CN105313233B - A kind of crystal ingot cutting tool - Google Patents
A kind of crystal ingot cutting tool Download PDFInfo
- Publication number
- CN105313233B CN105313233B CN201510401580.XA CN201510401580A CN105313233B CN 105313233 B CN105313233 B CN 105313233B CN 201510401580 A CN201510401580 A CN 201510401580A CN 105313233 B CN105313233 B CN 105313233B
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- crystal ingot
- plate
- mounting plate
- cutting tool
- work surface
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- 239000013078 crystal Substances 0.000 title claims abstract description 69
- 238000005520 cutting process Methods 0.000 title claims abstract description 37
- 230000001174 ascending effect Effects 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 230000007547 defect Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000002671 adjuvant Substances 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Landscapes
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
Abstract
The invention discloses a kind of crystal ingot cutting tool, including：Cutter sweep, for cutting to crystal ingot；Workbench, for carrying and positioning crystal ingot；Lowering or hoisting gear, for carrying out ascending, descending operation to workbench；Power set, for providing power to lowering or hoisting gear；It is characterized in that：Described workbench includes base part seat plate（1）With some ordered arrangement for carrying the mounting plate of crystal ingot（3）, bottom seat board（1）It is connected with lowering or hoisting gear, bottom seat board（1）And mounting plate（3）By bottom bracket（2）Connect, mounting plate（3）There is acclivitous work surface（3a）, the end of mounting plate forms the baffle plate vertical with work surface（3b）；Each mounting plate（3）Upper one piece of crystal ingot of carrying respectively.The structure by workbench in cutting tool for the present invention tool, makes the mounting plate of placement crystal ingot be inclined upwardly setting, efficiently utilizes space, improve production capacity and production efficiency, reduce the manufacturing cost of crystal block.
Description
Technical field
The present invention relates to a kind of cutting tool of crystal ingot, belong to manufacture of solar cells technical field.
Background technology
The product head of polycrystalline ingot, tail all have inevitable heavy metal pollution and trap effect Surface combination effect at present
Etc. defect situation；By cutting action, its defect part is weeded out in the fabrication process.At present, conventional cutting equipment is substantially
It is divided into three kinds：1st, band saw cut equipment；2nd, linear cutting equipment；3rd, inner circle cutting.Wherein, more other two kinds of the production capacity of wire cutting is cut
Cut that production capacity is big, inclined-plane is little, easy to operate, become and use more cutting equipment at present.The operational approach of linear cutting equipment is as follows：
By on the required all parallel workbench put of crystal block clipping head, portion, 5 crystal blocks are put in a general discharge on workbench, energy altogether
Place 5 row's patterns, a knife cuts 25 crystal blocks altogether, and crystal block placement location gap between row and row is larger, about 10-
15mm, this has resulted in effective space waste in frock, reduces cutting efficiency, increased to a certain extent and produce into
This.
Content of the invention
The present invention is directed in prior art, and crystal ingot cutting tool is less efficient, the waste of the workbench useful space, produce into
This higher technical problem, provides a kind of crystal ingot cutting tool and its cutting technique, improves the cutting efficiency of crystal ingot.
For this reason, the present invention adopts the following technical scheme that：
A kind of crystal ingot cutting tool, including：
Cutter sweep, for cutting to crystal ingot；
Workbench, for carrying and positioning crystal ingot；
Lowering or hoisting gear, for carrying out ascending, descending operation to workbench；
Power set, for providing power to lowering or hoisting gear；
It is characterized in that：Described workbench includes base part seat plate（1）With some ordered arrangement for carrying crystal ingot
Supporting plate（3）, bottom seat board（1）It is connected with lowering or hoisting gear, bottom seat board（1）And mounting plate（3）By bottom bracket（2）Connect,
Mounting plate（3）There is acclivitous work surface（3a）, the end of mounting plate forms the baffle plate vertical with work surface（3b）；Each
Mounting plate（3）Upper one piece of crystal ingot of carrying respectively.
Further, described mounting plate（3）Work surface（3a）Angle with horizontal direction is 6-15 °.
Further, described mounting plate（3）Work surface（3a）Angle with horizontal direction is 10 °
Further, in described bottom seat board（1）On five row six row mounting plate is distributed with（3）.
Further, in described pop-up（3）Work surface（3a）On be provided with PVC wearing plate.
Further, described PVC wearing plate includes lower wearing plate（4a）With upper wearing plate（4b）, lower wearing plate（4a）In plate
Shape, directly contact work surface（3a）, described crystal ingot is shelved on lower wearing plate（4a）On, upper wearing plate（4b）In strip, it is arranged at
The top of crystal ingot.
The present invention has the advantages that：By the structure of workbench in cutting tool, make the mounting plate of placement crystal ingot
Be inclined upwardly setting, thus having the work area of long length in identical horizontal range, can place more crystal ingot；With
When, because crystal ingot is obliquely installed, under gravity, crystal ingot has falling tendency, and the gap between crystal ingot reduces, and makes the row of crystal ingot
Row are compacter；Efficiently utilize space.Using the crystal ingot cutting tool of the present invention, in identical horizontal range, can be by work
Load onto and place the position of crystal block and be modified to totally 6 discharges by the original totally 5 discharge patterns of putting and put pattern；Production capacity can be increased in same knife
20%, when decreasing cutting, the unnecessary loss of adjuvant, reduces the manufacturing cost of crystal block simultaneously.
Brief description
Fig. 1 is the structural representation of workbench of the present invention；
Fig. 2A -2C is the structural representation of mounting plate of the present invention；
Fig. 3 A-3B is the structural representation of wearing plate under the present invention；
Fig. 4 A-4B is the structural representation of wearing plate in the present invention；
In figure, 1 is bottom seat board, and 2 is bottom bracket, and 3 is mounting plate, and 3a is work surface, and 3b is baffle plate, and 4a is wear-resisting under being
Plate, 4b is upper wearing plate.
Specific embodiment
In order that those skilled in the art are better understood from the present invention program, below in conjunction with the skill to the present invention for the accompanying drawing
Art scheme carries out clear, complete description, and in the present invention, part same as the prior art will be with reference to prior art.
As shown in Fig. 1-4B, the crystal ingot cutting tool of the present invention, including：Cutter sweep, for cutting to crystal ingot；Work
Station, for carrying and positioning crystal ingot；Lowering or hoisting gear, for carrying out ascending, descending operation to workbench；Power set, for liter
Falling unit provides power；Fig. 1 shows the structural representation of workbench, as illustrated, workbench includes base part seat plate 1 and some
The mounting plate 3 for carrying crystal ingot of ordered arrangement, in the present embodiment, is distributed with five row six row mounting plate on bottom seat board 1
3, each mounting plate 3 carries piece of crystal ingot respectively.Bottom seat board 1 is connected with lowering or hoisting gear, and bottom seat board 1 and mounting plate 3 lead to
Cross bottom bracket 2 to connect；It should be noted that Fig. 1 is only the structural representation of workbench of the present invention, do not represent its reality
Size.
Mounting plate 3 has acclivitous work surface 3a, in the present embodiment, the angle β of work surface 3a and horizontal direction
For 10 °, the end of mounting plate forms the baffle plate 3b vertical with work surface, baffle plate 3b can stop the crystal ingot downslide of least significant end and from upper
Supporting plate 3 departs from, as seen in figs. 2a-2c.PVC wearing plate is provided with the work surface 3a of pop-up 3, PVC wearing plate is resistance under including
Nog plate 4a and upper wearing plate 4b, lower wearing plate 4a are plate-shaped, directly contact work surface 3a, and described crystal ingot is shelved on lower wearing plate 4a
On, upper wearing plate 4b is in strip, is arranged at the top of crystal ingot.PVC wearing plate Main Function is to play wear-resisting and anticollision, prevents
Crystal block is contacted with naked cutting tool surface, causes crystal block chipping, hidden splits.
, when using, work process is as follows for the present invention：
（One）, the techniques such as evolution, detection carried out to a polycrystalline ingot make finished product polycrystalline crystal block, marked and need to be cut by detection operation
Abnormal defect area except head, portion；
（Two）, finished product crystal block length divided long and short degree carry out coordinating and be easy to the installation of crystal block, retract.
（Three）, install when note this knife need to amputate be head, tail exception defect part, crystal block need to unify place, be easy to remove
Head, tail exception defect part, and amputate head, tail defect part need separated.
（Four）, on crystal block accommodating tool after need the line of all crystal block heads, tail defect part is corrected it is ensured that steel wire
To wire cutting.
（Five）, zero point, cutting will be set on whole frock place apparatus；Cutting checks after terminating whether crystal block cuts through, crystal block
Whether end face inclined-plane, stria are normal.
（Six）, crystal block without exception after normally toward the next one operation circulation；Through flour milling, chamfering, bonding, section, cleaning, divide
The operations such as choosing, test just can be packaged into finished product.
It is transformed into the inclination at 10 degree of angles by crystal block placement location, and reduce crystal block gap between row and row again；Effectively
The position placing crystal block in frock can be modified to totally 6 discharges by the original totally 5 discharge patterns of putting and put pattern by utilization space；Existing
The raising production capacity 20% of effect, when decreasing cutting, the unnecessary loss of adjuvant, reduces the manufacturing cost of crystal block simultaneously.This enforcement
Example blocks RJ250B runtime verification using line, cuts 25 crystal blocks by former single solution for diverse problems and is promoted to 30 blocks, production capacity lifting 20%.
Obviously, described embodiment is only the section Example of the present invention, rather than whole embodiments.Based on this
Embodiment in invention, the every other reality that those of ordinary skill in the art are obtained under the premise of not making creative work
Apply example, all should belong to the scope of protection of the invention.
Claims (6)
1. a kind of crystal ingot cutting tool, including：
Cutter sweep, for cutting to crystal ingot；
Workbench, for carrying and positioning crystal ingot；
Lowering or hoisting gear, for carrying out ascending, descending operation to workbench；
Power set, for providing power to lowering or hoisting gear；
It is characterized in that：Described workbench includes base part seat plate（1）With some ordered arrangement for carrying the mounting plate of crystal ingot
（3）, bottom seat board（1）It is connected with lowering or hoisting gear, bottom seat board（1）And mounting plate（3）By bottom bracket（2）Connect, pop-up
Plate（3）There is acclivitous work surface（3a）, the end of mounting plate forms the baffle plate vertical with work surface（3b）；Each pop-up
Plate（3）Upper one piece of crystal ingot of carrying respectively.
2. crystal ingot cutting tool according to claim 1 it is characterised in that：Described mounting plate（3）Work surface（3a）With
The angle of horizontal direction is 6-15 °.
3. crystal ingot cutting tool according to claim 2 it is characterised in that：Described mounting plate（3）Work surface（3a）With water
Square to angle be 10 °.
4. crystal ingot cutting tool according to claim 1 it is characterised in that：In described bottom seat board（1）On be distributed with five
Arrange six row mounting plates（3）.
5. crystal ingot cutting tool according to claim 1 it is characterised in that：In described mounting plate（3）Work surface（3a）
On be provided with PVC wearing plate.
6. crystal ingot cutting tool according to claim 5 it is characterised in that：Described PVC wearing plate includes lower wearing plate
（4a）With upper wearing plate（4b）, lower wearing plate（4a）Plate-shaped, directly contact work surface（3a）, described crystal ingot is shelved on down wear-resisting
Plate（4a）On, upper wearing plate（4b）In strip, it is arranged at the top of crystal ingot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510401580.XA CN105313233B (en) | 2015-07-09 | 2015-07-09 | A kind of crystal ingot cutting tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510401580.XA CN105313233B (en) | 2015-07-09 | 2015-07-09 | A kind of crystal ingot cutting tool |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105313233A CN105313233A (en) | 2016-02-10 |
| CN105313233B true CN105313233B (en) | 2017-03-08 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510401580.XA Active CN105313233B (en) | 2015-07-09 | 2015-07-09 | A kind of crystal ingot cutting tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105313233B (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1169910A1 (en) * | 1982-09-20 | 1985-07-30 | Ждановский Филиал Проектно-Конструкторско-Технологического Института "Почвомаш" | Installation for feed of elongated cylindrical articles |
| CN201267956Y (en) * | 2008-06-25 | 2009-07-08 | 周文敏 | Micro-computer controlled multiline cutting machine |
| CN201497366U (en) * | 2009-07-30 | 2010-06-02 | 王洪军 | Medium-frequency heating transverse automatic feeding and discharging mechanism of metal round bar stocks |
| CN101774309A (en) * | 2009-12-28 | 2010-07-14 | 陈跃忠 | Automatic marking device of round bar |
| CN101913210A (en) * | 2010-08-19 | 2010-12-15 | 英利能源（中国）有限公司 | Polycrystalline silicon ingot ripping method |
| CN102581970A (en) * | 2012-03-06 | 2012-07-18 | 英利能源（中国）有限公司 | Adjusting device for crystalline silicon block for solar battery component and cutting method |
| CN102718066A (en) * | 2012-06-27 | 2012-10-10 | 山东开泰工业科技有限公司 | Speed reducer driven automatic steel pipe feeding machine |
| CN103692299A (en) * | 2013-12-24 | 2014-04-02 | 泉州丰源机械有限公司 | Novel centerless grinding device for pole blank |
| CN204070408U (en) * | 2014-09-04 | 2015-01-07 | 贵州李记食品有限公司 | With the oblique workbench of splicing groove |
| CN204135348U (en) * | 2014-10-08 | 2015-02-04 | 盛瑞传动股份有限公司 | A kind of automatic charging device of cylindrical lathe |
-
2015
- 2015-07-09 CN CN201510401580.XA patent/CN105313233B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1169910A1 (en) * | 1982-09-20 | 1985-07-30 | Ждановский Филиал Проектно-Конструкторско-Технологического Института "Почвомаш" | Installation for feed of elongated cylindrical articles |
| CN201267956Y (en) * | 2008-06-25 | 2009-07-08 | 周文敏 | Micro-computer controlled multiline cutting machine |
| CN201497366U (en) * | 2009-07-30 | 2010-06-02 | 王洪军 | Medium-frequency heating transverse automatic feeding and discharging mechanism of metal round bar stocks |
| CN101774309A (en) * | 2009-12-28 | 2010-07-14 | 陈跃忠 | Automatic marking device of round bar |
| CN101913210A (en) * | 2010-08-19 | 2010-12-15 | 英利能源（中国）有限公司 | Polycrystalline silicon ingot ripping method |
| CN102581970A (en) * | 2012-03-06 | 2012-07-18 | 英利能源（中国）有限公司 | Adjusting device for crystalline silicon block for solar battery component and cutting method |
| CN102718066A (en) * | 2012-06-27 | 2012-10-10 | 山东开泰工业科技有限公司 | Speed reducer driven automatic steel pipe feeding machine |
| CN103692299A (en) * | 2013-12-24 | 2014-04-02 | 泉州丰源机械有限公司 | Novel centerless grinding device for pole blank |
| CN204070408U (en) * | 2014-09-04 | 2015-01-07 | 贵州李记食品有限公司 | With the oblique workbench of splicing groove |
| CN204135348U (en) * | 2014-10-08 | 2015-02-04 | 盛瑞传动股份有限公司 | A kind of automatic charging device of cylindrical lathe |
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| Publication number | Publication date |
|---|---|
| CN105313233A (en) | 2016-02-10 |
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| CP01 | Change in the name or title of a patent holder |
Address after: Solar photovoltaic industry park Tianhe Road 213031 north of Jiangsu Province, Changzhou City, No. 2 Patentee after: trina solar Ltd. Address before: Solar photovoltaic industry park Tianhe Road 213031 north of Jiangsu Province, Changzhou City, No. 2 Patentee before: CHANGZHOU TRINA SOLAR ENERGY Co.,Ltd. Address after: Solar photovoltaic industry park Tianhe Road 213031 north of Jiangsu Province, Changzhou City, No. 2 Patentee after: TRINASOLAR Co.,Ltd. Address before: Solar photovoltaic industry park Tianhe Road 213031 north of Jiangsu Province, Changzhou City, No. 2 Patentee before: trina solar Ltd. |
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| CP01 | Change in the name or title of a patent holder |