CN105328113A - Pre-coated sand used for casting and production method of pre-coated sand - Google Patents
Pre-coated sand used for casting and production method of pre-coated sand Download PDFInfo
- Publication number
- CN105328113A CN105328113A CN201510725890.7A CN201510725890A CN105328113A CN 105328113 A CN105328113 A CN 105328113A CN 201510725890 A CN201510725890 A CN 201510725890A CN 105328113 A CN105328113 A CN 105328113A
- Authority
- CN
- China
- Prior art keywords
- sand
- parts
- casting
- iron
- coated sand
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C1/00—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C1/00—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
- B22C1/02—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by additives for special purposes, e.g. indicators, breakdown additives
Abstract
Pre-coated sand used for casting is mainly characterized by being prepared from 4-4.5 parts of scrubbing sand of 50-100 meshes, 83-85 parts of scrubbing sand of 70-140 meshes, 3.6-4 parts of alkaline phenolic resin, 2.4-2.5 parts of a urotropine solution with the concentration of 23-28%, 0.9-1 part of calcium stearate and 6-6.5 parts of iron sand (Fe3O4) of 70-140 meshes. The pre-coated sand changes the situation that existing products can only be applied to the iron casting industry, can be effectively used in the iron casting industry, and is widely applied and accepted in the steel casting industry, the alloy steel industry and the wear-resistant steel industry.
Description
Technical field
The present invention relates to a kind of heat cure Modeling Material, specifically a kind of casting precoated sand, and production method.
Background technology
Current precoated sand moulding very easily produces scab in Steel Castings, the shortcomings such as bleb is many appear that " tangerine peel " phenomenon, refractoriness are low, in cast(ing) surface.In addition, traditional precoated sand moulding, as needs improve refractoriness, must be coated with a coating again on its surface, thus add operation and production cost.
Summary of the invention
Object of the present invention, is to provide a kind of casting precoated sand, solves that scab easily appears in traditional precoated sand moulding, the problems such as the low and bleb of " tangerine peel " phenomenon, refractoriness is many appear in cast(ing) surface, effectively can improve casting quality, reduce production cost.
The technical scheme adopted is:
A kind of casting precoated sand, its feature is mainly methenamine solution 2.4-2.5 part of 23-28%, calcium stearate 1-0.9 part and 70-140 order iron sand (Fe by 50-100 order scouring sand 4-4.5 part, 70-140 object scouring sand 83-85 part, alkalescent phenol resin 3.6-4 part, concentration
30
4) 6-6.5 part is mixed with.
A kind of manufacture method of casting with precoated sand, be get that 50-100 object cleans sand 4-4.5 part, 70-140 object cleans sand 83-85 part and 70-140 order iron sand 6-6.5 part to add temperature be in the rotary gas heating furnace of 120 DEG C, when temperature reaches 115 DEG C, keep 2-3 minute, under drain in planetary puddle mixer, methenamine solution 2.4-2.5 part that alkalescent phenol resin 3.6-4 part and concentration are 23-28% is added in planetary puddle mixer, stir and add calcium stearate 1-0.9 part after 1.5-2 minute, stir 4-5 minute, discharging, vibrosieve, cooling, to obtain final product.
Mixture principle of the present invention and advantage:
1, rational Granular Computing:
The selection of specification and the determination of addition of cleaning sand are the key factors ensureing precoated sand intensity, gas forming amount, and therefore we adopt AFS value to confirm the granularity of variety classes precoated sand, and adjust according to the size of AFS value.To ensure best working strength and the gas forming amount of this product.
2, the adding of iron sand:
Heat-resisting quantity, the Quench performance of iron sand are given prominence to, iron sand add the refractoriness directly enhancing such precoated sand.Meanwhile, the Quench of iron sand, directly solves cast(ing) surface " tangerine peel " situation.So-called " tangerine peel " phenomenon is the defect that size appears in cast(ing) surface, the degree of depth differs.
Range of application:
Instant invention overcomes the situation that existing product can only be applied in cast iron industry, the present invention not only effectively uses in cast iron industry, is obtained for and applies in cast steel industry, steel alloy industry, abrasion-resistant stee industry widely and approve.
Detailed description of the invention
Embodiment one
A kind of casting precoated sand, is be the methenamine solution 2.4 parts of 23-28%, calcium stearate 1 part and 6 parts, 70-140 object iron sand by 50-100 order scouring 4 parts, sand, 70-140 object scouring 83 parts, sand, alkalescent phenol resin 3.6 parts, concentration, is mixed.
Embodiment two
A kind of preparation method cast with precoated sand, get 50-100 object to clean 4 parts, sand, 70-140 object scouring 83 parts, sand and 6 parts, 70-140 object iron sand, joining temperature is in the rotary gas heating furnace of 120 DEG C, when temperature rises to 115 DEG C, keep after 2 minutes, bleed in planetary puddle mixer, the methenamine solution 2.4 parts that alkalescent phenol resin 3.6 parts and concentration are 23-28% is added again in planetary puddle mixer, mix and blend adds calcium stearate 1 part after 1.5 minutes, be uniformly mixed 4 minutes, obtain final product.
Claims (3)
1. a casting precoated sand, methenamine solution 2.4-2.5 part that its feature mainly cleans sand 4-4.5 part by 50-100 order, 70-140 object cleans sand 83-85 part, alkalescent phenol resin 3.6-4 part, concentration are 23-28%, calcium stearate 1-0.9 part and 70-140 order iron sand (Fe
30
4) 6-6.5 part is mixed with.
2. a kind of casting precoated sand according to claim 1, it is characterized in that methenamine solution 2.4 parts, calcium stearate 1 part and 6 parts, the 70-140 object iron sand of cleaning 4 parts, sand by 50-100 order, 70-140 object cleans 83 parts, sand, alkalescent phenol resin 3.6 parts, concentration are 23-28%, be mixed.
3. cast the preparation method with precoated sand for one kind, it is characterized in that getting 50-100 object cleans 4 parts, sand, 70-140 object scouring 83 parts, sand and 6 parts, 70-140 object iron sand, joining temperature is in the rotary gas heating furnace of 120 DEG C, when temperature rises to 115 DEG C, keep after 2 minutes, bleed in planetary puddle mixer, the methenamine solution 2.4 parts that alkalescent phenol resin 3.6 parts and concentration are 23-28% is added again in planetary puddle mixer, mix and blend adds calcium stearate 1 part after 1.5 minutes, be uniformly mixed 4 minutes, obtain final product.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510725890.7A CN105328113A (en) | 2015-11-02 | 2015-11-02 | Pre-coated sand used for casting and production method of pre-coated sand |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510725890.7A CN105328113A (en) | 2015-11-02 | 2015-11-02 | Pre-coated sand used for casting and production method of pre-coated sand |
Publications (1)
Publication Number | Publication Date |
---|---|
CN105328113A true CN105328113A (en) | 2016-02-17 |
Family
ID=55278989
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201510725890.7A Pending CN105328113A (en) | 2015-11-02 | 2015-11-02 | Pre-coated sand used for casting and production method of pre-coated sand |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN105328113A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105537503A (en) * | 2016-02-29 | 2016-05-04 | 无锡烨隆精密机械有限公司 | Sand burning preventive precoated sand for casting of turbine casing |
CN105562587A (en) * | 2016-02-29 | 2016-05-11 | 无锡烨隆精密机械有限公司 | Molding sand for reducing cracks on casting and application of molding sand |
CN107377864A (en) * | 2017-07-25 | 2017-11-24 | 江苏亚威铸造材料科技有限公司 | Dustless processing technology of precoated sand and preparation method thereof |
CN108031788A (en) * | 2017-12-12 | 2018-05-15 | 中国兵器工业第五九研究所 | A kind of aluminium alloy casting compound sand core of high heat conduction and preparation method thereof |
CN108273958A (en) * | 2017-12-29 | 2018-07-13 | 沈阳金安铸造材料有限公司 | A kind of preparation method of Anti-vein precoated sand |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4910115A (en) * | 1972-05-29 | 1974-01-29 | ||
CN101249547A (en) * | 2008-03-24 | 2008-08-27 | 山东时风(集团)有限责任公司 | Tooth form part foundry technique method |
CN102069140A (en) * | 2011-02-16 | 2011-05-25 | 西峡县众德汽车部件有限公司 | Novel film coating sand |
CN102688977A (en) * | 2012-06-12 | 2012-09-26 | 西峡县众德汽车部件有限公司 | High-strength core-preparing precoated sand and preparation process thereof |
CN103658506A (en) * | 2013-12-31 | 2014-03-26 | 安顺学院 | Easy-to-fill precoated sand and preparation process thereof |
CN103880452A (en) * | 2014-03-31 | 2014-06-25 | 沈阳金安铸造材料有限公司 | Unshaped refractory material |
CN104353789A (en) * | 2014-10-23 | 2015-02-18 | 江苏新中洲特种合金材料有限公司 | Preparation method of sand casting sand core and prepared sand core |
CN104550742A (en) * | 2013-10-29 | 2015-04-29 | 青岛天恒机械有限公司 | Casting production method for brake disc |
CN104858356A (en) * | 2015-05-07 | 2015-08-26 | 马鞍山市恒毅机械制造有限公司 | Precoated sand for high-strength crack-resistant hot method and preparation method thereof |
-
2015
- 2015-11-02 CN CN201510725890.7A patent/CN105328113A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4910115A (en) * | 1972-05-29 | 1974-01-29 | ||
CN101249547A (en) * | 2008-03-24 | 2008-08-27 | 山东时风(集团)有限责任公司 | Tooth form part foundry technique method |
CN102069140A (en) * | 2011-02-16 | 2011-05-25 | 西峡县众德汽车部件有限公司 | Novel film coating sand |
CN102688977A (en) * | 2012-06-12 | 2012-09-26 | 西峡县众德汽车部件有限公司 | High-strength core-preparing precoated sand and preparation process thereof |
CN104550742A (en) * | 2013-10-29 | 2015-04-29 | 青岛天恒机械有限公司 | Casting production method for brake disc |
CN103658506A (en) * | 2013-12-31 | 2014-03-26 | 安顺学院 | Easy-to-fill precoated sand and preparation process thereof |
CN103880452A (en) * | 2014-03-31 | 2014-06-25 | 沈阳金安铸造材料有限公司 | Unshaped refractory material |
CN104353789A (en) * | 2014-10-23 | 2015-02-18 | 江苏新中洲特种合金材料有限公司 | Preparation method of sand casting sand core and prepared sand core |
CN104858356A (en) * | 2015-05-07 | 2015-08-26 | 马鞍山市恒毅机械制造有限公司 | Precoated sand for high-strength crack-resistant hot method and preparation method thereof |
Non-Patent Citations (2)
Title |
---|
中国机械工程学会铸造分会: "《铸造手册 第4卷 造型材料(第2版)》", 31 May 2002, 机械工业出版社 * |
李远才等: "《覆膜砂及制型(芯)技术》", 31 January 2008, 机械工业出版社 * |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105537503A (en) * | 2016-02-29 | 2016-05-04 | 无锡烨隆精密机械有限公司 | Sand burning preventive precoated sand for casting of turbine casing |
CN105562587A (en) * | 2016-02-29 | 2016-05-11 | 无锡烨隆精密机械有限公司 | Molding sand for reducing cracks on casting and application of molding sand |
CN107377864A (en) * | 2017-07-25 | 2017-11-24 | 江苏亚威铸造材料科技有限公司 | Dustless processing technology of precoated sand and preparation method thereof |
CN108031788A (en) * | 2017-12-12 | 2018-05-15 | 中国兵器工业第五九研究所 | A kind of aluminium alloy casting compound sand core of high heat conduction and preparation method thereof |
CN108273958A (en) * | 2017-12-29 | 2018-07-13 | 沈阳金安铸造材料有限公司 | A kind of preparation method of Anti-vein precoated sand |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN105328113A (en) | Pre-coated sand used for casting and production method of pre-coated sand | |
CN104107875B (en) | A kind of furan resin self curing sand and preparation method thereof | |
CN104139154B (en) | A kind of phenolic resins self-hardening sand and preparation method thereof | |
CN103231007A (en) | Moisture absorption resistance iron cast precoated sand | |
CN103231010A (en) | Easy-collapsibility type precoated sand | |
CN103586401A (en) | Precoated sand | |
CN103231008A (en) | High temperature resistance precoated sand | |
CN104772426A (en) | High temperature-resistant precoated sand | |
CN104193932B (en) | A kind of production method of casting with alkalescent phenol resin | |
CN104801662A (en) | Graphite-powder casting coating | |
CN103521676A (en) | High-temperature-resistant easy-collapsibility precoated sand for casting | |
CN102206086B (en) | Refractory material compound made of waste sliding plate material for non-working surface of sliding plate | |
CN105921688A (en) | Composite release agent for die casting of metal cooker and preparation method thereof | |
CN101637801B (en) | Method for manufacturing patching wax used for precision casting wax mould | |
CN103949593A (en) | Novel composite riser heating agent and preparation method thereof | |
CN103272998A (en) | Low-expansion precoated sand | |
CN103394633B (en) | A kind of preparation method of riser paint | |
CN106040960B (en) | A kind of preparation method of heat resisting film-coating sand | |
CN103537616A (en) | Water-based cast steel coating | |
JP7012671B2 (en) | Refractory coating composition for molding on temporary molds or cores for steel casting operations | |
CN103691883A (en) | Scrapper middle groove surface alloying casting process | |
CN102728785A (en) | Chilling coating for lost foam casting engine block and its preparation method | |
CN103909211B (en) | A kind of from peeling off paint specially for disappearing cast mold | |
CN105314924B (en) | A kind of ceramic sanitary appliance shaping high pressure smallclothes and its manufacture craft | |
CN104311042A (en) | Fire resistance casting material for KR desulfurization stirring paddle |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160217 |
|
RJ01 | Rejection of invention patent application after publication |