to 30 DEG C/h programming rate, insulation 16h;
(2) cool down, 300 DEG C is cooled to 30 DEG C/h cooling rate, 9h is incubated, is then air-cooled to normal temperature i.e. Sand mouth is prepared.
A kind of long-lived blast furnace casting sand mouth of the present embodiment, sinter molding is toasted after making firm by ramming, makes sand mouth material in high temperature Sinter molding under environment, reach the mineral phase structure of requirement, meet that requirement is washed away and corroded to resistance high temperature slag iron.And the sand mouth is burning During system, by specific component proportion, anti-thermal shock, antiscour and the erosion-resistant performance of sand mouth are substantially increased.From And improve the service life of sand mouth.Service life of the sand mouth of the present embodiment in the case of not repairing is shown in Table 1.
Service life of the sand mouth in the case where not repairing prepared by the embodiment 1-3 of table 1
Embodiment 1 Embodiment 2 Embodiment 3 Existing sand mouth
Service life (my god) 54 days 49 days 52 days 10-15 days
As can be seen from Table 1, the sand mouth being prepared reaches 50 days or so in the service life of situation about not repairing, significantly The service life of sand mouth is improved, and sand mouth is easy for installation at blast furnace iron notch, the work for reducing stokehold staff is strong Degree, provided safeguard for slag sluicing system during blast furnace casting, so as to ensure that stable conditions of blast furnace, safety and direct motion.The present invention Sand mouth refractory aggregate discarded concrete and flyash are used as refractory aggregate component so that discarded object obtain resource recycling profit With.

Claims (2)

1. a kind of preparation method of long-lived blast furnace casting sand mouth, its preparation methods steps are as follows:
Step 1:Prepare refractory aggregate
(1) corundum brick 45-60 parts are weighed by mass fraction, mullite 40-50 parts, bentonite 10-12 parts, coke 8-10 parts, given up Concrete 5-8 parts and flyash 3-6 parts are abandoned, said components are added sequentially in mixer, and in stirrer for mixing 22-28min, Mixer rotating speed is 230-280r/min, and mixture A is obtained after being well mixed;
(2) carborundum 15-18 parts, monticellite 1-3 parts, Suzhou soil 2-3 parts, clay 1-2 parts, stupid fire are weighed by mass fraction 1 part of pyroxene 1-2 parts and sodium pyrophosphate, said components are added sequentially in mixture A, and continue to be stirred 30-40min, Refractory aggregate is prepared after well mixed;
Step 2:Prepare bonding agent
(1) pitch 60-70 parts are weighed by mass fraction, organic siliconresin 30-40 parts, epoxy modified phenolic resin 13-16 parts and Neoprene 6-9 parts, above-mentioned component is sequentially added in reactor, and reactor first is warming up into 50 DEG C, is then stirred 25min, during this, reactor is first heated up 20min with 1 DEG C/min heating rate, then is heated up with 2 DEG C/min heating rate 5min, it is well mixed that mixture B is prepared;
(2) polyacrylamide 2-3 parts, starch 1-2 parts, 2 parts of neopelex and guar gum 1 are weighed by mass fraction Part, it is added sequentially in mixer, and 15-20min is stirred, it is well mixed to obtain mixture C;
(3) obtained mixture C in step (2) is added in step (1) in obtained mixture B, and continues to be stirred 25-30min, produce bonding agent;
Step 3:The bonding agent that step 2 is prepared is added in the refractory aggregate in step 1, well mixed to obtain sand Mouth material;
Step 4:Sand mouth material made of step 3 is successively made firm by ramming into material wall (1), and cooling water pipe (4) is arranged in material wall (1) In, each layer make firm by ramming it is closely knit after, repave another layer of sand mouth material and continue to make firm by ramming, sand mouth is made after the completion of making firm by ramming;
Step 5:The sand mouth made firm by ramming in step 4 is sintered, after the completion of sintering, normal temperature is cooled to and sand mouth is prepared.
2. a kind of preparation method of long-lived blast furnace casting sand mouth according to claim 1, it is comprised the following steps that:
Step 3:The bonding agent that step 2 is prepared is added in the refractory aggregate in step 1, wherein the matter of bonding agent Measure as the 6.5%-8.0% of refractory aggregate quality, continue to mix 45-55min, it is well mixed to obtain sand mouth material;
Step 4:Sand mouth material made of step 3 is successively made firm by ramming into material wall (1), and cooling water pipe (4) is arranged in material wall (1) In, each layer make firm by ramming it is closely knit after, repave another layer of sand mouth material and continue to make firm by ramming, and make bulk density >=2.55g/ of the rear bed of material firm by ramming cm3, sand mouth is made after the completion of making firm by ramming;
Step 5:The sand mouth made firm by ramming in step 4 is sintered, wherein the method sintered is as follows:
(1) heat up sintering process, is warming up to 1500 DEG C, is incubated 12-16h;
(2) cool down, 300 DEG C are cooled to, is incubated 7-9h, is then air-cooled to normal temperature and sand mouth is prepared.
CN201510907398.1A 2014-07-16 2014-07-16 A kind of preparation method of long-lived blast furnace casting sand mouth Expired - Fee Related CN105347828B (en)

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CN2200642Y (en) * 1994-09-22 1995-06-14 河南省安阳钢铁公司 Combined waterless cold magnesium blast furnace iron sand notch
CN1944343A (en) * 2006-10-20 2007-04-11 佘成明 Skimming tool
CN101509050A (en) * 2009-03-23 2009-08-19 四川省川威集团有限公司 Method for producing and mending slag separator
CN102701761A (en) * 2012-06-08 2012-10-03 武汉钢铁(集团)公司 Sand mouth material for blast furnace and preparation method for sand mouth material

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