CN105325303A - Electric pulse controller for milking machine and control method - Google Patents
Electric pulse controller for milking machine and control method Download PDFInfo
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- CN105325303A CN105325303A CN201510908962.1A CN201510908962A CN105325303A CN 105325303 A CN105325303 A CN 105325303A CN 201510908962 A CN201510908962 A CN 201510908962A CN 105325303 A CN105325303 A CN 105325303A
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- module
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- milking
- electric pulsator
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01J—MANUFACTURE OF DAIRY PRODUCTS
- A01J5/00—Milking machines or devices
- A01J5/007—Monitoring milking processes; Control or regulation of milking machines
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01J—MANUFACTURE OF DAIRY PRODUCTS
- A01J5/00—Milking machines or devices
- A01J5/013—On-site detection of mastitis in milk
- A01J5/0133—On-site detection of mastitis in milk by using electricity, e.g. conductivity or capacitance
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- Life Sciences & Earth Sciences (AREA)
- Animal Husbandry (AREA)
- Environmental Sciences (AREA)
- Control Of Washing Machine And Dryer (AREA)
Abstract
The invention discloses an electric pulse controller for a milking machine and a control method. The electric pulse controller and the control method are designed for the field of milking devices. The controller has functions of detecting recessive mastitis, setting pulse ratio and pulse frequency parameters, and being convenient to operate, rapid to check, capable of being observed in real time and capable of being in communication with an upper computer. A milking device can be automatically powered off, and safety of human and livestock is ensured. Production efficiency can be improved, labor intensity of workers is lowered, and great effects on improving quality of raw milk, breast health of dairy cows and safety of milk products are achieved. The requirements of different types of milking devices for health detection of dairy cows can be met, and important realistic significance in improving the quality and level of milking devices in China is achieved.
Description
Technical field:
The present invention relates to milking equipment field, a kind of electric pulsator controller for milking machine of design, there is recessive mastitis detection, pulsation ratio and ripple frequency capable setting parameter, Real Time Observation, easy to operate function.The raising quality of raw material milk, the udder health of milk cow and dairy produce are played an important role safely.
Background technology:
Along with the development of science and technology, China's overwhelming majority dairy farm adopts the mode of machine milking, in order to ensure raw material milk quality, improve labor productivity and reduce the labour intensity of milker, current dairy cow farm and raiser generally employ milking machine and milk.Milking machine imitates physiology action when calf sucks, and produces negative pressure by vavuum pump, and vacuum breaker controls the vacuum of milking system, and pulsator produces beat of milking.In sum, design have automatically detect recessive mastitis, pulsation than with ripple frequency Parameter adjustable, fast check, Real Time Observation, the electric pulsator controller that communicates with host computer, guarantee the health of milk cow, can enhance productivity, alleviate labor strength, have important realistic meaning to the quality and level improving China's milking equipment.
Summary of the invention:
In view of above analysis, the object of this invention is to provide a kind of electric pulsator controller for milking machine and control method.
The electric pulsator controller that the present invention provides for dissimilar milking equipment, effectively can meet the demand that dissimilar milking equipment detects milk cow health.
The present invention can set 6 groups of different ripple frequencies and pulsation ratio.
The present invention, in milking operation, can carry out recessive mastitis detection, prevents the mistake of milk cow from squeezing phenomenon and occurs.
The present invention, in milking operation, can show milking parameter in real time.
The present invention, after having milked, disconnects milking equipment power supply automatically, ensures person poultry safety.
The present invention relates to its technical scheme taked as follows:
The control system of a kind of electric pulsator controller for milking machine that the present invention relates to as shown in Figure 1.Comprise: controller (1), collect newborn tank (2), recessive mastitis sensor (3), host computer (4), power supply (5), electric pulsator (6), milk pipe-line system (7), power control (8).
Wherein said controller (1) connects host computer (4), electric pulsator (6), power control (8); Collect newborn tank (2) and connect recessive mastitis sensor (3); Recessive mastitis sensor (3), host computer (4), power supply (5) connection control device (1); Electricity pulsator (6) connects milk pipe-line system (7).
A kind of electric pulsator controller structured flowchart for milking machine that the present invention relates to as shown in Figure 2.Comprise: power reset module (101), A/D modular converter (102), LCD display module (103), LED module (104), alarm module (105), CPU module (106), power module (107), Keysheet module (108), driver plate module (109), serial communication modular (110), ethernet communication module (111), driver module (112), energy supply control module (113) form.
Further, power reset module (101), A/D modular converter (102), power module (107), Keysheet module (108), driver plate module (109), serial communication modular (110), ethernet communication module (111) connect CPU module (106), and CPU module (106) connects LCD display module (103), LED module (104), alarm module (105), serial communication modular (110), ethernet communication module (111), driver module (112), energy supply control module (113).
The main program flow of a kind of electric pulsator controller for milking machine that the present invention relates to as shown in Figure 3, sets by driver plate module (109) when ripple frequency parameter of pulsing; Select to start to milk by Keysheet module (108); Recessive mastitis is detected by recessive mastitis sensor (3); If the electrical conductivity of milk is greater than setting value, then milk cow suffers from recessive mastitis, stops milking, automatic cutting controller (1) power supply; If the electrical conductivity of milk is less than setting value, then milk cow health is without recessive mastitis, judge whether to receive electric pulsator (6) stop signal, if receive electric pulsator (6) stop signal, then to milk end, if do not receive electric pulsator (6) stop signal, then work on.
Accompanying drawing illustrates:
The control system of a kind of electric pulsator controller for milking machine that Fig. 1 designs for the present invention.
A kind of electric pulsator controller structured flowchart for milking machine that Fig. 2 designs for the present invention.
The main program flow chart of a kind of electric pulsator controller for milking machine that Fig. 3 designs for the present invention.
Embodiment:
In order to more clearly describe technical scheme of the present invention, below in conjunction with the drawings and specific embodiments, the present invention will be described in detail.
As shown in Figure 1, a kind of control system of the electric pulsator controller for milking machine comprises: controller (1), collect newborn tank (2), recessive mastitis sensor (3), host computer (4), power supply (5), electric pulsator (6), milk pipe-line system (7), power control (8).
Further, controller (1) connects host computer (4), electric pulsator (6), power control (8); Collect newborn tank (2) and connect recessive mastitis sensor (3); Recessive mastitis sensor (3), host computer (4), power supply (5) connection control device (1); Electricity pulsator (6) connects milk pipe-line system (7).
Further, controller (1) receives recessive mastitis signal, controls the open and close of electric pulsator (6), controls the closedown of power control (8), carries out information data exchange with host computer (4); Collect newborn tank (2) storing milk; Recessive mastitis sensor (3) detects the electrical conductivity of milk; Power supply (5) provides controller (1) required voltage; Electricity pulsator (6) produces ripple frequency of milking; Milk pipe-line system (7) transmission milk; Power control (8) controls the cut out of power supply (5).
As shown in Figure 2, a kind of electric pulsator controller structure for milking machine comprises: power reset module (101), A/D modular converter (102), LCD display module (103), LED module (104), alarm module (105), CPU module (106), power module (107), Keysheet module (108), driver plate module (109), serial communication modular (110), ethernet communication module (111), driver module (112) and energy supply control module (113).
Further, power reset module (101), A/D modular converter (102), power module (107), Keysheet module (108), driver plate module (109), serial communication modular (110), ethernet communication module (111) connect CPU module (106), and CPU module (106) connects LCD display module (103), LED module (104), alarm module (105), serial communication modular (110), ethernet communication module (111), driver module (112), energy supply control module (113).
Further, power reset module (101) is made up of MAX811; A/D modular converter (102) adopts 10,8 tunnel successively comparison A/D converter; LCD display module (103) is made up of LCM12864ZK; LED module (104) is made up of 4 LED lights; Alarm module (105) is made up of SN75452B integrated power driving chip; CPU module (106) is made up of S3C2440; Power module (107) is made up of LM2575, SPX1117M3-3.3 and SPX1117M3-1.8; Driver plate module (109) is made up of toggle switch; Serial communication modular (110) is made up of RS485 and RS232; Ethernet communication module (111) is made up of RTL8019AS; Driver module (112) is made up of TLP521-4 optocoupler and ULN2004 integrated triode; Energy supply control module (113) is made up of TIP122 triode and JQX-13F relay.
Further, power reset module (101) realizes Power Supply Monitoring and the reset function of controller (1); LCD display module (103) adopts two kinds of mode of operations: DE pattern and SYNC pattern; Alarm module (105) alarm recessive mastitis exceeds standard; CPU module (106) is main control chip; Voltage transitions is CPU module (106) operating voltage DC3.3V and DC1.8V by power module (107); Driver plate module (109) setting ripple frequency and pulsation ratio; Serial communication modular (110) receives host computer (4) instruction; Ethernet communication module (111) carries out system extension; Driver module (112) drives electric pulsator (6); Energy supply control module (113) when alarm module (105) alarm, automatic cutting controller (1) power supply.
As shown in Figure 3, a kind of control method of the electric pulsator controller for milking machine comprises: set by driver plate module (109) when ripple frequency parameter of pulsing; Select to start to milk by Keysheet module (108); Recessive mastitis is detected by recessive mastitis sensor (3); If the electrical conductivity of milk is greater than setting value, then milk cow suffers from recessive mastitis, stops milking, automatic cutting controller (1) power supply; If the electrical conductivity of milk is less than setting value, then milk cow health is without recessive mastitis, judge whether to receive electric pulsator (6) stop signal, if receive electric pulsator (6) stop signal, then to milk end, if do not receive electric pulsator (6) stop signal, then work on.
Further, controller (1) can realize 24 cow heads and to milk control; 6 groups of pulsation ratios, 6 groups of ripple frequencies are set by driver plate module (109); Recessive mastitis detection can be carried out; LED module (104) Circulating fibrocytes ripple frequency can be controlled; LCD display module (103) display ripple frequency and pulsation ratio can be controlled.
Further, controller (1) arranges two groups of toggle switch by driver plate module (109), one group of toggle switch sets 6 groups of pulsation dutycycles, comprise: fore udder 50/50, rear udder attachment 60/40, fore udder 55/45, rear udder attachment 60/40, fore udder 50/50, rear udder attachment 50/50, fore udder 60/40, rear udder attachment 60/40, fore udder 65/35, rear udder attachment 65/35, thousand breast 70/30, rear udder attachment 70/30; Another group toggle switch setting ripple frequency, comprising: 55Hz, 60Hz, 90Hz, 120Hz, 150Hz, 180Hz.
Further, electric pulsator controller main program flow step is as follows:
1) parameter is compared by driver plate module (109) setting ripple frequency and pulsation;
2) select to start to milk by Keysheet module (108);
3) electric pulsator (6) work;
4) recessive mastitis is detected by recessive mastitis sensor (3);
5) judge whether the electrical conductivity of milk reaches setting value, if be less than setting value, then milk cow health is without recessive mastitis, judge whether to receive electric pulsator (6) stop signal, if do not receive electric pulsator (6) stop signal, then work on, if receive electric pulsator (6) stop signal, then to milk the power supply of end, automatic cutting controller (1); If the electrical conductivity of milk is greater than setting value, then milk cow suffers from recessive mastitis, end of milking.
Claims (7)
1., for an electric pulsator controller for milking machine, it is characterized in that described controller (1) connects host computer (4), electric pulsator (6), power control (8); Collect newborn tank (2) and connect recessive mastitis sensor (3); Recessive mastitis sensor (3), host computer (4), power supply (5) connection control device (1); Electricity pulsator (6) connects milk pipe-line system (7).
2. a kind of electric pulsator controller for milking machine according to claim 1, it is characterized in that described controller (1) is by power reset module (101), A/D modular converter (102), LCD display module (103), LED module (104), alarm module (105), CPU module (106), power module (107), Keysheet module (108), driver plate module (109), serial communication modular (110), ethernet communication module (111), driver module (112), energy supply control module (113) forms, power reset module (101), A/D modular converter (102), power module (107), Keysheet module (108), driver plate module (109), serial communication modular (110), ethernet communication module (111) connect CPU module (106), and CPU module (106) connects LCD display module (103), LED module (104), alarm module (105), serial communication modular (110), ethernet communication module (111), driver module (112), energy supply control module (113).
3. a kind of electric pulsator controller for milking machine according to claim 1, is characterized in that described power reset module (101) is made up of MAX811; A/D modular converter (102) adopts 10,8 tunnel successively comparison A/D converter; LCD display module (103) is made up of LCM12864ZK; LED module (104) is made up of 4 LED lights; Alarm module (105) is made up of SN75452B integrated power driving chip; CPU module (106) is made up of S3C2440; Power module (107) is made up of LM2575, SPX1117M3-3.3 and SPX1117M3-1.8; Driver plate module (109) is made up of toggle switch; Serial communication modular (110) is made up of RS485 and RS232; Ethernet communication module (111) is made up of RTL8019AS; Driver module (112) is made up of TLP521-4 optocoupler and ULN2004 integrated triode; Energy supply control module (113) is made up of TIP122 triode and JQX-13F relay.
4. a kind of electric pulsator controller for milking machine according to claim 1, is characterized in that described power reset module (101) realizes Power Supply Monitoring and the reset function of controller (1); LCD display module (103) adopts two kinds of mode of operations: DE pattern and SYNC pattern; Alarm module (105) alarm recessive mastitis exceeds standard; CPU module (106) is main control chip; Voltage transitions is operating voltage DC3.3V and the DC1.8V of CPU module (106) by power module (107); Driver plate module (109) setting ripple frequency and pulsation ratio; Serial communication modular (110) receives host computer (4) instruction; Ethernet communication module (111) carries out system extension; Driver module (112) drives electric pulsator (6); Energy supply control module (113) when alarm module (105) alarm, automatic cutting controller (1) power supply.
5. adopt the control method of a kind of electric pulsator controller for milking machine as claimed in claim 1, it is characterized in that controller (1) can realize 24 cow heads and to milk control; 6 groups of pulsation ratios, 6 groups of ripple frequencies are set by driver plate module (109); Recessive mastitis detection can be carried out; LED module (104) Circulating fibrocytes ripple frequency can be controlled; LCD display module (103) display ripple frequency and pulsation ratio can be controlled.
6. the control method of a kind of electric pulsator controller for milking machine according to claim 5, is characterized in that controller (1) is by driver plate module (109) setting pulsation ratio and ripple frequency parameter; Select to start to milk by Keysheet module (108); Recessive mastitis is detected by recessive mastitis sensor (3); If recessive mastitis signal is greater than setting value, then stop milking, automatic cutting controller (1) power supply; If recessive mastitis signal is less than setting value, then judge whether to receive electric pulsator (6) stop signal, if receive electric pulsator (6) stop signal, then end of milking, if do not receive electric pulsator (6) stop signal, then work on.
7. the control method of a kind of electric pulsator controller for milking machine according to claim 5, it is characterized in that described controller (1) arranges two groups of toggle switch by driver plate module (109), one group of toggle switch sets 6 groups of pulsation dutycycles, comprise: fore udder 50/50, rear udder attachment 60/40, fore udder 55/45, rear udder attachment 60/40, fore udder 50/50, rear udder attachment 50/50, fore udder 60/40, rear udder attachment 60/40, fore udder 65/35, rear udder attachment 65/35, thousand breast 70/30, rear udder attachment 70/30; Another group toggle switch setting ripple frequency, comprising: 55Hz, 60Hz, 90Hz, 120Hz, 150Hz, 180Hz.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510908962.1A CN105325303A (en) | 2015-12-10 | 2015-12-10 | Electric pulse controller for milking machine and control method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510908962.1A CN105325303A (en) | 2015-12-10 | 2015-12-10 | Electric pulse controller for milking machine and control method |
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| CN105325303A true CN105325303A (en) | 2016-02-17 |
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| CN201510908962.1A Pending CN105325303A (en) | 2015-12-10 | 2015-12-10 | Electric pulse controller for milking machine and control method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106614003A (en) * | 2016-09-22 | 2017-05-10 | 天津和利惠牧科技有限公司 | Milking controller and control method thereof |
| CN108112480A (en) * | 2018-01-10 | 2018-06-05 | 山东成城物联网科技股份有限公司 | Milking controller |
| RU220335U1 (en) * | 2023-06-26 | 2023-09-07 | ОБЩЕСТВО С ОГРАНИЧЕННОЙ ОТВЕТСТВЕННОСТЬЮ "Промтехника" | CONTROL DEVICE FOR ROTOR-TYPE MILKING INSTALLATION |
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| CN102576008A (en) * | 2009-06-09 | 2012-07-11 | 塔图大学 | Method for the detection of mastitis and milk quality, and mastitis sensor |
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Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102576008A (en) * | 2009-06-09 | 2012-07-11 | 塔图大学 | Method for the detection of mastitis and milk quality, and mastitis sensor |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106614003A (en) * | 2016-09-22 | 2017-05-10 | 天津和利惠牧科技有限公司 | Milking controller and control method thereof |
| CN106614003B (en) * | 2016-09-22 | 2020-04-14 | 天津和利惠牧科技有限公司 | Milking controller and control method thereof |
| CN108112480A (en) * | 2018-01-10 | 2018-06-05 | 山东成城物联网科技股份有限公司 | Milking controller |
| RU220335U1 (en) * | 2023-06-26 | 2023-09-07 | ОБЩЕСТВО С ОГРАНИЧЕННОЙ ОТВЕТСТВЕННОСТЬЮ "Промтехника" | CONTROL DEVICE FOR ROTOR-TYPE MILKING INSTALLATION |
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Application publication date: 20160217 |