CN105336992B - A kind of manufacturing method of long-life barren liquor type valve-control storage battery - Google Patents

A kind of manufacturing method of long-life barren liquor type valve-control storage battery Download PDF

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CN105336992B
CN105336992B CN201510719623.9A CN201510719623A CN105336992B CN 105336992 B CN105336992 B CN 105336992B CN 201510719623 A CN201510719623 A CN 201510719623A CN 105336992 B CN105336992 B CN 105336992B
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lead
content
partition
positive plate
hours
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CN105336992A (en
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程艳青
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Hunan Kechuan Energy Development Co ltd
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Hunan Kechuan Energy Development Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/06Lead-acid accumulators
    • H01M10/12Construction or manufacture
    • H01M10/121Valve regulated lead acid batteries [VRLA]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/06Lead-acid accumulators
    • H01M10/12Construction or manufacture
    • H01M10/14Assembling a group of electrodes or separators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/14Electrodes for lead-acid accumulators
    • H01M4/16Processes of manufacture
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/14Electrodes for lead-acid accumulators
    • H01M4/16Processes of manufacture
    • H01M4/20Processes of manufacture of pasted electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/14Electrodes for lead-acid accumulators
    • H01M4/16Processes of manufacture
    • H01M4/22Forming of electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/56Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of lead
    • H01M4/57Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of lead of "grey lead", i.e. powders containing lead and lead oxide
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses a kind of manufacturing methods of long-life barren liquor type valve-control storage battery, it is characterised in that: preferably following weight compatibility and step;Lead powder uses the lead bullion of pyrogenic process refining, positive plate alloy, and 100 kilograms of lead powder of positive plate lead paste add four basic lead sulphate crystal seeds, staple fiber, antimony oxide, plumbic acid barium, density 1.4g/cm3Acid 4.5~7.5 liters, 10~13kg of pure water, grid uses Sheet Metal Forming Technology or casting and rolling process, and coats hydrogen peroxide, coated plate after natural evaporation.Positive plate solidification, assembly are divided into three layers using partition, and middle layer is the PE partition of 0.1~0.2mm thickness, and two sides are AGM partition, 30~55KPa of assembling pressure, partition compression ratio 15~30%.The life of storage battery of the invention manufacture is higher than existing battery by 30% or more, and lead material at low cost 10% or more is applicable to all barren liquor type valve-control storage batteries, including power accumulator, energy storage battery, start and stop battery, other large, medium and small sealed cells.

Description

A kind of manufacturing method of long-life barren liquor type valve-control storage battery
Technical field
The invention belongs to battery technology field, specifically a kind of manufacturer of long-life barren liquor type valve-control storage battery Method.
Background technique
Remaining space in cell jar is not completely filled with by electrolyte, and pole plate is not completely soaked in the electrolytic solution, Then it is referred to as " barren liquor type " battery.Valve-regulated lead-acid battery belongs to from 70 years 20th century gradually matured novel Maintenance-free lead accumulator, battery do not need to supplement within the normal use phase any moisture or electrolyte, and inside battery without The electrolyte of flowable state generally allows using the mode that is horizontally mounted, and the speed of traditional technique manufacture lean solution battery is slow, efficiency It is low, service life is short, and lead material waste is serious.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, and provide a kind of high production efficiency, long service life, section A kind of about manufacturing method of long-life barren liquor type valve-control storage battery of material.
The present invention realizes with the following method for achieving the above object:
A kind of manufacturing method of long-life barren liquor type valve-control storage battery, it is characterised in that: preferably following weight compatibility and step Suddenly;
1) lead powder uses the lead bullion of pyrogenic process refining, wherein Bi content 0.02~0.06%, Ag≤0.003%, other standards With national standard No.1 lead standard.
2) positive plate alloy standard: calcium content 0.07~0.09%, Theil indices 0.5~1%, aluminium content 0.03~ 0.05%, silver content 0.03~0.05%, bi content 0.04~0.06%, barium content 0.015~0.025%, rear earth element nd Content 0.015~0.03%.
3) positive plate lead paste formula: 100 kilograms of 0.2~5 kilogram of four basic lead sulphate crystal seeds of lead powder addition, 80~120g are short Fiber, 0.1~0.2kg of antimony oxide, plumbic acid 0.1~0.3kg of barium, density 1.4g/cm34.5~7.5 liters of acid, pure water 10 ~13kg
4) cathode lead plaster formula: every 100 kilograms of lead powder addition, 0.8~1.0kg of nano barium sulfate, sodium lignosulfonate 0.2~ 0.75kg, 0.3~0.5kg of carbon black, 80~120g of fiber, density 1.4g/cm34.5~7.5 liters of acid, 10~13kg of pure water.
5) grid uses Sheet Metal Forming Technology or casting and rolling process, and coats hydrogen peroxide, coated plate after natural evaporation.
6) positive plate curing process uses following technique: temperature 3~6 hours 100% curing times of 45 degree of humidity, temperature 85 8~12 hours 100% curing times of humidity are spent, 60 degree of humidity 100% of temperature solidify 8~12 hours, 45 degree of humidity 100% of temperature Solidification 2~6 hours, gentle breeze circulation, is then dried.
7) assembly is divided into three layers using partition, and middle layer is the PE partition of 0.1~0.2mm thickness, and two sides are AGM partition, dress With 30~55KPa of pressure, partition compression ratio 15~30%.
The life of storage battery of the invention manufacture is higher than existing battery by 30% or more, and lead material at low cost 10% or more can Suitable for all barren liquor type valve-control storage batteries, including power accumulator, energy storage battery, start and stop battery, other are large, medium and small close Seal battery.
Specific embodiment
Embodiment
A kind of manufacturing method of long-life barren liquor type valve-control storage battery, it is characterised in that: use following weight compatibility and step Suddenly;1) lead powder uses the lead bullion of pyrogenic process refining, wherein Bi content 0.02~0.06%, Ag≤0.003%, the same national standard of other standards No.1 lead standard.
2) positive plate alloy standard: calcium content 0.07~0.09%, Theil indices 0.5~1%, aluminium content 0.03~ 0.05%, silver content 0.03~0.05%, bi content 0.04~0.06%, barium content 0.015~0.025%, rear earth element nd Content 0.015~0.03%.
3) positive plate lead paste formula: 100 kilograms of 0.2~5 kilogram of four basic lead sulphate crystal seeds of lead powder addition, 80~120g are short Fiber, 0.1~0.2kg of antimony oxide, plumbic acid 0.1~0.3kg of barium, density 1.4g/cm34.5~7.5 liters of acid, pure water 10 ~13kg.
4) cathode lead plaster formula: every 100 kilograms of lead powder addition, 0.8~1.0kg of nano barium sulfate, sodium lignosulfonate 0.2~ 0.75kg, 0.3~0.5kg of carbon black, 80~120g of fiber, density 1.4g/cm34.5~7.5 liters of acid, 10~13kg of pure water.
5) grid uses Sheet Metal Forming Technology or casting and rolling process, and coats hydrogen peroxide, coated plate after natural evaporation.
6) positive plate curing process uses following technique: temperature 3~6 hours 100% curing times of 45 degree of humidity, temperature 85 8~12 hours 100% curing times of humidity are spent, 60 degree of humidity 100% of temperature solidify 8~12 hours, 45 degree of humidity 100% of temperature Solidification 2~6 hours, gentle breeze circulation, is then dried.
7) assembly is divided into three layers using partition, and middle layer is the PE partition of 0.1~0.2mm thickness, and two sides are AGM partition, dress With 30~55KPa of pressure, partition compression ratio 15~30%.
A kind of manufacturing method of long-life barren liquor type valve-control storage battery, it is characterised in that: preferably following weight compatibility and step Suddenly;
1) lead powder uses the lead bullion of pyrogenic process refining, wherein Bi content 0.02~0.06%, Ag≤0.003%, other standards With national standard No.1 lead standard.
2) positive plate alloy standard: calcium content 0.07%, Theil indices 1%, aluminium content 0.05%, silver content 0.03%, bismuth Content 0.06%, barium content 0.025%, rear earth element nd content 0.03%.
3) positive plate lead paste formula: 100 kilograms of lead powder add 5 kilograms of four basic lead sulphate crystal seed, 120g staple fiber, three oxygen Change two antimony 0.2kg, plumbic acid barium 0.2kg, density 1.4g/cm35.5 liters of acid, pure water 10kg.
4) cathode lead plaster formula: every 100 kilograms of lead powder add nano barium sulfate 1.0kg, sodium lignosulfonate 0.75kg, carbon black 0.5kg, fiber 80g, density 1.4g/cm36 liters of acid, pure water 13kg.
5) grid uses Sheet Metal Forming Technology or casting and rolling process, and coats hydrogen peroxide, coated plate after natural evaporation.
6) positive plate curing process is using following technique: temperature 5 hours 100% curing times of 45 degree of humidity, and 85 degree of temperature 10 hours 100% curing times of humidity, 60 degree of humidity 100% of temperature solidify 8 hours, and 45 degree of solidifications 4 of humidity 100% of temperature are small When, then gentle breeze circulation is dried.
7) assembly is divided into three layers using partition, and middle layer is the PE partition of 0.2mm thickness, and two sides are AGM partition, assembling pressure 45KPa, partition compression ratio 30%.
Such barren liquor type valve-control storage battery include: power accumulator, energy storage battery, start and stop battery and all are big or middle, Small hermetically sealed barren liquor type valve-control storage battery.
One embodiment of the present invention has been described in detail above, but the content is only preferable implementation of the invention Example, should not be considered as limiting the scope of the invention.It is all according to equivalent variations made by the present patent application range and improve, It should be attributed within covering scope of the invention.

Claims (2)

1. a kind of manufacturing method of long-life barren liquor type valve-control storage battery, it is characterised in that: use following weight compatibility and step;
1) lead powder uses the lead bullion of pyrogenic process refining, wherein Bi content 0.02~0.06%, Ag≤0.003%, the same state of other standards Mark No.1 lead standard;
2) positive plate alloy standard: calcium content 0.07~0.09%, Theil indices 0.5~1%, aluminium content 0.03~0.05%, silver Content 0.03~0.05%, bi content 0.04~0.06%, barium content 0.015~0.025%, rear earth element nd content 0.015 ~0.03%;
3) positive plate lead paste formula: 100 kilograms of lead powder add 0.2~5 kilogram of four basic lead sulphate crystal seed, the short fibre of 80~120g Dimension, 0.1~0.2kg of antimony oxide, plumbic acid 0.1~0.3kg of barium, density 1.4g/cm34.5~7.5 liters of acid, pure water 10~ 13kg;
4) cathode lead plaster formula: every 100 kilograms of lead powder addition, 0.8~1.0kg of nano barium sulfate, sodium lignosulfonate 0.2~ 0.75kg, 0.3~0.5kg of carbon black, 80~120g of fiber, density 1.4g/cm34.5~7.5 liters of acid, 10~13kg of pure water;
5) grid uses Sheet Metal Forming Technology or casting and rolling process, and coats hydrogen peroxide, coated plate after natural evaporation;
6) positive plate curing process uses following technique: temperature 3~6 hours 100% curing times of 45 degree of humidity, 85 degree of temperature wet 8~12 hours 100% curing times are spent, 60 degree of humidity 100% of temperature solidify 8~12 hours, and 45 degree of humidity 100% of temperature solidify 2~6 hours, then gentle breeze circulation is dried;
7) assembly is divided into three layers using partition, and middle layer is the PE partition of 0.1~0.2mm thickness, and two sides are AGM partition, assembly pressure 30~55KPa of power, partition compression ratio 15~30%.
2. a kind of manufacturing method of long-life barren liquor type valve-control storage battery according to claim 1, it is characterised in that: as follows Weight compatibility and step;
1) lead powder uses the lead bullion of pyrogenic process refining, wherein Bi content 0.02~0.06%, Ag≤0.003%, the same state of other standards Mark No.1 lead standard;
2) positive plate alloy standard: calcium content 0.07%, Theil indices 1%, aluminium content 0.05%, silver content 0.03%, bi content 0.06%, barium content 0.025%, rear earth element nd content 0.03%;
3) positive plate lead paste formula: 100 kilograms of 5 kilograms of four basic lead sulphate crystal seeds of lead powder addition, 120g staple fiber, three oxidations two Antimony 0.2kg, plumbic acid barium 0.2kg, density 1.4g/cm35.5 liters of acid, pure water 10kg;
4) cathode lead plaster formula: every 100 kilograms of lead powder add nano barium sulfate 1.0kg, sodium lignosulfonate 0.75kg, carbon black 0.5kg, fiber 80g, density 1.4g/cm36 liters of acid, pure water 13kg;
5) grid uses Sheet Metal Forming Technology or casting and rolling process, and coats hydrogen peroxide, coated plate after natural evaporation;
6) positive plate curing process uses following technique: temperature 5 hours 100% curing times of 45 degree of humidity, 85 degree of humidity of temperature 100% 10 hours curing times, 60 degree of humidity 100% of temperature solidify 8 hours, and 45 degree of humidity 100% of temperature solidify 4 hours, micro- Wind circulation, is then dried;
7) assembly is divided into three layers using partition, and middle layer is the PE partition of 0.2mm thickness, and two sides are AGM partition, assembling pressure 45KPa, partition compression ratio 30%.
CN201510719623.9A 2015-10-26 2015-10-26 A kind of manufacturing method of long-life barren liquor type valve-control storage battery Active CN105336992B (en)

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Publication number Priority date Publication date Assignee Title
CN106099119A (en) * 2016-07-12 2016-11-09 河北金星电源有限公司 A kind of long-life pole plate for lead-acid storage battery and manufacture method thereof
CN108630902B (en) * 2018-03-28 2021-06-29 天能电池集团股份有限公司 Manufacturing process of lead storage battery pole plate
CN109546147A (en) * 2018-11-21 2019-03-29 淄博火炬能源有限责任公司 Severe cold area power lead acid battery cathode lead plaster and preparation method thereof
CN110854448A (en) * 2019-11-29 2020-02-28 湖南科舰能源发展有限公司 AGM storage battery for starting and stopping automobile and preparation method thereof
CN112490437B (en) * 2020-11-06 2021-12-21 浙江天能汽车电池有限公司 Formula of lead paste for positive plate of start-stop storage battery, positive plate and preparation method of positive plate
CN114156466B (en) * 2021-11-08 2023-08-18 天能电池集团股份有限公司 Positive electrode lead plaster for long-life lead storage battery and preparation method thereof
CN116706262A (en) * 2023-06-30 2023-09-05 国网浙江省电力有限公司建设分公司 Preparation process of bipolar horizontal battery

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CN103515580A (en) * 2013-10-23 2014-01-15 漳州市华威电源科技有限公司 Processing technique of lead-acid green plate batteries
CN103700812A (en) * 2013-10-15 2014-04-02 双登集团股份有限公司 High temperature resisting deep-circulation lead acid battery

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CN101527355A (en) * 2009-04-21 2009-09-09 吴玉鹏 Preparation method of negative plate of maintenance-free lead-acid storage battery for starting
CN101937991A (en) * 2010-05-07 2011-01-05 张家口保胜新能源科技有限公司 High-energy lead-acid storage battery cathode plate diachylon and preparation method thereof
CN103700812A (en) * 2013-10-15 2014-04-02 双登集团股份有限公司 High temperature resisting deep-circulation lead acid battery
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