CN105330179A - Box type burner shaft kiln - Google Patents

Box type burner shaft kiln Download PDF

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Publication number
CN105330179A
CN105330179A CN201510873595.6A CN201510873595A CN105330179A CN 105330179 A CN105330179 A CN 105330179A CN 201510873595 A CN201510873595 A CN 201510873595A CN 105330179 A CN105330179 A CN 105330179A
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CN
China
Prior art keywords
kiln
burner
flashboard
box
fuel
Prior art date
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Granted
Application number
CN201510873595.6A
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Chinese (zh)
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CN105330179B (en
Inventor
程伟丰
刘增
赵宝海
王洪涛
杨耕桃
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Acre Coking and Refractory Engineering Consulting Corp MCC
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Acre Coking and Refractory Engineering Consulting Corp MCC
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Priority to CN201510873595.6A priority Critical patent/CN105330179B/en
Publication of CN105330179A publication Critical patent/CN105330179A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/40Production or processing of lime, e.g. limestone regeneration of lime in pulp and sugar mills

Abstract

The invention relates to a box type burner shaft kiln. The shaft kiln comprises a kiln chamber, a kiln top exhaust device, a kiln top seal feeding device and a kiln bottom seal discharging device. At least two layers of box type burners are arranged in the kiln chambers, each layer of box type burners comprises multiple burner boxes horizontally arrayed in parallel, the burner boxes in the upper layer and the burner boxes in the lower layer are arranged in a staggered mode, each burner box is internally provided with multiple fuel spray guns and communicated with an external combustion air conveying pipeline, and all the fuel spray guns and the combustion air conveying pipeline are each provided with an independent valve to be controlled. The fuel feed mode in the kiln chamber is optimized, fuel is evenly distributed on the cross section of the kiln chamber, the phenomenon of uneven heat distribution in the calcining process is improved, the height of the shaft kiln is reduced easily, and resistance loss in the kiln is reduced. The kiln body structure, the feeding and discharging modes and the exhaust mode are optimized at the same time, the evenness and seal performance of feeding and discharging are improved, the exhaust effect is improved, dust emission is reduced, and the purposes of improving product quality, saving energy and reducing emission are achieved.

Description

Box burner shaft furnace
Technical field
The present invention relates to a kind of lumpy material calcining kiln, particularly relate to a kind of box burner shaft furnace.
Background technology
General adverse current calcines single thorax shaft furnace, and the calcination process in kiln thorax is: material moves from top to bottom, and the high-temperature gas that fuel combustion produces flows from bottom to top, and the two countercurrent flow, reaches the object of calcining materials.
The fuel of solid fuel shaft furnace is generally add together in kiln from kiln top along with by the material calcined, and will could arrive calcining zone combustion heat release through preheating zone pre-heating temperature elevation, this process approximately needs about twenties hours.When there is material raw burn and burning problem, can only be regulated by the proportioning controlling the follow-up material that adds and fuel, the effect regulated just can will manifest after very long wait, and good state will be reached, need repeated multiple times adjustment, needed for be that the time is just longer, thus not only consuming time but also effort.
Fluid fuel shaft furnace, its fuel is generally feed in kiln from the periphery burner being installed on calcining zone sidewall, due to the impact of the factors such as material resistance, gas flow and hot gas floating, high-temperature gas cannot arrive calcining zone lower central position, this position heat supply deficiency is caused to produce underburnt, in order to compensate this defect, calcining zone height can only be increased.To be that kiln body is too high cause that drag losses is large, center is uneven with the calorie distribution of periphery, material calcining overlong time to the problem brought thus, causes product to give birth to burning serious.In addition, add discharging equipment and gas barrier and exist and add discharging inequality, seal bad, cause dust from flying, environmental pollution serious, and cause that quality product is uneven, energy consumption is high.
Summary of the invention
The invention provides a kind of box burner shaft furnace, optimize the supply mode of fuel in kiln thorax, fuel is uniformly distributed on kiln thorax transverse section, thus improves the calorie distribution uneven phenomenon in calcination process, be conducive to the height reducing shaft furnace, reduce the loss of kiln internal resistance; Optimize kiln structure simultaneously, add discharge method and exhaust mode, improve the homogeneity and the stopping property that add discharging, improve exhaust effect, reduce dust discharge, to reach the dual purpose of improving the quality of products with energy-saving and emission-reduction.
In order to achieve the above object, the present invention realizes by the following technical solutions:
Box burner shaft furnace, comprises at the bottom of kiln thorax, kiln top gas barrier, kiln top sealing feeding device and kiln and seals dumping device, be divided into preheating zone, calcining zone and cooling zone from top to bottom in kiln thorax along short transverse; Be provided with at least 2 layers of box burner in the kiln thorax of calcining zone bottom, every layer of box burner comprises the burner case of several horizontal parallel arrangement, and upper and lower two-layer burner case is crisscross arranged; Be provided with branched Fuel lance in each burner case, its fuel nozzle ports is evenly arranged on bottom burner case along its length; Each burner case is all communicated with outside combustion air transport pipe, all establishes combustion air spout bottom the burner case outside each fuel nozzle ports, and each Fuel lance and combustion air transport pipe all establish separate valve to control.
Described Fuel lance stretches in burner case from burner case both sides, and burner case both sides all establish combustion air inlet to be connected with outside combustion air transport pipe; Circulating liquid cooling system is also provided with in burner case.
Described kiln top gas barrier is the exhaust header being arranged on inside, kiln top and exceeding charge level, and suction opening is established in the bottom surface of exhaust header.
Described kiln top sealing feeding device is made up of stock chest, hydraulic stripper flashboard one, surge bin, hydraulic stripper flashboard two and distributor; Stock chest connects 2 surge bins, and multiple chute is established in surge bin bottom, establishes hydraulic stripper flashboard one between stock chest and surge bin, sets portion's hydraulic stripper flashboard two between surge bin and chute; Distributor is established below chute.
Seal dumping device at the bottom of described kiln to comprise the hydraulic pressure supporting plate discharging machine, top feed bin, hydraulic stripper flashboard three, bottom feed bin, hydraulic stripper flashboard four and the electricity that connect successively and to shake discharging machine; Feed bin top, top is connected with bottom kiln thorax by frame-type sealing supporting structure, establishes hydraulic pressure supporting plate discharging machine in frame-type sealing supporting structure; Establish hydraulic stripper flashboard three between top feed bin and bottom feed bin, bottom feed bin and electricity shake between discharging machine and establish hydraulic stripper flashboard four.
The transverse section of described kiln thorax is the retangular section structure of foursquare arc transition.
The kiln lining of described kiln thorax adopts T-steel to draw brick structure, namely kiln shell inwall vertical welding T-steel and T-steel are uniformly distributed in kiln shell, two lateral elongation ends of each T-steel all embed in 2 blocks of adjacent lining bricks, and be mutually engaged by the tongue and groove of self between upper and lower two-layer lining brick, make to form an one-piece construction in lining brick and kiln shell.
Compared with prior art, the invention has the beneficial effects as follows:
1) optimize the supply mode of fuel in kiln thorax, fuel is uniformly distributed on kiln thorax transverse section, thus improves the calorie distribution uneven phenomenon in calcination process, be conducive to the height reducing shaft furnace, improve the quality of products;
2) optimize kiln structure, add discharge method and exhaust mode, reduce the loss of kiln internal resistance, improve the homogeneity and the stopping property that add discharging, improve exhaust effect, thus reduce dust discharge, be conducive to energy-saving and emission-reduction, protection of the environment.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the A-A sectional view in Fig. 1.(upper strata box burner Fuel lance floor plan)
Fig. 3 is the B-B sectional view in Fig. 2.(lower floor's box burner Fuel lance floor plan)
Fig. 4 is the structural representation of burner case of the present invention.
In figure: 1. stock chest 2. hydraulic stripper flashboard 1 surge bin 4. hydraulic stripper flashboard 2 5. distributor 6. is vented feed bin 12. hydraulic stripper flashboard 3 13. bottom, header 7. kiln thorax 8. box burner 9. Fuel lance 10. hydraulic pressure supporting plate discharging machine 11. top feed bin 14. hydraulic stripper flashboard 4 15. electricity and shakes discharging machine 16. combustion air inlet 17. fuel nozzle ports 18. combustion air spout 19. circulating liquid cooling system
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further:
Seeing Fig. 1, is structural representation of the present invention.Box burner shaft furnace of the present invention, comprises at the bottom of kiln thorax 7, kiln top gas barrier, kiln top sealing feeding device and kiln and seals dumping device, be divided into preheating zone, calcining zone and cooling zone from top to bottom in kiln thorax 7 along short transverse; Be provided with at least 2 layers of box burner 8 in the kiln thorax 7 of calcining zone bottom, every layer of box burner 8 comprises the burner case of several horizontal parallel arrangement, and upper and lower two-layer burner case is crisscross arranged; As shown in Figure 4, be provided with branched Fuel lance 9 in each burner case, its fuel nozzle ports 17 is evenly arranged on bottom burner case along its length; Each burner case is all communicated with outside combustion air transport pipe, all establishes combustion air spout 18 bottom the burner case outside each fuel nozzle ports 17, and each Fuel lance 9 and combustion air transport pipe all establish separate valve to control.
Described Fuel lance 9 stretches in burner case from burner case both sides, and burner case both sides all establish combustion air inlet 16 to be connected with outside combustion air transport pipe; Circulating liquid cooling system 19 is also provided with in burner case.
Described kiln top gas barrier is the exhaust header 6 being arranged on inside, kiln top and exceeding charge level, and suction opening is established in the bottom surface of exhaust header 6.
Described kiln top sealing feeding device is made up of stock chest 1, hydraulic stripper flashboard 1, surge bin 3, hydraulic stripper flashboard 24 and distributor 5; Stock chest 1 connects 2 surge bins 2, and multiple chute is established in surge bin 2 bottom, establishes hydraulic stripper flashboard 1 between stock chest 1 and surge bin 3, sets portion's hydraulic stripper flashboard 24 between surge bin 3 and chute; Distributor 5 is established below chute.
Seal dumping device at the bottom of described kiln to comprise the hydraulic pressure supporting plate discharging machine 10, top feed bin 11, hydraulic stripper flashboard 3 12, bottom feed bin 13, hydraulic stripper flashboard 4 14 and the electricity that connect successively and to shake discharging machine 15; Top feed bin 11 top is connected with bottom kiln thorax 7 by frame-type sealing supporting structure, establishes hydraulic pressure supporting plate discharging machine 10 in frame-type sealing supporting structure; Establish hydraulic stripper flashboard 3 12 between top feed bin 11 and bottom feed bin 13, bottom feed bin 13 and electricity shake between discharging machine 15 and establish hydraulic stripper flashboard 4 14.
The transverse section of described kiln thorax 7 is the retangular section structure of foursquare arc transition.
The kiln lining of described kiln thorax 7 adopts T-steel to draw brick structure, namely kiln shell inwall vertical welding T-steel and T-steel are uniformly distributed in kiln shell, two lateral elongation ends of each T-steel all embed in 2 blocks of adjacent lining bricks, and be mutually engaged by the tongue and groove of self between upper and lower two-layer lining brick, make to form an one-piece construction in lining brick and kiln shell.
As shown in Figure 1, Figure 2 and Figure 3 (for avoiding drawing chaotic, Fuel lance and combustion air transport pipe are only in side display), being provided with two-layer box burner 8 in shaft furnace kiln thorax 7 for calcining materials provides required heat, and upper strata burner case and lower floor's burner case are staggered, Fuel lance 9 stretches into burner case from both sides, and afterbody connects external fuel delivery system by fuel area density arm; Burner case is also simultaneously that combustion air enters the transfer passage participating in burning in kiln thorax, and upper and lower two-layer box burner 8 configures that independently fuel and combustion air distribute, delivery system respectively, can regulate separately the heat supplied in arbitrary region; The infeed amount of fuel, combustion air and cooling air is all controlled automatically by quantitative control system.
In the present invention, kiln top gas barrier is exhaust header 6, and the bottom surface being vented header 6 is provided with suction opening, and side is connected with dust removal installation by pipeline, for discharging kiln top waste gas.Kiln lining adopts light thin wall structure, and is provided with T-shaped and draws brick structure to guarantee the stable of kiln wall.At kiln shell vertical welding T-steel from the bottom to top, lining brick is processed into special shape, T-steel is enable to embed lining brick inside, also mutually can be interlocked by the bump slot structure of himself between upper strata lining brick and lower floor's lining brick simultaneously, in the short transverse of kiln, lining brick and kiln shell is made to form an entirety by the connection of T-steel.
The concrete production process of the present invention's box burner shaft furnace is as follows:
Through precise and the material with release mesh sends into kiln top stock chest 1 by kiln front loading system, when in shaft furnace, certain feed point needs reinforced, the hydraulic stripper flashboard 1 of kiln top correspondence position is opened, material is added the surge bin 3 below it, then hydraulic stripper flashboard 1 cuts out, hydraulic stripper flashboard 24 below surge bin 3 after reinforced is opened, material is distributed into corresponding feed point in kiln by distributor 5 automatic uniform below its chute, finally hydraulic stripper flashboard 24 cuts out, complete once reinforced process; Repeatedly carry out above operating process according to addition programs, switch respectively organizes hydraulic stripper flashboard 1 and hydraulic stripper flashboard 24 successively, material is distributed into successively each feed point in kiln, realizes continuous uniform and feeds in raw material.By the alternation switch of corresponding hydraulic stripper flashboard 1 and hydraulic stripper flashboard 24, when filling with substance outside air can be avoided by kiln top charging system to be entered in kiln the normal operation affecting shaft furnace, it also avoid the unnecessary exhaust smoke level and energy expenditure that cause because leaking out simultaneously.
Material enters even drop down after kiln, successively through preheating zone, calcining zone, cooling zone be sintered into qualified finished product; Be provided with at least 2 layers of box burner 8 in the bottom of shaft furnace calcining zone, and be provided with branched Fuel lance 9 in each burner case; By independently fuel dispensing device fuel sent into and often prop up Fuel lance 9, often prop up Fuel lance 9 and have respective combustion range, according to the quantity of the size determination Fuel lance 9 in kiln thorax 7 cross section, branched Fuel lance 9 is made to be evenly distributed on whole kiln thorax 7 cross section; Combustion air is sent into from the both sides of burner case, and expecting bed burns with after fuel mix, cooling air is sent into bottom shaft furnace, is heated, enter calcining zone and participate in burning as secondary combustion-supporting air while cooling material process; By quantitatively, accurately regulating and control fuel quantity, combustion-supporting air quantity and cooling air volume, the efficiency of combustion of all even the best of heat supply can be ensured, make the homogeneous temperature in whole kiln thorax 7 cross section, thus ensure the burning quality of material.
After the material calcined enters cooling zone, be cooled to less than 100 DEG C by cooling air that is quantitatively given, that be evenly distributed, enter top feed bin 11 by hydraulic pressure supporting plate discharging machine 10; During discharging, first hydraulic stripper flashboard 4 14 cuts out, and hydraulic stripper flashboard 3 12 is opened, and material enters bottom feed bin 13, and then hydraulic stripper flashboard 3 12 cuts out, and hydraulic stripper flashboard 4 14 is opened, and material is expelled from kiln by the electricity discharging machine 15 that shakes; Above discharge process circulation is carried out, and realizes continuous uniform discharging.By the alternation switch of hydraulic stripper flashboard 3 12 and hydraulic stripper flashboard 4 14, when can avoid discharging, in kiln, gas leakage kiln affects the normal operation of shaft furnace outward, it also avoid dust simultaneously and to leak contaminate environment.
The flue gas that burning produces and material decompose the gas produced and flow to top, preheating zone by calcining zone under the effects of induced-draft fan draft, after carrying out heat exchange with material, the exhaust header 6 that the waste gas that temperature is lower is arranged above preheating zone is discharged, after dedusting, the waste gas meeting emission standard enters air by chimney from high-altitude by induced-draft fan.Exhaust header 6 is traversed on kiln thorax cross section, its bottom surface is provided with the suction opening of reasonable Arrangement, to ensure that the negative pressure in whole kiln thorax 7 cross section is evenly distributed, thus ensures that the air flow method in kiln thorax 7 cross section is even, make it keep best combustion effect and minimum fuel consumption, more effectively prevent kiln wall effect.
In shaft furnace of the present invention, be provided with at Yao Ding and evenly can be vented and reduce the gas barrier of dust discharge and the sealing feeder of Multipoint Uniform cloth; The sealing dumping device of energy continuous uniform discharging is provided with at the bottom of kiln; Calcining zone to preheating zone adopts negative-pressure operation, cooling zone to adopt micro-pressure operation, is conducive to improving kiln condition, reduces heat lost by radiation, protection of the environment, improves material decomposition rate, promotes that material decomposes completely, obtains high-quality calcining goods.
During box burner shaft furnace of the present invention is applicable to, the calcining of the lumpy material of volume particle size, especially Wingdale or rhombspar, both can use the geseous fuel of liquid fuel and various calorific value, also can use powdered solid fuel, strong adaptability, thus has very wide application prospect.
The above; be only the present invention's preferably embodiment; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, all should be encompassed within protection scope of the present invention.

Claims (7)

1. box burner shaft furnace, is characterized in that, comprises at the bottom of kiln thorax, kiln top gas barrier, kiln top sealing feeding device and kiln and seals dumping device, be divided into preheating zone, calcining zone and cooling zone from top to bottom in kiln thorax along short transverse; Be provided with at least 2 layers of box burner in the kiln thorax of calcining zone bottom, every layer of box burner comprises the burner case of several horizontal parallel arrangement, and upper and lower two-layer burner case is crisscross arranged; Be provided with branched Fuel lance in each burner case, its fuel nozzle ports is evenly arranged on bottom burner case along its length; Each burner case is all communicated with outside combustion air transport pipe, all establishes combustion air spout bottom the burner case outside each fuel nozzle ports, and each Fuel lance and combustion air transport pipe all establish separate valve to control.
2. box burner shaft furnace according to claim 1, is characterized in that, described Fuel lance stretches in burner case from burner case both sides, and burner case both sides all establish combustion air inlet to be connected with outside combustion air transport pipe; Circulating liquid cooling system is also provided with in burner case.
3. box burner shaft furnace according to claim 1, is characterized in that, described kiln top gas barrier is the exhaust header being arranged on inside, kiln top and exceeding charge level, and suction opening is established in the bottom surface of exhaust header.
4. box burner shaft furnace according to claim 1, is characterized in that, described kiln top sealing feeding device is made up of stock chest, hydraulic stripper flashboard one, surge bin, hydraulic stripper flashboard two and distributor; Stock chest connects 2 surge bins, and multiple chute is established in surge bin bottom, establishes hydraulic stripper flashboard one between stock chest and surge bin, sets portion's hydraulic stripper flashboard two between surge bin and chute; Distributor is established below chute.
5. box burner shaft furnace according to claim 1, is characterized in that, seals dumping device and comprise the hydraulic pressure supporting plate discharging machine, top feed bin, hydraulic stripper flashboard three, bottom feed bin, hydraulic stripper flashboard four and the electricity that connect successively and to shake discharging machine at the bottom of described kiln; Feed bin top, top is connected with bottom kiln thorax by frame-type sealing supporting structure, establishes hydraulic pressure supporting plate discharging machine in frame-type sealing supporting structure; Establish hydraulic stripper flashboard three between top feed bin and bottom feed bin, bottom feed bin and electricity shake between discharging machine and establish hydraulic stripper flashboard four.
6. box burner shaft furnace according to claim 1, is characterized in that, the transverse section of described kiln thorax is the retangular section structure of foursquare arc transition.
7. box burner shaft furnace according to claim 1, it is characterized in that, the kiln lining of described kiln thorax adopts T-steel to draw brick structure, namely kiln shell inwall vertical welding T-steel and T-steel are uniformly distributed in kiln shell, two lateral elongation ends of each T-steel all embed in 2 blocks of adjacent lining bricks, and be mutually engaged by the tongue and groove of self between upper and lower two-layer lining brick, make to form an one-piece construction in lining brick and kiln shell.
CN201510873595.6A 2015-12-02 2015-12-02 Box burner shaft furnace Active CN105330179B (en)

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CN105330179B CN105330179B (en) 2017-09-19

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106091004A (en) * 2016-06-14 2016-11-09 广东韶钢松山股份有限公司 A kind of gas combusting limestone kiln ignition process and special purpose device
CN106495508A (en) * 2016-10-13 2017-03-15 辽宁劲达华杰工程技术有限公司 A kind of environmental protection and energy saving light calcined magnesia calcining kiln
CN109574520A (en) * 2019-01-16 2019-04-05 唐山神鹰富新环保科技有限公司 Two sections of sealing feeders and method on a kind of double-hearth lime kiln kiln top

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10152353A (en) * 1996-11-18 1998-06-09 Kawasaki Heavy Ind Ltd Burning apparatus for powdery granular raw material and its operation
CN2490160Y (en) * 2001-06-06 2002-05-08 中国冶金建设集团鞍山焦化耐火材料设计研究总院 Rectangular gas burning lime shaft kiln with circular angle
EP1669709A1 (en) * 2004-12-13 2006-06-14 Terruzzi Fercalx S.p.A. Beams for kilns processing lumpy materials
CN201876136U (en) * 2010-11-22 2011-06-22 中冶焦耐(大连)工程技术有限公司 T-shaped brick-holding furnace lining
CN202063836U (en) * 2011-05-30 2011-12-07 石家庄市新华工业炉有限公司 Beam type lime kiln
CN205223019U (en) * 2015-12-02 2016-05-11 中冶焦耐工程技术有限公司 Box nozzle shaft kiln

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10152353A (en) * 1996-11-18 1998-06-09 Kawasaki Heavy Ind Ltd Burning apparatus for powdery granular raw material and its operation
CN2490160Y (en) * 2001-06-06 2002-05-08 中国冶金建设集团鞍山焦化耐火材料设计研究总院 Rectangular gas burning lime shaft kiln with circular angle
EP1669709A1 (en) * 2004-12-13 2006-06-14 Terruzzi Fercalx S.p.A. Beams for kilns processing lumpy materials
CN201876136U (en) * 2010-11-22 2011-06-22 中冶焦耐(大连)工程技术有限公司 T-shaped brick-holding furnace lining
CN202063836U (en) * 2011-05-30 2011-12-07 石家庄市新华工业炉有限公司 Beam type lime kiln
CN205223019U (en) * 2015-12-02 2016-05-11 中冶焦耐工程技术有限公司 Box nozzle shaft kiln

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106091004A (en) * 2016-06-14 2016-11-09 广东韶钢松山股份有限公司 A kind of gas combusting limestone kiln ignition process and special purpose device
CN106495508A (en) * 2016-10-13 2017-03-15 辽宁劲达华杰工程技术有限公司 A kind of environmental protection and energy saving light calcined magnesia calcining kiln
CN109574520A (en) * 2019-01-16 2019-04-05 唐山神鹰富新环保科技有限公司 Two sections of sealing feeders and method on a kind of double-hearth lime kiln kiln top

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Effective date of registration: 20180726

Address after: 116085 128 high energy street, Qixian Ling high tech Industrial Park, Dalian, Liaoning

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Denomination of invention: Box burner shaft kiln

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