CN105328753A - Four-roller peeling machine - Google Patents

Four-roller peeling machine Download PDF

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Publication number
CN105328753A
CN105328753A CN201410398882.1A CN201410398882A CN105328753A CN 105328753 A CN105328753 A CN 105328753A CN 201410398882 A CN201410398882 A CN 201410398882A CN 105328753 A CN105328753 A CN 105328753A
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CN
China
Prior art keywords
roller
tooth
combination
wood
striker plate
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Pending
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CN201410398882.1A
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Chinese (zh)
Inventor
周水保
周伟
李树安
圣爱兵
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BAOLONG ELECTROMECHANIC MANUFACTURE Co Ltd JIANGSU
Original Assignee
BAOLONG ELECTROMECHANIC MANUFACTURE Co Ltd JIANGSU
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN201410398882.1A priority Critical patent/CN105328753A/en
Publication of CN105328753A publication Critical patent/CN105328753A/en
Pending legal-status Critical Current

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  • Debarking, Splitting, And Disintegration Of Timber (AREA)

Abstract

The invention relates to a four-roller peeling machine. According to the technical scheme, the four-roller peeling machine comprises four tooth roller combinations, a rack, a material baffle device (8) and roller tooth drive devices (9). Any tooth roller combination comprises teeth and a roller, wherein the teeth are arranged on the circumferential section of the roller, the teeth are arranged in the length direction of the roller, and the teeth are spirally distributed on the outer surface of the roller. The vertical height difference is formed between every two adjacent tooth roller combinations. Each roller tooth drive device (9) comprises a 2# motor (9-1) connected with the power input ends of the rollers through a 2# transmission device. After the technical scheme is adopted, small-diameter materials, brush wood and other materials can be efficiently peeled.

Description

Four roller peeling machines
Technical field
The present invention relates to a kind of roller tooth peeling machine, it uses the roller combination rotated, and makes trees small dimension wood, brush wood by peeling.The invention belongs to forestry machinery and manufacture processing technique field.
Background technology
Existing machine for cutting charge into pieces adopts roller frame, as: China Patent Publication No.: CN200963867Y, it has the formations such as cylinder, charging aperture, discharging opening, drive unit.Main operational principle: inner wall of rotary drum is provided with angle steel class lifter, rough wood is under the promotion of lifter, move upward inside barrel under the influence of centrifugal force, parabolic flip-flop movement is done after running to certain altitude, mutually extrude between log, cut stranding, shearing force and extruding force etc. effect under, the bark of the materials such as log will constantly rotate, roll while peeled off.For small dimension wood and brush wood bark, its diameter is little, toughness large, and drum barker energy consumption is high, efficiency is low, cannot be suitable for.
Separately, also want a kind of toothed roller type machine for cutting charge into pieces in prior art, as China Patent Publication No.: CN201361919Y, it comprises one by the roller axle of motor with rotation, and the outer circumference surface of roller axle is distributed with multiple blade.During normal work, driven by motor roller axle is rotated, and the cutter/tooth in roller axle is by log epidermal damage, and after destroying, bark is separated with log under gravity.For small dimension wood and brush wood, its diameter is little, toughness large, and when the cutter/tooth in single roller axle is to small dimension wood and brush wood cutting, small dimension wood and brush wood, finally cannot efficiently to small dimension wood and brush wood peelings under force very easily away from cutter/tooth.
Summary of the invention
The object of the invention is for deficiency of the prior art, provide a kind of four roller peeling machines, its object that will realize: can carry out peeling to the material such as small dimension wood and brush wood efficiently, peeling efficiency is high, and peeling result is good.
For achieving the above object, the present invention is by the following technical solutions: a kind of four roller peeling machines, it includes four discaling roll combinations, frame, striker plate device and roller tooth drivers, wherein: described arbitrary discaling roll combination includes tooth and roller, the circumferential section of roller is provided with tooth, the length direction of roller is provided with tooth, and tooth is arranged in the outer surface of roller in the shape of a spiral, and the two ends of roller are arranged in described frame by 2# bearing block; And have vertical drop between described adjacent two discaling rolls combination, the top of described four discaling rolls combination is provided with stock guide, upper stock guide and described frame affixed; And described roller tooth driver includes 2# motor, 2# motor is connected with the power intake of roller by 2# transmission device; And described striker plate device includes 1# motor and striker plate, and striker plate is positioned at the other end of roller, and 1# motor is moved up and down by 1# actuator drives striker plate.
Further, angle α between described discaling roll combination and horizontal plane, 2 ° of < α≤6 °.
Further, the vertical drop D1 of described 1# roller tooth combination and the combination of 2# roller tooth, the vertical drop D2 of described 2# roller tooth combination and the combination of 3# roller tooth, D1=D2; And, the vertical drop F of described 3# roller tooth combination and the combination of 4# roller tooth, the diameter of roller described in 0 < F < D1 <; And spacing is identical between described adjacent two discaling roll combination center.
Further, described 1# roller tooth combination and angle γ 1 between 2# roller tooth combination center line and horizontal plane, described 2# roller tooth combination and angle γ 2, γ 1=γ 2 between 3# roller tooth combination center line and horizontal plane, and 30 °≤γ 2≤38 °; And, described 3# roller tooth combination and angle β between 4# roller tooth combination center line and horizontal plane, 15 °≤β≤20 °.
Further, the pitch of described spiral teeth is 2880mm ~ 5760mm.
Further, the adjacent teeth spacing of described roller length direction is 80mm ~ 160mm.
Further, adjacent two tooth spiral gyration θ of described roller length direction, 5 °≤θ≤15 °.
Further, the below of described four discaling rolls combination is provided with lower stock guide, lower stock guide and described frame affixed.
Adopt the beneficial effect after technique scheme:
1, there is vertical drop between four discaling rolls combination of the present invention, it coordinates with the upper stock guide of top, the side-to-side movement of the materials such as effective constraint small dimension wood and brush wood, the tooth of helical form arrangement applies active force to bark and brush wood, constantly collided by tooth and bark and small dimension wood, brush wood, and the continuous extruding of tooth and both sides tooth plate is to reach small dimension wood, the peeling of brush wood bark and cataclasm effect; Bark and brush wood are constantly thrown when equipment operation, and bark is due to self gravitation, repeatedly descending, which adds bark by the time of the cataclasm peeling again with small dimension wood, brush wood.According to actual peeling effect, the striker plate in striker plate device can move up and down, and to the small dimension wood in peeling, the certain resistance of brush wood, improves peeling effect.This function of delaminating combinationally uses, and improves production capacity and peeling effect.
2, establish certain angle between discaling roll combination of the present invention and horizontal plane, be conducive to small dimension wood, brush wood combines one end by roller tooth and moves to the other end, effectively avoid putty.In addition, the bark after peeling along gradient motion certain distance, and can drop out four roller peeling machines under gravity more smoothly.
3, preferred position relationship is adopted between four discaling rolls combination of the present invention, form specific ramp structure, the movement under force direction of the more effective limit small dimension wood of energy, brush wood, the bark of guarantee small dimension wood, brush wood can be destroyed by tooth, and peels off in motion process.Particularly γ 1=γ 2,30 °≤γ 2≤38 °, during 15 °≤β≤20 °, inclined-plane is the inclined-plane becoming the gradient, the bottom gradient is little, and the top gradient is large, and material more can concentrate on the combination of 3# discaling roll and 4# discaling roll combination zone, and the effect of the combination of 1# discaling roll and the combination of 2# discaling roll can be subject to, improve peeling effect.
4, the pitch of the specific spiral teeth of the present invention, in peeling process, small dimension wood, brush wood can continue to be subject to active force, and tooth can for the bark sustaining breakdown of small dimension wood, brush wood.Specific adjacent teeth spacing more effectively can destroy the bark of small dimension wood, brush wood.
5, adjacent two teeth of the present invention rotate to an angle, and ensure that all teeth finally can form the effect of sawtooth like cutter in the process destroying bark, improve peeling effect.And each tooth can improve power to small dimension wood, brush wood repeatedly, makes small dimension wood, brush wood is constantly collided, cataclasm effect.
6, the setting of stock guide under the present invention, the drop zone of restriction bark, facilitates the recovery of bark, utilizes.
Accompanying drawing explanation
Fig. 1 is main TV structure schematic diagram of the present invention;
Fig. 2 is the plan structure schematic diagram of Fig. 1;
Fig. 3 is the B-B side-looking structural representation in Fig. 1;
Fig. 4 is A-A sectional structure schematic diagram in Fig. 1;
Fig. 5 is each roller mutual alignment schematic diagram in Fig. 4;
Fig. 6 is the using state structure chart of employing two four roller peeling machines;
Fig. 7 is the plan structure schematic diagram of Fig. 6;
Fig. 8 is the partial enlarged drawing of parts 1 in Fig. 4;
Fig. 9 is the partial enlarged drawing of parts 1 in Fig. 3;
Figure 10 is the structural representation of components A in Fig. 9;
Figure 11 is the structural representation of part B in Fig. 9.
In figure: 1, 1# roller tooth combines, 1-1, 1# tooth, 1-2, 1# roller, 2, 2# roller tooth combines, and 3, 3# roller tooth combines, and 4, 4# roller tooth combines, and 5, right frame, 5-1, upper right stock guide, 5-2, bottom right stock guide, 6, left frame, 6-1, upper left stock guide, 6-2, lower-left stock guide, 7, cover, 8, striker plate device, 8-1, 1# motor, 8-2, 1# chain, 8-3, 1# sprocket wheel, 8-4, striker plate, 9, roller tooth driver, 9-1, 2# motor, 9-2, shaft coupling, 9-3, decelerator, 9-4, 2# chain, 9-5, 2# sprocket wheel, θ, the anglec of rotation of adjacent two teeth, α, angle between the combination of roller tooth and horizontal plane, β, 3# roller tooth combines and angle between 4# roller tooth combination center line and horizontal plane, γ 2, 2# roller tooth combines and angle between 3# roller tooth combination center line and horizontal plane, L, the spacing of adjacent two teeth, D1, the combination of 1# roller tooth and 2# roller tooth combination vertical difference in height, D2, the combination of 2# roller tooth and 3# roller tooth combination vertical difference in height, F, the combination of 3# roller tooth and 4# roller tooth combination vertical difference in height, P, the helical form arrangement curve of the upper tooth of roller tooth combination, X, material movement direction, A, A ring gear, B, B ring gear.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in more detail.
Embodiment one
As shown in Fig. 1,2,3,4,5, a kind of four roller peeling machines, it includes four discaling roll combinations, frame, striker plate device 8 and roller tooth drivers 9, wherein:
Four discaling roll combinations are 1# discaling roll combination 1,2# discaling roll combination 2,3# discaling roll combination 3,4# discaling roll combination 4 respectively, vertical drop is had between four discaling roll combinations, arbitrary discaling roll combination all has roller and tooth, for 1# discaling roll combination 1 explanation, as shown in Fig. 2,8, the circumferential section of 1# roller 1-2 is provided with 1# tooth 1-1, the length direction of 1# roller 1-2 is also provided with 1# tooth 1-1,1# tooth 1-1 is arranged in the outer surface of 1# roller 1-2 in the shape of a spiral, the helical form arrangement curve P of the upper tooth of roller tooth combination, the two ends of 1# roller 1-2 are arranged in frame by 2# bearing block;
Frame includes right frame 5 and left frame 6, and as shown in Fig. 3,4,5, the top of four discaling roll combinations is provided with upper right stock guide 5-1 and upper left stock guide 6-1, and upper right stock guide 5-1 is fixed in right frame 5, and upper left stock guide 6-1 is fixed on left frame 6;
Roller tooth driver 9 includes 2# motor 9-1, 2# motor 9-1 is connected with the power intake of roller by 2# transmission device, 2# transmission device can but be not limited to sprocket drive structure, illustrate for sprocket drive structure, as Fig. 1, shown in 2, 2# transmission device includes shaft coupling 9-2, decelerator 9-3, 2# chain 9-4, 2# sprocket wheel 9-5, the power output shaft of 2# motor 9-1 is connected with the power intake of decelerator 9-3 by shaft coupling 9-2, 2# chain 9-4 solderless wrapped connection is between the clutch end and 2# sprocket wheel 9-5 of decelerator 9-3, the power intake of 2# sprocket wheel 9-5 and roller is affixed, so, roller tooth driver 9 can drive discaling roll to combine rotation,
Striker plate device 8 includes 1# motor 8-1,1# transmission device and striker plate 8-4, striker plate 8-4 is positioned at the other end of roller, 1# motor 8-1 is moved up and down by 1# actuator drives striker plate 8-4,1# transmission device can but be not limited to sprocket drive structure, illustrate for sprocket drive structure, as shown in Figure 1, 2,1# motor 8-1 drives striker plate 8-4 to move up and down by 1# chain 8-2,1# sprocket wheel 8-3 etc.
For four roller peeling machines, as shown in Figure 1, 2, during normal work, the material movement such as small dimension wood, brush wood direction X, after material enters four roller peeling machines, roller/the tooth rotated applies active force to bark and brush wood, constantly collided, and the continuous extruding of tooth and both sides tooth plate is to reach small dimension wood, the peeling of brush wood bark and cataclasm effect by tooth and bark and small dimension wood, brush wood; Bark and brush wood are constantly thrown when equipment operation, bark is due to self gravitation, repeatedly descending, which adds bark by the time of the cataclasm peeling again with small dimension wood, brush wood, bark after cataclasm can drain on outside belt feeder under gravity, is delivered in reject bin.Outer belt machine is not shown in the accompanying drawings.Because adopt following technical characteristic: there is vertical drop between 1 four discaling roll combinations, it coordinates with the upper stock guide of top, effectively the side-to-side movement of material such as constraint small dimension wood and brush wood etc.; The tooth of 2 helical form arrangements applies active force to bark and brush wood; Striker plate in 3 striker plate devices can move up and down, to the small dimension wood in peeling, the certain resistance of brush wood; So the present invention can be applicable to the peeling of small dimension wood, brush wood, and peeling is effective.
In actual use procedure, the present invention also can combinationally use, to improve production capacity and peeling effect, as adopted 2,3 or more.Combinationally use for 2 four roller peeling machines, as shown in Figure 6,7,2 four roller peeling machine arranged in series, form four roller peeling machine unit mahines, small dimension wood, brush wood continue process by directly entering the 2nd four roller peeling machines after the process of First four roller peeling machine, can adapt to the user's request of different occasion.
Embodiment two
As a shown in Figure 6, embodiment two is on the basis of embodiment one, preferred: angle α between described discaling roll combination with horizontal plane, 2 ° of < α≤6 °.
Establish certain angle between discaling roll combination and horizontal plane, be conducive to small dimension wood, brush wood combines one end by roller tooth and moves to the other end, effectively avoid putty.In addition, the bark after peeling along gradient motion certain distance, and can drop out four roller peeling machines under gravity more smoothly.
Embodiment three
As shown in Fig. 3,4,5, embodiment three is on the basis of embodiment one, and preferably: the vertical drop D1 of described 1# roller tooth combination 1 and 2# roller tooth combination 2, described 2# roller tooth combination 2 and 3# roller tooth combine the vertical drop D2 of 3, D1=D2; And, the vertical drop F of described 3# roller tooth combination 3 and 4# roller tooth combination 4, the diameter of roller described in 0 < F < D1 <; And spacing is identical between described adjacent two discaling roll combination center.
For improving peeling effect further, preferred with lower angle further between four roller tooth combinations: described 1# roller tooth combination 1 and 2# roller tooth combine angle γ 1 between 2 lines of centres and horizontal plane, described 2# roller tooth combination 2 and 3# roller tooth combine angle γ 2 between 3 lines of centres and horizontal plane, γ 1=γ 2, and 30 °≤γ 2≤38 °; And, described 3# roller tooth combination and angle β between 4# roller tooth combination center line and horizontal plane, 15 °≤β≤20 °.
After adopting technique scheme, four roller tooth combinations can form specific ramp structure, the movement under force direction of the more effective limit small dimension wood of energy, brush wood, and the bark of guarantee small dimension wood, brush wood can be destroyed by tooth, and peel off in motion process, improve peeling effect.
Embodiment four
Shown in Fig. 2,7, embodiment four is on the basis of embodiment one, preferred: the helical form arrangement curve P of the upper tooth of described roller tooth combination, the pitch of P is 2880mm ~ 5760mm.
Embodiment five
As shown in Fig. 2,7, embodiment five is on the basis of embodiment one, preferred: the spacing L of adjacent two teeth of roller length direction, L is 80mm ~ 160mm.
Specific pitch, specifically the spacing of adjacent two teeth all more effectively can destroy the bark of small dimension wood, brush wood, improves peeling effect.
Embodiment six
As Fig. 8,9,10,11, embodiment six is on the basis of embodiment one, preferred: adjacent two tooth spiral gyration θ of described roller length direction, 5 °≤θ≤15 °.Illustrate: adjacent two teeth of roller length direction form two ring gears respectively, i.e. A ring gear A and B ring gear B, when mounted, A ring gear rotates an angle relative to B ring gear and is fixed on roller, this angle is θ, and θ can be 5 °, 8 °, 10 °, 12 ° or 15 °.A ring gear or B ring gear can but be not limited to be made up of 6 teeth.
Technique scheme, makes all teeth can form the effect of sawtooth like cutter, improves peeling effect.And each tooth can provide power to small dimension wood, brush wood repeatedly, makes small dimension wood, brush wood is constantly collided, cataclasm effect.
Embodiment seven
As Fig. 1,3,4,5, embodiment seven is on the basis of embodiment one, preferred: the below of four discaling roll combinations is provided with bottom right stock guide 5-2 and lower-left stock guide 6-2, and bottom right stock guide 5-2 is fixed in right frame 5, and lower-left stock guide 6-2 is fixed on left frame 6.
All can set up cover 7 in above-mentioned all embodiments, cover 7 is hinged in frame.
At least one in technical characteristic described in embodiment two, three, four, five, six, seven and embodiment one can also be combined to form new embodiment by the present invention.
It should be noted that, the invention is not restricted to above-described embodiment, the technical scheme that all employings are equal to replacement or equivalence replacement formation all belongs to the scope of protection of present invention.

Claims (8)

1. four roller peeling machines, it includes four discaling roll combination (1,2,3,4), frame, striker plate device (8) and roller tooth drivers (9), it is characterized in that:
Described arbitrary discaling roll combination includes tooth and roller, and the circumferential section of roller is provided with tooth, and the length direction of roller is provided with tooth, and tooth is arranged in the outer surface of roller in the shape of a spiral, and the two ends of roller are arranged in described frame by 2# bearing block;
And have vertical drop between described adjacent two discaling rolls combination, the top of described four discaling rolls combination (1,2,3,4) is provided with stock guide (5-1,6-1), and upper stock guide (5-1,6-1) is affixed with described frame;
And described roller tooth driver (9) includes 2# motor (9-1), and 2# motor (9-1) is connected with the power intake of roller by 2# transmission device;
And, described striker plate device (8) includes 1# motor (8-1) and striker plate (8-4), striker plate (8-4) is positioned at the other end of roller, and 1# motor (8-1) is moved up and down by 1# actuator drives striker plate 8-4.
2. four roller peeling machines according to claim 1, is characterized in that: angle α between described discaling roll combination and horizontal plane, 2 ° of < α≤6 °.
3. four roller peeling machines according to claim 1, is characterized in that:
The vertical drop D1 of described 1# roller tooth combination (1) and 2# roller tooth combination (2), the vertical drop D2 of described 2# roller tooth combination (2) and 3# roller tooth combination (3), D1=D2;
And, the vertical drop F of described 3# roller tooth combination (3) and 4# roller tooth combination (4), the diameter of roller described in 0 < F < D1 <;
And spacing is identical between described adjacent two discaling roll combination center.
4. four roller peeling machines according to claim 3, is characterized in that:
Described 1# roller tooth combination (1) and 2# roller tooth combination (2) angle γ 1 between the line of centres and horizontal plane, described 2# roller tooth combination (2) and 3# roller tooth combination (3) angle γ 2 between the line of centres and horizontal plane, γ 1=γ 2, and 30 °≤γ 2≤38 °;
And, described 3# roller tooth combination and angle β between 4# roller tooth combination center line and horizontal plane, 15 °≤β≤20 °.
5. four roller peeling machines according to claim 1, is characterized in that: the pitch of described spiral teeth is 2880mm ~ 5760mm.
6. four roller peeling machines according to claim 1, is characterized in that: the adjacent teeth spacing of described roller length direction is 80mm ~ 160mm.
7. four roller peeling machines according to claim 1, is characterized in that: adjacent two tooth spiral gyration θ of described roller length direction, 5 °≤θ≤15 °.
8. four roller peeling machines according to claim 1, it is characterized in that: the below of described four discaling rolls combination (1,2,3,4) is provided with lower stock guide (5-2,6-2), and lower stock guide (5-2,6-2) is affixed with described frame.
CN201410398882.1A 2014-08-13 2014-08-13 Four-roller peeling machine Pending CN105328753A (en)

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CN201410398882.1A CN105328753A (en) 2014-08-13 2014-08-13 Four-roller peeling machine

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5638878A (en) * 1996-07-08 1997-06-17 Valley Machine Works Ltd. Log debarking apparatus
CN1166397A (en) * 1996-05-24 1997-12-03 富士钢业株式会社 Debarking machine
CN1501854A (en) * 2001-04-11 2004-06-02 Debarking shaft for a debarking mechanism
CN1942294A (en) * 2004-04-20 2007-04-04 安德里特斯公司 Debarking mechanism
CN201361919Y (en) * 2009-03-16 2009-12-16 江苏保龙机电制造有限公司 Log disbarking machine
CN202685028U (en) * 2012-05-11 2013-01-23 汪伟然 Wood peeling machine
JP3188470U (en) * 2013-11-07 2014-01-23 喜一郎 浜崎 Continuous wood peeling machine
CN204019672U (en) * 2014-08-13 2014-12-17 江苏保龙机电制造有限公司 Four roller peeling machines

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1166397A (en) * 1996-05-24 1997-12-03 富士钢业株式会社 Debarking machine
US5638878A (en) * 1996-07-08 1997-06-17 Valley Machine Works Ltd. Log debarking apparatus
CN1501854A (en) * 2001-04-11 2004-06-02 Debarking shaft for a debarking mechanism
CN1942294A (en) * 2004-04-20 2007-04-04 安德里特斯公司 Debarking mechanism
CN201361919Y (en) * 2009-03-16 2009-12-16 江苏保龙机电制造有限公司 Log disbarking machine
CN202685028U (en) * 2012-05-11 2013-01-23 汪伟然 Wood peeling machine
JP3188470U (en) * 2013-11-07 2014-01-23 喜一郎 浜崎 Continuous wood peeling machine
CN204019672U (en) * 2014-08-13 2014-12-17 江苏保龙机电制造有限公司 Four roller peeling machines

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Application publication date: 20160217