CN105323017B - Communication abnormality detection device, communication abnormality detection method and recording medium - Google Patents

Communication abnormality detection device, communication abnormality detection method and recording medium Download PDF

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Publication number
CN105323017B
CN105323017B CN201510373079.7A CN201510373079A CN105323017B CN 105323017 B CN105323017 B CN 105323017B CN 201510373079 A CN201510373079 A CN 201510373079A CN 105323017 B CN105323017 B CN 105323017B
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communication
voltage
master device
communication voltage
detected
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CN105323017A (en
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久木田大辅
福田真
森正和
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Seibu Electric and Machinery Co Ltd
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Seibu Electric and Machinery Co Ltd
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Abstract

A kind of communication abnormality detection device etc. is provided, even if such as PROFIBUS communications can automatically be detected the exception of the communication line if not making the preparation of observation communication line always like that in standard specification.The test section (31) of communication abnormality detection device (7) observes master device (3) and the communication voltage from the communication line between device (51) always.Notification unit (33) is when communication voltage is less than setting value, and other than notifying the alarm, ID of the identification as the slave device of communication object is informed about to master device (3).Master device (3) shows maintenance warning that is abnormal and showing privileged site in display unit (15), and the display unit (23) of the slave device (5) determined by ID is made to be shown, to show maintenance advance notice.Even such as PROFIBUS is communicated as a result, maintenance can be also improved.

Description

Communication abnormality detection device, communication abnormality detection method and recording medium
Technical field
The present invention relates to communication abnormality detection device, communication abnormality detection method and programs, more particularly, to in master The communication abnormality detection device etc. that device and multiple exceptions from the communication carried out between device are detected.
Background technology
In recent years, in order to control multiple electronic valve actuators (hereinafter referred to as " VA ".), it is communicated for example, by using PROFIBUS System.In PROFIBUS communications, master device is connected in series with multiple VA and is communicated.In PROFIBUS communications, standard The preparation for observing communication line always is not made in specification.The case where being communicated come with VA groups using such PROFIBUS Under, dedicated analyzer and/or communication analysis device are regularly connected to monitor communication line.
Following content is described in patent document 1:In the system for being controlled valve etc., parameter next life is collected At statistical model, to realize quality prediction and/or fault detect.
Existing technical literature
Patent document
1 Japanese Unexamined Patent Publication 2013-084251 bulletins of patent document
Invention content
Problems to be solved by the invention
But in the technology of patent document 1, to by communicating the parameter being collected into, each dress is evaluated using statistical model The action set carries out quality prediction and/or fault detect.Communication line becomes the basis of the communication of each device, not directly to communication The exception of line is detected.
Such as in PROFIBUS communications, communication voltage is because of the increase of routing resistance and/or respectively from the contact resistance of device Increase and decay.If in a part, routing resistance and/or contact resistance increase, even on the upstream side than the position The slave device of (master device side) can be communicated with communication voltage appropriate, be present in than the position downstream (master device Opposite side) slave device be also likely to become the communication voltage after decaying, and become not communicated.Utilizing master device When detecting such failure, in general, being judged as the failure of master device, live undertaker ties up by object of whole device Shield, becomes huge burden.
Thus, the purpose of the present invention is to provide following communication abnormality detection devices etc., even if as such as PROFIBUS is logical Letter does not make the preparation for observing communication line always like that in standard specification, also can automatically to the communication line it is abnormal into Row detection.
The means used to solve the problem
1st viewpoint of the present application is a kind of communication system, is communicated between device with multiple in master device, tool The standby communication abnormality detection device to being detected in master device and multiple exceptions from the communication carried out between device, it is described logical Letter abnormal detector has:Detection unit, to the communication voltage between the master device and at least one said slave device It is detected;And notification unit, it is smaller or expect that the communication voltage can become than setting voltage in the communication voltage Than the setting voltage hour, to the master device notification alert information.
2nd viewpoint of the present application be in the communication system of the 1st viewpoint, it is the multiple to include from device:One or Multiple 1st times of person is connect by communication line with the master device from device;With the 2nd time from device, via the described 1st It is secondary to be communicated from device with the master device;The detection unit, by reading the master device with described 1st time from dress The voltage value of rising or the decline of the rectangular wave in communication line between setting, to detect the communication voltage.
3rd viewpoint of the present application is the detection unit, to being used in the communication system of the 1st or the 2nd viewpoint Identify that the identification information as the slave device of communication object is monitored that the notification unit is being examined together with the communication voltage The communication voltage is measured to be the setting voltage or less or expect that the communication voltage can become than the setting voltage Hour, other than the warning message, the identification letter of the communication object for determining the communication is informed about to the master device Breath, the master device have communication unit, and the communication unit is by communicating the slave dress to being determined by the identification information It sets and has been notified of warning message, said slave device has display unit, and the display unit has been notified of the police being notified When accusing information, display has been notified of the warning message.
4th viewpoint of the present application is the notification unit in the communication system of the 1st to the 3rd any viewpoint, right The communication voltage detected in the past and the communication voltage detected thereafter are compared, to judge whether the decaying of communication voltage is located The master device notification alert is believed when the decaying of communication voltage is more than 1 setting range in the 1st setting range Breath, and/or judge whether be in the 2nd setting range with the adjacent communication voltage difference from device, it is super in communication voltage difference When crossing 2 setting range, to the master device notification alert information.
5th viewpoint of the present application is a kind of communication abnormality detection method, in master device and multiple between device The exception of the communication of progress is detected, including:Detecting step, between the master device and at least one said slave device Communication voltage is detected;And notifying process, it is smaller or expect the communication voltage than setting voltage in the communication voltage It can become than the setting voltage hour, to the master device notification alert information.
6th viewpoint of the present application is a kind of program, for making computer be used as lower unit functions:Detection is single Member is detected master device and at least one communication voltage from the communication between device;And notification unit, described Communication voltage is smaller than setting voltage or expects that the communication voltage can become than the setting voltage hour, to the master Device notification alert information.
In addition it is also possible to which the present application is interpreted as steadily to record the computer-readable of the program of the 6th viewpoint Recording medium.
In addition, setting voltage, the 1st setting range, the 2nd setting range are stored in communication abnormality detection device and are had Standby storage unit.
Invention effect
According to each viewpoint of the present application, in PROFIBUS communication systems etc., communication abnormality detection device is added, is led to Letter abnormal detector is detected to master device and from the communication voltage in the communication line between device and declines to it always Judged, though do not made in standard specification as a result, always observation communication line preparation if can always to master device with It is detected and/or predicts from the generation of the decline failure of the communication voltage in the communication line between device.
In turn, according to the 2nd viewpoint, in slave device (the 1st time from device) and the main dress of a such as serial communication part like that Set directly (that is, not via others from device) connection communicated and it is other from device (the 2nd time from device) via the 1 time from the case that device is communicated, by always to master device and the 1st communication voltage from the communication line between device It is detected, the detection/prediction for the generation of communication voltage declined extremely can be carried out as communication system entirety.
In turn, according to the 3rd viewpoint, the slave device of the generation by determining the decline failure for detecting/predicting communication voltage, The increased position for generating routing resistance and/or contact resistance can be readily determined.In turn, the knowledge for determining communication object Other information is to be used in the information of communication, it may be said that is the information in imaginary space.Thus, by the way that display respectively is being arranged from device Portion shows in the slave device communicated in the decline for detecting communication voltage and produces abnormal situation, live as a result, Undertaker can be readily determined trouble location in the fault in-situ as real space.
In turn, according to the 4th viewpoint, using by detecting constantly to be detected this point to communication voltage always with The communication voltage detected in the past is compared, or utilization is poor with the adjacent communication voltage from device, so as to high-precision The reduction of degree ground prediction communication voltage.Thereby, it is possible to realize that prepared maintenance, inhibition do not expect by formulating maintenance project Failure generation.Herein, certain from device it is adjacent from device be with the device from device direct communication, should from device via This is adjacent to be communicated from device with master device or this adjacent is led to via this from device and master device from device Letter.
Description of the drawings
Fig. 1 is the block diagram of an example of the structure of the communication system for the embodiment for showing the present application.
Fig. 2 is the flow chart of an example of the action for the communication system 1 for showing Fig. 1.
Fig. 3 is the chart for showing the communication voltage detected by the test section 31 of Fig. 1, and (a) is to indicate normal situation Figure, (b) is the figure for indicating to produce abnormal situation.
Fig. 4 be show with the adjacent communication voltage difference between device square an example chart.
Fig. 5 is to show in communication abnormality detection device 7, the rising of the rectangular wave of monitoring communication voltage and read voltage value The case where voltage value an example figure.
Reference sign
1 communication system, 3 master devices, 5 from device, 7 communication abnormality detection devices, 11 communication units, 13 monitoring units, 15 display units, 21 communication units, 23 display units, 25 control units, 31 test sections, 33 notification units, 35 storage parts
Specific implementation mode
Hereinafter, with reference to attached drawing, the embodiment of the present application is described.In addition, the embodiment of the present application It is not limited to the following embodiments.
Embodiment
Fig. 1 is the block diagram of an example of the composition of the communication system for the embodiment for showing the present application.Communication system 1 has It is standby:It is master device 3 (an example of " master device " of the application claim), multiple from device 51..., 5N(the application claim An example of " from device ") (N is 2 or more natural number.Hereinafter, omitting subscript sometimes.) and (this of communication abnormality detection device 7 Apply for an example of " the communication abnormality detection device " of claim).
In Fig. 1, master device 3 and from device 5 be carry out PROFIBUS communications device, be carry out serial communication dress It sets.Master device 3 with from device 51Directly (that is, not via others from device) is communicated (from device 51It is that the application right is wanted An example of " the 1st time from device " asked, other is an example of the application claim " the 2nd time from device " from device 5.). From device 51With master device 3 and from device 52Carry out direct communication.From device 5i(i is 2 or more and N-1 natural numbers below) With from device 5i-1And 5i+1It is communicated.From device 5NWith from device 5N-1It is communicated.From device 51It is adjacent from device be from Device 52.From device 5iIt is adjacent from device be from device 5i-1And 5i+1.From device 5NIt is adjacent from device be from device 5N-1
Master device 3 has communication unit 11, monitoring unit 13 and display unit 15.Have communication unit 21, display unit from device 5 23 and control unit 25.Communication abnormality detection device 7 has test section 31, notification unit 33 and storage part 35.
The communication unit 11 of master device 3 is communicated between the communication unit 21 from device 5, and control is respectively from the dynamic of device 5 Make.Number (ID) for identification is had been assigned respectively from device 5.Master device 3 carries out between the slave device 5 determined by ID Communication.In communication, include the information containing ID to determine communication object.Therefore, test section 31 is by examining ID It surveys, is capable of detecting when the slave device as communication object.
It is electronic valve actuator (VA) from device 5, control unit 25 carries out valve control according to the instruction for carrying out autonomous devices 3 Deng.
The test section 31 of communication abnormality detection device 7 master device 3 and with master device 3 carry out direct communication slave device 51 Between communication line on detect communication voltage.The voltage that test section 31 passes through rising or the decline of the rectangular wave in reading communication Value detects communication voltage (with reference to Fig. 5).Test section 31 by detect together communication in slave device 5 ID, to be determined as The slave device 5 of communication object.
35 storage setting value of storage part (an example of " the setting voltage " of the application claim).It is logical if PROFIBUS Letter, then carry out the communication under DC5V, setting value is for example set to 2.5V.In the communication voltage detected than setting value hour, lead to Know that portion 33 notifies the decline for producing communication voltage to master device 3.At this point, notification unit 33 will together be notified from the ID of device 5 To master device 3.
In addition, storage part 35 stores the 1st setting range (an example of " the 1st setting range " of the application claim). It is same from device, when the difference of this measured value and previous measured value is square more than 1 setting range, notification unit 33 will Need to carry out important inspection notice to master device 3.At this point, notification unit 33 will together be notified from the ID of device 5 to master device 3.
In addition, storage part 35 stores the 2nd setting range (an example of " the 2nd setting range " of the application claim). The difference of measured value and the adjacent measured value from device square more than 2 setting range when, notification unit 33 will need to carry out important Check notice to master device 3.At this point, notification unit 33 will together be notified from the ID of device 5 to master device 3.
The maintenance that monitoring unit 13 can make display unit 15 show warning message and implement privileged site to live undertaker is warned It accuses, and so that the display of display unit 23 by the ID slave devices 5 determined is produced exception using communication and show maintenance advance notice. Live undertaker will determine the unstable position of communication as reference from the display of the display unit 23 of device 5, lead to its periphery Letter circuit is safeguarded.Thereby, it is possible to improve maintenance.
Fig. 2 is the flow chart of an example of the action for the communication system 1 for showing Fig. 1.The detection of communication abnormality detection device 7 Portion 31 monitors communication voltage (step ST1).At this point, monitoring ID and voltage level.Next, it is determined whether detecting or predicting The exception (step ST2) of communication voltage.As described above, for the exception of communication voltage, for example, notification unit 33 judges that this is surveyed Definite value whether be more than setting value, or judge this measured value and previous measured value difference square whether more than the 1st set model Enclose, or judge this measured value and the adjacent measured value from device difference square whether more than the 2nd setting range, to judge Whether notification alert information.In turn, it is also contemplated that resume, also judge the necessity of replacement.If voltage level is no different Often, then return to step ST1.
It is detected when drop detects under voltage to the output of monitoring unit 13 of master device 3 if voltage level has exception ID and voltage decline warning (alarm) (step ST3).Monitoring unit 13 shows exception in display unit 15, and makes communication unit 11 pairs produce electric voltage exception (step ST4) by the notice of communication unit 21 of the ID slave devices 5 determined.It is generated being informed about In the slave device of electric voltage exception, exception (step ST5) is produced in the display of display unit 23.Live undertaker can be by from device The display of 5 display unit 23 come be readily determined detect it is abnormal from device 5, by by this centered on device 5 to periphery Telecommunication circuit safeguarded, can easily repair voltage and decline abnormal (step ST6).Then, return to step ST1.
Fig. 3 is the chart for showing communication voltage, and (a) indicates normal situation, (b) indicates to produce abnormal situation. In Fig. 3, in horizontal axis, show that the slave device of serial connection, the longitudinal axis are shown using master device and respectively from device successively from master device The communication voltage that arrives of communication check.For communication voltage, when there are the branch line resistance variation of each VA, VA adjacent with downstream side Compare, communication voltage declines sometimes, so other than several exceptions, in principle, communication voltage with via slave device Increase and declines.It is normal at (a), it is integrally 2.5V or more.In the case where producing exception, certain is arrived from device Until be 2.5V or more, but more than should after device just become 2.5V or less.Therefore, it is more likely that becoming not communicating.Its In, it measures and there is unevenness, which is set to consider uneven threshold value, and it is low to become the possibility that can not be communicated completely.Cause This abnormal produces communication voltage exception using communication to producing from device notice.For example, detecting that more are less than In the case of the slave device of setting value, can at least it make highest from dress less than communication voltage value in setting value, detecting Display communication voltage is set to decline.For example, communication voltage value in the slave device with communication voltage value 2.5V the following values can be made It is highest to be shown from device, can also to according to the slave device until voltage value sequence to predetermined number from high to low into Row is notified and is shown.Alternatively, it is also possible to make to be shown from device less than all of setting value.
Fig. 4 be show adjacent communication voltage difference square chart.Horizontal axis indicate from device, the longitudinal axis show with it is adjacent from Square of the communication voltage difference of device.When the 2nd setting range is set as 0.02 or less, the value of the longitudinal axis slave dress bigger than 0.02 It sets 5 and inspects periodically object as next time.In Fig. 4, it can recognize that and such inspect periodically object.Equally, it is regularly surveying The adjacent difference of the measured value obtained in fixed square and/or with the difference of previous measured value square in, be more than substantially by system In the case of specified feasible value (such as 3*3=9<10, therefore in the case of 10 times or more), export warning message.
The example for the case where Fig. 5 shows the rising of the rectangular wave of monitoring communication voltage and reads voltage value.As shown in figure 5, By monitoring the voltage level of the rectangular wave in communicating, communication voltage can be detected.
In addition, the present application is not limited to structure as Fig. 1, can also be such as tree exist like that it is multiple The slave device being directly connected to master device 3, communication abnormality detection device 7 is in master device and is directly connected to multiple between device Communication voltage is detected, it is declined and is detected.

Claims (5)

1. a kind of communication system is communicated with multiple between device in master device,
The communication system has different to the communication being detected in master device and multiple exceptions from the communication carried out between device Normal detection device,
The communication abnormality detection device has:
Detection unit, the communication voltage between the master device and at least one said slave device are detected;With
Notification unit, in the communication voltage than setting voltage hour, to the master device notification alert information,
The notification unit,
The communication voltage detected in the past and the communication voltage detected thereafter are compared, to judge the decaying of communication voltage Whether it is in the 1st setting range, when the decaying of communication voltage is more than 1 setting range, the master device is notified to warn Information is accused, and/or
Judge whether be in the 2nd setting range with the adjacent communication voltage difference from device, is more than the described 2nd in communication voltage difference When setting range, to the master device notification alert information.
2. communication system according to claim 1,
It is the multiple to include from device:One or more the 1st time from device, using communication line with the master device connect It connects;With the 2nd time from device, communicated from device with the master device via described 1st time,
The detection unit, by read the master device and it is described 1st time from the rectangular wave in the communication line between device The voltage value for rising or declining, to be detected to the communication voltage.
3. communication system according to claim 1 or 2,
The detection unit, to for identification as the identification information of the slave device of communication object together with the communication voltage into Row monitoring,
The notification unit is detecting that the communication voltage is the setting voltage or less or expects the communication voltage It can become than the setting voltage hour, other than the warning message, the master device is informed about for determining that this is logical The identification information of the communication object of letter,
The master device has a communication unit, the communication unit by communication, to by the identification information determine from Device has been notified of warning message,
Said slave device has a display unit, the display unit, be notified be notified of the warning message when, display has notified The warning message.
4. a kind of communication abnormality detection method, to being examined in master device and multiple exceptions from the communication carried out between device It surveys, including:
Detecting step, the communication voltage between the master device and at least one said slave device are detected;With
Notifying process, in the communication voltage than setting voltage hour, to the master device notification alert information,
In the notifying process,
The communication voltage detected in the past and the communication voltage detected thereafter are compared, to judge the decaying of communication voltage Whether it is in the 1st setting range, when the decaying of communication voltage is more than 1 setting range, the master device is notified to warn Information is accused, and/or
Judge whether be in the 2nd setting range with the adjacent communication voltage difference from device, is more than the described 2nd in communication voltage difference When setting range, to the master device notification alert information.
5. a kind of recording medium, record has following program, and the program is for making computer be used as lower unit functions:
Detection unit is detected master device and at least one communication voltage from the communication between device;With
Notification unit, in the communication voltage than setting voltage hour, to the master device notification alert information,
The notification unit,
The communication voltage detected in the past and the communication voltage detected thereafter are compared, to judge the decaying of communication voltage Whether it is in the 1st setting range, when the decaying of communication voltage is more than 1 setting range, the master device is notified to warn Information is accused, and/or
Judge whether be in the 2nd setting range with the adjacent communication voltage difference from device, is more than the described 2nd in communication voltage difference When setting range, to the master device notification alert information.
CN201510373079.7A 2014-07-01 2015-06-30 Communication abnormality detection device, communication abnormality detection method and recording medium Active CN105323017B (en)

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CN105323017A (en) 2016-02-10
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