CN103949593A - Novel composite riser heating agent and preparation method thereof - Google Patents

Novel composite riser heating agent and preparation method thereof Download PDF

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Publication number
CN103949593A
CN103949593A CN201410162433.7A CN201410162433A CN103949593A CN 103949593 A CN103949593 A CN 103949593A CN 201410162433 A CN201410162433 A CN 201410162433A CN 103949593 A CN103949593 A CN 103949593A
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parts
powder
stir
powders
composite riser
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CN103949593B (en
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靳林文
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JIAOZUO GEDE NEW MATERIALS CO Ltd
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JIAOZUO GEDE NEW MATERIALS CO Ltd
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Abstract

The invention discloses a novel composite riser heating agent. The novel composite riser heating agent is prepared from the following raw material components in parts by weight: 25-35 parts of aluminum powder, 5-15 parts of magnesium powder, 3-7 parts of fluorite powder, 3-7 parts of silicon carbide powder, 5-10 parts of iron oxide powder, 3-7 parts of silicon calcium powder, 12-16 parts of aluminum slag, 8-12 parts of modified fly ash, 6-9 parts of sodium nitrate and 6-9 parts of sodium fluosilicate, wherein the modified fly ash is obtained by sequentially putting burnt fly ash into a 20-25 percent sulfuric acid solution and a 16-24 percent sodium hydroxide solution, stirring for 20-22h, washing the fly ash filtered from acid-base immersion liquid by using deionized water to be neutral, and filtering and drying the fly ash finally. The heating agent prepared from a raw material formula by using a method is good in heating effect and good in heat preservation effect, meets requirements for feeding of a casting, and guarantees the quality conformance of the casting.

Description

A kind of Novel riser composite heating agent and preparation method thereof
Technical field
The present invention relates to metallurgical stone technical field, relate in particular to a kind of NEW TYPE OF COMPOSITE riser compound and preparation method thereof.
Background technology
Rising head is for avoiding foundry goods to occur that defect is attached to the supplementary part of foundry goods top or side, major function is exhaust, deslagging, molten steel feeding, for the casting quality that makes to produce qualified, necessarily require heating, the heat insulation effect of covering flux good, therefore heat preservation rising head is one of effective ways of controlling steel-casting quality preferably.
Heat preservation rising head is comprised of various materials such as exothermic mixture, heat preserving agent and binding agents, in casting process, owing to emitting gate material generation chemical reaction, make molten metal temperature increase wherein, thereby extend the setting time of molten metal in rising head, the anti-casting mold that flows back to, realizes feeding.But along with the development of foundry engieering and the raising day by day that casting quality is required, due to the sand mold rising head of conventional formulation technique exist heating not enough, be incubated bad and act on the shortcomings such as single, be difficult to meet the feeding requirement of foundry goods, therefore, researching and developing new exothermic mixture formula and corresponding preparation method more and more comes into one's own.
Summary of the invention
The object of the invention is to the defect for above-mentioned prior art, a kind of NEW TYPE OF COMPOSITE riser compound and preparation method thereof is provided, prepared exothermic mixture heating effect, high insulating effect, meet the feeding requirement of foundry goods, for the qualified of casting quality provides safeguard.
To achieve these goals, technical scheme of the present invention is:
A NEW TYPE OF COMPOSITE riser compound, is comprised of the raw material components of following parts by weight:
Aluminium powder 25~35 magnesium powder 5~15
Fluorspar Powder 3~7 carborundum powders 3~7
Brown iron oxide 5~10 silicon calcium powders 3~7
Aluminium slag 12~16 modified coal ash 8~12
Sodium nitrate 6~9 prodans 6~9;
Described modified coal ash, be that the flyash after calcination is successively placed in to 20~25% sulfuric acid, 16~24% sodium hydroxide solutions successively, stir the flyash then leaching 20~22 hours from soda acid immersion liquid, with deionized water rinsing, to neutral, last filtration drying obtains after processing.
As the improvement to technique scheme, this NEW TYPE OF COMPOSITE riser compound, is comprised of the raw material components of following parts by weight:
Aluminium powder 30 magnesium powder 10
Fluorspar Powder 5 carborundum powders 5
Brown iron oxide 7 silicon calcium powders 5
Aluminium slag 14 modified coal ash 10
Sodium nitrate 7 prodans 7.
Preparing the method for this rising head composite heating agent carries out as follows:
1), produce modification fine coal class, flyash after calcination is first placed in to 20~25% sulfuric acid, stir 20~22 hours, leach, then be placed in 16~24% sodium hydroxide solutions, stir the flyash then leaching 20~22 hours from soda acid immersion liquid, with deionized water rinsing, to neutral, last filtration drying obtains after processing;
2), choose by weight 25~35 aluminium powder, 5~15 parts of magnesium powder, 3~7 parts of Fluorspar Powders, 3~7 parts of carborundum powders, 5~10 parts of brown iron oxides, 3~7 parts of silicon calcium powders, 12~16 parts of aluminium slags, 8~12 parts of modified coal ash, 6~9 parts of sodium nitrate, 6~9 parts of prodans mix, be transported in planet kolleroang and stir 100~120 minutes, stir into compound, then sending into conveyer delivers in the spherical mould in packing machine and carries out high-pressure molding, the spheroid exothermic mixture of moulding is through forcing press ejection die, finally sending into conveyer is transported to packing machine and packs, be qualified products.
Compared with prior art, the invention has the beneficial effects as follows:
By composition of raw materials of the present invention and prepared exothermic mixture heating effect, the high insulating effect of method, meet the feeding requirement of foundry goods, for the qualified of casting quality provides safeguard.
The specific embodiment
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, below in conjunction with specific embodiment, the present invention is further described, apparently, embodiment in the following describes is only part embodiment of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these embodiment other embodiment.
Embodiment 1:
Produce modification fine coal class, the flyash after calcination is first placed in to 20% sulfuric acid, stir 20 hours, leach, be then placed in 16% sodium hydroxide solution, stir 20 hours, then the flyash leaching from soda acid immersion liquid, with deionized water rinsing, to neutral, last filtration drying obtains after processing;
Choose by weight 25 aluminium powder, 5 parts of magnesium powder, 3 parts of Fluorspar Powders, 3 parts of carborundum powders, 5 parts of brown iron oxides, 3 parts of silicon calcium powders, 12 parts of aluminium slags, 8 parts of modified coal ash, 6 parts of sodium nitrate, 6 parts of prodans mixing, be transported in planet kolleroang and stir 100 minutes, stir into compound, then sending into conveyer delivers in the spherical mould in packing machine and carries out high-pressure molding, the spheroid exothermic mixture of moulding is through forcing press ejection die, finally send into conveyer and be transported to packing machine and pack, be qualified products.
Embodiment 2:
Produce modification fine coal class, the flyash after calcination is first placed in to 25% sulfuric acid, stir 22 hours, leach, be then placed in 24% sodium hydroxide solution, stir 22 hours, then the flyash leaching from soda acid immersion liquid, with deionized water rinsing, to neutral, last filtration drying obtains after processing;
Choose by weight 35 aluminium powder, 15 parts of magnesium powder, 7 parts of Fluorspar Powders, 7 parts of carborundum powders, 10 parts of brown iron oxides, 7 parts of silicon calcium powders, 16 parts of aluminium slags, 12 parts of modified coal ash, 9 parts of sodium nitrate, 9 parts of prodans mixing, be transported in planet kolleroang and stir 120 minutes, stir into compound, then sending into conveyer delivers in the spherical mould in packing machine and carries out high-pressure molding, the spheroid exothermic mixture of moulding is through forcing press ejection die, finally send into conveyer and be transported to packing machine and pack, be qualified products.
Embodiment 3:
Produce modification fine coal class, the flyash after calcination is first placed in to 23% sulfuric acid, stir 21 hours, leach, be then placed in 20% sodium hydroxide solution, stir 21 hours, then the flyash leaching from soda acid immersion liquid, with deionized water rinsing, to neutral, last filtration drying obtains after processing;
Choose by weight 30 parts of aluminium powders, 10 parts of magnesium powder, 5 parts of Fluorspar Powders, 5 parts of carborundum powders, 7 parts of brown iron oxides, 5 parts of silicon calcium powders, 14 parts of aluminium slags, 10 parts of modified coal ash, 7 parts of sodium nitrate, 7 parts of prodans mixing, be transported in planet kolleroang and stir 110 minutes, stir into compound, then sending into conveyer delivers in the spherical mould in packing machine and carries out high-pressure molding, the spheroid exothermic mixture of moulding is through forcing press ejection die, finally send into conveyer and be transported to packing machine and pack, be qualified products.
The above is only preferably several embodiments of the present invention; it should be pointed out that for those skilled in the art, do not departing under the prerequisite of the technology of the present invention principle; can also make some improvement, these improvement also should be considered as protection scope of the present invention.

Claims (3)

1. a NEW TYPE OF COMPOSITE riser compound, is characterized in that: this NEW TYPE OF COMPOSITE riser compound is comprised of the raw material components of following parts by weight:
Aluminium powder 25~35 magnesium powder 5~15
Fluorspar Powder 3~7 carborundum powders 3~7
Brown iron oxide 5~10 silicon calcium powders 3~7
Aluminium slag 12~16 modified coal ash 8~12
Sodium nitrate 6~9 prodans 6~9;
Described modified coal ash, be that the flyash after calcination is successively placed in to 20~25% sulfuric acid, 16~24% sodium hydroxide solutions successively, stir the flyash then leaching 20~22 hours from soda acid immersion liquid, with deionized water rinsing, to neutral, last filtration drying obtains after processing.
2. NEW TYPE OF COMPOSITE riser compound according to claim 1, is characterized in that: this NEW TYPE OF COMPOSITE riser compound, is comprised of the raw material components of following parts by weight:
Aluminium powder 30 magnesium powder 10
Fluorspar Powder 5 carborundum powders 5
Brown iron oxide 7 silicon calcium powders 5
Aluminium slag 14 modified coal ash 10
Sodium nitrate 7 prodans 7.
3. a preparation method who prepares NEW TYPE OF COMPOSITE riser compound described in claim 1, is characterized in that: the method for this rising head composite heating agent is carried out as follows:
1), produce modification fine coal class, flyash after calcination is first placed in to 20~25% sulfuric acid, stir 20~22 hours, leach, then be placed in 16~24% sodium hydroxide solutions, stir the flyash then leaching 20~22 hours from soda acid immersion liquid, with deionized water rinsing, to neutral, last filtration drying obtains after processing;
2), choose by weight 25~35 aluminium powder, 5~15 parts of magnesium powder, 3~7 parts of Fluorspar Powders, 3~7 parts of carborundum powders, 5~10 parts of brown iron oxides, 3~7 parts of silicon calcium powders, 12~16 parts of aluminium slags, 8~12 parts of modified coal ash, 6~9 parts of sodium nitrate, 6~9 parts of prodans mix, be transported in planet kolleroang and stir 100~120 minutes, stir into compound, then sending into conveyer delivers in the spherical mould in packing machine and carries out high-pressure molding, the spheroid exothermic mixture of moulding is through forcing press ejection die, finally sending into conveyer is transported to packing machine and packs, be qualified products.
CN201410162433.7A 2014-04-22 2014-04-22 A kind of rising head composite heating agent and preparation method thereof Active CN103949593B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104439198A (en) * 2014-11-18 2015-03-25 重庆鑫泉机械有限公司 Riser covering flux
CN105537524A (en) * 2015-12-15 2016-05-04 李玲 Preparation process of cast steel insulated feeder covering agent
CN106966846A (en) * 2017-03-24 2017-07-21 王星河 Composite heating agent for weathering steel
CN108453246A (en) * 2018-05-15 2018-08-28 姜香 A kind of cast steel insulated feeder coverture and preparation method thereof
CN108913895A (en) * 2018-08-06 2018-11-30 邵珠航 A kind of exothermic mixture of metal smelt and preparation method thereof
CN114346220A (en) * 2021-12-17 2022-04-15 郑州煤机格林材料科技有限公司 Riser exothermic agent and method for improving casting yield

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101642799A (en) * 2009-08-19 2010-02-10 西峡县鑫龙保温材料有限公司 Molded cap ball composite heating agent and production process thereof
CN102825224A (en) * 2012-07-31 2012-12-19 马鞍山科润冶金材料有限公司 Composite heat generating agent for weathering steel
JP2013226587A (en) * 2012-04-26 2013-11-07 Shinto Kogyo Kk Exothermic shaped article
CN103551512A (en) * 2013-11-15 2014-02-05 哈尔滨理工大学 Exothermic insulating riser sleeve and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101642799A (en) * 2009-08-19 2010-02-10 西峡县鑫龙保温材料有限公司 Molded cap ball composite heating agent and production process thereof
JP2013226587A (en) * 2012-04-26 2013-11-07 Shinto Kogyo Kk Exothermic shaped article
CN102825224A (en) * 2012-07-31 2012-12-19 马鞍山科润冶金材料有限公司 Composite heat generating agent for weathering steel
CN103551512A (en) * 2013-11-15 2014-02-05 哈尔滨理工大学 Exothermic insulating riser sleeve and preparation method thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104439198A (en) * 2014-11-18 2015-03-25 重庆鑫泉机械有限公司 Riser covering flux
CN105537524A (en) * 2015-12-15 2016-05-04 李玲 Preparation process of cast steel insulated feeder covering agent
CN106966846A (en) * 2017-03-24 2017-07-21 王星河 Composite heating agent for weathering steel
CN108453246A (en) * 2018-05-15 2018-08-28 姜香 A kind of cast steel insulated feeder coverture and preparation method thereof
CN108913895A (en) * 2018-08-06 2018-11-30 邵珠航 A kind of exothermic mixture of metal smelt and preparation method thereof
CN114346220A (en) * 2021-12-17 2022-04-15 郑州煤机格林材料科技有限公司 Riser exothermic agent and method for improving casting yield

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