CN105336445B - A kind of electric wire manufacture method applied to wearable device - Google Patents
A kind of electric wire manufacture method applied to wearable device Download PDFInfo
- Publication number
- CN105336445B CN105336445B CN201510843764.1A CN201510843764A CN105336445B CN 105336445 B CN105336445 B CN 105336445B CN 201510843764 A CN201510843764 A CN 201510843764A CN 105336445 B CN105336445 B CN 105336445B
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- CN
- China
- Prior art keywords
- plating
- filamentary silver
- electric wire
- wearable device
- silver
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/36—Cored or coated yarns or threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
Abstract
The invention discloses a kind of electric wire manufacture method applied to wearable device, comprise the following steps：1) electric wire base material is prepared：Silver-plated process is made on Tynex surface and obtains plating filamentary silver, and measures the length resistivity of the plating filamentary silver；2) twist and close：According to step 1) in obtained length resistivity extrapolate the radical for meeting the plating filamentary silver needs of final resistance requirements and closing, the plating filamentary silver of this radical and spandex twisted and closed obtain inside conductor；3) cage walls band：By step 2) the obtained inside conductor ribbon technique is woven into insulation tube band and is coated in the pipe band；4) finished product：The pipe band for having coated inside conductor is carried out steam preshrunk to obtain final electric wire finished product.By measuring the length resistivity of single plating filamentary silver, regulation parameter (radical of plating filamentary silver) sufficiently low length resistivity can be obtained as needed；Plate filamentary silver monofilament thinner, there is certain elasticity, plating filamentary silver and spandex, which are twisted and closed with certain radical and the twist, can produce more preferable elasticity.
Description
Technical field
The present invention relates to a kind of manufacture craft of conductor wire, especially a kind of electric wire manufacturer applied to wearable device
Method.
Background technology
The bioelectrical signals that human body itself can be sent, such as heartbeat (electrocardiosignal), contraction of muscle (electromyographic signal),
Collected, filtered by electrode, amplifying the follow-up analysis of progress.
Electricity can also be applied to human body by the external world via electrode, and high electric field pulse applies such as defibrillator, low tension arteries and veins
Punching application such as electronics muscular irritation (EMS) technology, can stimulate muscle muscle is made systole response and reach the effect exercised one's muscles
Really.
Electric current wherein in EMS technologies, its frequency contains intermediate frequency and low frequency simultaneously, and electrode is surrounded into muscle in couples
Group's arrangement, can " entirety mobilize " participates in fortune simultaneously under electric signal no matter to top layer and muscle and deep, or fast muscle, slow muscle
It is dynamic, and certain frequency wave bag can be passed through so that muscle, which rapidly shrinks, to be loosened, and is obtained by people nervous system itself all much
The exercise efficiency not reached.With EMS technological progresses, it is not only applied to professional motion field, and rapid to the common day for human beings
The market development often taken exercise, according to the usage experience of common people, market in urgent need is a kind of to cover the electrode object wearing device of whole body, electricity
Pole and electric wire are all fitted body, and the small-sized carrying of current feedback circuit is controlled, its electrode can be pasted fully by wireless blue tooth
Body contour is closed, homogeneous current distribution, which does not produce local point discharge, stimulates human body, together between current feedback circuit and electrode
Electric wire has good elasticity and comfortableness, the need for meeting human body free movement.
The Wearable of other application is also required to connect each of electronic equipment/device and body surface even inside simultaneously
Between kind application electrode, or the mutual conductive means being used on body between electronic equipment are fixed on, can be not only used for signal
Connection, can also transmit current impulse.
Above-mentioned electric wire needs flexible, exterior insulation, low-impedance, water-fastness and skin affine.However,
The manufacture method of existing electric wire, a kind of electrical pulse health-care clothing as disclosed in Application No. 200920266549.X Chinese patent
Clothes, including clothes body and electric pulse generator, clothes body is knitted and formed jointly by common yarn and conductive yarn, between electric conductor by
The extension interconnection of conductive yarn constitutes electrode district, and conductive yarn is to pass through silver-plated or copper-plated long filament by base material of conductive fiber,
Either pass through by base material of conductive fiber silver-plated or copper-plated chopped fiber Direct Spinning into long filament or with conductive fiber and/or cotton
Fiber blend is constituted into yarn.This conductive yarn elasticity is not enough, does not also possess certain insulating properties, with fitting for skin
Also it is difficult to meet and requires.
And for example a kind of wire disclosed in Application No. 201410735765.X Chinese patent application, preparation method and should
With, conductive metal layer is formed as conductive layer using modes such as plating, chemical platings on the surface of non-metallic fibers cored wire, it is obtained to lead
Electric unit；Many conductive unit twisting are allowed to mutually winding, inside conductor is made；Insulation protection is formed on the surface of inside conductor
Layer, is made wire, and insulating protective layer is high polymer insulating barrier.If but this wire is applied to wearable device, then can make
A variety of different height are sprayed or immersed inside conductor successively by ultrasound into elastic deficiency, and using high polymer material insulation
Copolymer solution or melt are consequently formed insulating protective layer, can cause wire it is harder, it is personal when cause it is uncomfortable.
The content of the invention
The technical problems to be solved by the invention are in view of the above-mentioned problems of the prior art, providing a kind of raising elasticity
With the affine performance of skin, the low-impedance electric wire manufacture method applied to wearable device of drop.
The present invention solve the technical scheme that is used of above-mentioned technical problem for：A kind of electric wire applied to wearable device is manufactured
Method, it is characterised in that：Comprise the following steps：1) electric wire base material is prepared：Silver-plated process is made on Tynex surface and plated
Filamentary silver, and measure the length resistivity of the plating filamentary silver；2) twist and close：According to step 1) in obtained length resistivity calculate
The radical for going out to meet the plating filamentary silver needs of final resistance requirements and closing, the plating filamentary silver of this radical twisted and closed obtain with spandex
Inside conductor；3) cage walls band：By step 2) the obtained inside conductor ribbon technique is woven into insulation tube band and is coated on institute
State in pipe band；4) finished product：The pipe band for having coated inside conductor is carried out steam preshrunk to obtain final electric wire finished product.
To strengthen elasticity and water-wash resistance, in step 1) in, the Tynex is bifilar long filament.
To avoid electric wire finished product from twisting together, in step 2) in, the plating filamentary silver is divided into two groups, one of which plating filamentary silver makees S
Twist with the fingers, another group of plating filamentary silver then makees Z sth. made by twisting, two groups in succession and are closed on the spandex.
To cause insulating barrier soft, skin of fitting, compatibility is good, in step 3) in, it is long that the pipe band includes synthetic fibers
Silk and spandex.
To reduce remex, in step 3) in, weaved again after first being moistened to the inside conductor.
Compared with prior art, the advantage of the invention is that：, can basis by measuring the length resistivity of single plating filamentary silver
The regulation parameter radical of filamentary silver (plating) is needed to obtain sufficiently low length resistivity, while that realizes electric wire finished product resistivity can
Adjust；Plate filamentary silver monofilament thinner, there is certain elasticity, and will plating filamentary silver and spandex twisted and closed with certain radical and the twist can be with
Produce preferably elasticity；Above-mentioned and zygonema is inserted in elastic tube band with ribbon technique, may be such that electric wire finished product has necessarily
Pliability, can be good at skin of fitting；Thus obtained electric wire is flexible preferably, exterior insulation, water-fastness, and laminating is comfortable
The characteristics of.
Brief description of the drawings
Fig. 1 is the structural representation of the electric wire of the present invention.
Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing embodiment.
Referring to Fig. 1, a kind of electric wire manufacture method applied to wearable device comprises the following steps：
1) electric wire base material is prepared：Chemical silvering processing is made on Tynex surface, obtains plating filamentary silver 1, measurement plating filamentary silver 1
Length resistivity, it is preferred that Tynex is had from 110D, bifilar, plating filamentary silver 1 itself with certain elasticity
Preferable wash durability；
2) twist and close：According to step 1) in obtained length resistivity extrapolate the Wearable for meeting final application
Resistance requirements plating filamentary silver 1 radical that needs and close, the letter between length resistivity, the radical for plating filamentary silver and final impedance
Number relation is obtained by many experiments；The plating filamentary silver 1 of this radical and spandex 2 are twisted and closed and obtains inside conductor, it is preferred that
Need plating filamentary silver 1 being divided into two groups, successively make S with spandex 2 for two groups and twist with the fingers and Z sth. made by twisting, it is furthermore preferred that using 6~7 bifilar plating filamentary silvers
1, be divided into 3/3 or 3/4 two group separately make S twist with the fingers and Z twist with the fingers, in succession and close on spandex 2, so as to ensure that inside conductor will not be twisted together；
3) cage walls band：By step 2) obtained inside conductor is woven into pipe band 3 simultaneously with ribbon technique by computer inkle loom
It is coated in pipe band 3, pipe band 3 includes filament of synthetic fibre and spandex, is selected by the material of woven mode and pipe band 3, can
So that the inside conductor for the cage walls band 3 that this step is obtained has certain pliability, can be more preferable when being applied to wearable device
Laminating skin；During woven, inside conductor is first moistened to reduce filoplume, and avoid monofilament shuttle etc. from internally leading
The friction of line, prevents the destruction to silver coating in manufacture；
4) finished product：Steam preshrunk is carried out to the pipe band 3 for having coated inside conductor and obtains final electric wire finished product, makes it straight
Connect and be fixed on certain means on object wearing device；The electric wire finished product obtained after preshrunk, its length is certain, application thereafter
In, after such as washing, will not also occur the change of length, can make it that resistivity is more stable；
5) inspect by random samples：Electric wire finished product after preshrunk is inspected by random samples, its accurate length resistivity and its uniformity is measured, made
For the data basis hereafter applied.
The electric wire that above-mentioned technique is obtained, flexible good, outer layer insulation regulation parameter can obtain sufficiently low as needed
Length resistivity, more water-fastness, snug fit characteristic is the excellent method that conduction is solved in wearing kind equipment.
Claims (5)
1. a kind of electric wire manufacture method applied to wearable device, it is characterised in that：
Comprise the following steps：
1) electric wire base material is prepared：Silver-plated process is made on Tynex surface and plating filamentary silver (1) is obtained, and measures the plating filamentary silver
(1) length resistivity；
2) twist and close：According to step 1) in obtained length resistivity extrapolate the plating filamentary silver (1) for meeting final resistance requirements
The radical for needing and closing, the plating filamentary silver (1) of this radical and spandex (2) twisted and closed obtain inside conductor；
3) cage walls band (3)：By step 2) the obtained inside conductor ribbon technique is woven into insulation tube band (3) and is coated on
In the pipe band (3)；
4) finished product：The pipe band (3) for having coated inside conductor is carried out steam preshrunk to obtain final electric wire finished product.
2. the electric wire manufacture method of wearable device is applied to as claimed in claim 1, it is characterised in that：In step 1) in, institute
Tynex is stated for bifilar long filament.
3. the electric wire manufacture method of wearable device is applied to as claimed in claim 1, it is characterised in that：In step 2) in, will
The plating filamentary silver (1) is divided into two groups, and one of which plating filamentary silver (1) makees S sth. made by twisting, another group of plating filamentary silver (1) and then makees Z sth. made by twisting, and two groups successively
Simultaneously close on the spandex (2) on ground.
4. such as the electric wire manufacture method according to any one of claims 1 to 3 applied to wearable device, it is characterised in that：
Step 3) in, the pipe band (3) includes filament of synthetic fibre.
5. such as the electric wire manufacture method according to any one of claims 1 to 3 applied to wearable device, it is characterised in that：
Step 3) in, weaved again after first being moistened to the inside conductor.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510843764.1A CN105336445B (en) | 2015-11-27 | 2015-11-27 | A kind of electric wire manufacture method applied to wearable device |
| PCT/CN2016/000126 WO2017088277A1 (en) | 2015-11-27 | 2016-03-10 | Method of manufacturing electrical wire for wearable apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510843764.1A CN105336445B (en) | 2015-11-27 | 2015-11-27 | A kind of electric wire manufacture method applied to wearable device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105336445A CN105336445A (en) | 2016-02-17 |
| CN105336445B true CN105336445B (en) | 2017-08-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510843764.1A Active CN105336445B (en) | 2015-11-27 | 2015-11-27 | A kind of electric wire manufacture method applied to wearable device |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN105336445B (en) |
| WO (1) | WO2017088277A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105336445B (en) * | 2015-11-27 | 2017-08-22 | 浙江力方健康科技有限公司 | A kind of electric wire manufacture method applied to wearable device |
| CN106917171A (en) * | 2017-04-27 | 2017-07-04 | 邹海清 | Flexible sensing wire |
| CN108813744A (en) * | 2018-06-13 | 2018-11-16 | 泉州市云尚三维科技有限公司 | Wiring system and its wiring method applied to wearable intelligent clothing |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200981909Y (en) * | 2006-05-23 | 2007-11-28 | 卜凡刚 | Silver coating fibre composite yarn |
| CN202035478U (en) * | 2010-08-25 | 2011-11-16 | 陆建益 | Heat-energy health-care and body-fitting underwear |
| CN204167474U (en) * | 2014-11-10 | 2015-02-18 | 中国电子科技集团公司第五十四研究所 | A kind of double frequency wearable textiles antenna |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US4321854A (en) * | 1979-06-01 | 1982-03-30 | Berkley & Company, Inc. | Composite line of core and jacket |
| US5881547A (en) * | 1998-05-28 | 1999-03-16 | China Textile Institute | Conducting yarn |
| AU2003299049A1 (en) * | 2002-09-14 | 2004-04-08 | W. Zimmermann Gmbh And Co. Kg | Electrically conductive thread |
| JP5413561B2 (en) * | 2008-10-24 | 2014-02-12 | 学校法人立命館 | Pressure-sensitive conductive yarn and biological information measurement clothing |
| JP2012087434A (en) * | 2010-10-20 | 2012-05-10 | Toyota Boshoku Corp | Heat generating yarn and woven or knitted fabric using the same |
| KR101517135B1 (en) * | 2010-11-17 | 2015-05-04 | 스마트 솔루션스 테크놀로지스, 에스.엘. | Sensor for acquiring physiological signals |
| CN102251325A (en) * | 2011-07-20 | 2011-11-23 | 徐国华 | Silver-plated polyester filament yarn wrapped in cotton yarn and manufacturing method thereof as well as yarn core wrapping device |
| US9752259B2 (en) * | 2012-04-09 | 2017-09-05 | The Hong Kong Research Intitute Of Textiles And Apparel Limited | Stretchable electrical interconnect and method of making same |
| CN103510224A (en) * | 2012-06-23 | 2014-01-15 | 赵翠萍 | Spinning technology of textile |
| CN105336445B (en) * | 2015-11-27 | 2017-08-22 | 浙江力方健康科技有限公司 | A kind of electric wire manufacture method applied to wearable device |
-
2015
- 2015-11-27 CN CN201510843764.1A patent/CN105336445B/en active Active
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2016
- 2016-03-10 WO PCT/CN2016/000126 patent/WO2017088277A1/en active Application Filing
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200981909Y (en) * | 2006-05-23 | 2007-11-28 | 卜凡刚 | Silver coating fibre composite yarn |
| CN202035478U (en) * | 2010-08-25 | 2011-11-16 | 陆建益 | Heat-energy health-care and body-fitting underwear |
| CN204167474U (en) * | 2014-11-10 | 2015-02-18 | 中国电子科技集团公司第五十四研究所 | A kind of double frequency wearable textiles antenna |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2017088277A1 (en) | 2017-06-01 |
| CN105336445A (en) | 2016-02-17 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20160621 Address after: 315171 Zhejiang city of Ningbo province Yinzhou District Ji Shi Gang Zhen Feng Village Applicant after: Zhejiang Li Fang Health Technology Co., Ltd. Address before: 315171 No. 106, industry and Trade Road, Yinzhou District Industry Park, Ningbo, Zhejiang Applicant before: Dong Qing |
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Address after: 315171 Fengcheng village, jishigang Town, Haishu District, Ningbo City, Zhejiang Province Patentee after: Zhejiang Revformula Health Tech Co.,Ltd. Address before: 315171 Fengcheng Village, Jishigang Town, Yinzhou District, Ningbo City, Zhejiang Province Patentee before: Zhejiang Revformula Health Tech Co.,Ltd. |