CN105306632A - Mobile phone shell and shell manufacturing process thereof - Google Patents
Mobile phone shell and shell manufacturing process thereof Download PDFInfo
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- CN105306632A CN105306632A CN201510642656.8A CN201510642656A CN105306632A CN 105306632 A CN105306632 A CN 105306632A CN 201510642656 A CN201510642656 A CN 201510642656A CN 105306632 A CN105306632 A CN 105306632A
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Abstract
The invention provides a shell manufacturing process. The shell comprises an aluminum alloy frame and an aluminum alloy bracket combined with the aluminum alloy frame, the shell manufacturing process sequentially comprises frame manufacturing, bracket manufacturing, welding, T processing, nanometer injection molding, first time CNC processing, second time CNC processing, third time CNC processing, thermal shaping and surface processing steps, and the surface of the aluminum alloy shell of the shell has metal luster. By means of the manner, the shell manufacturing process provided by the invention has the advantages of few manufacturing procedures, short period, raw material saving, higher yield and lower manufacturing cost. The invention further provides a mobile phone shell with metal luster and manufactured by the shell manufacturing process.
Description
Technical field
The present invention relates to shell-machining process field, particularly relate to a kind of shell-machining process with metallic luster.
Background technology
Along with the development of science and technology, portable type electronic product has become a pith of people's life, and thus the containment vessel of electronic product is more and more popular.Existing mobile phone shell adopts metal material to coordinate the treatment process such as anodic oxidation again, can make very exquisite metal appearance effect.
The intermetallic composite coating usually adopted now is that the pure die casting of aluminium alloy or aluminium alloy CNC process, but aluminium alloy compression casting forming technology has compactness pore defect, and outward appearance treatment effect is poor and yields is low.If all adopt CNC processing technology, the problems such as can produce that operation is many, the cycle is long, waste of raw materials is large, rate of finished products is low and manufacturing cost is high.
Summary of the invention
It is few that the technical problem that the present invention mainly solves is to provide a kind of operation, the lower and good shell-machining process of appearance of processing cost, can to solve in prior art that technique process is many, cost is high and the problem of appearance difference.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: provide a kind of shell-machining process, the aluminium alloy post that this housing comprises aluminum alloy outer frame and combines with described aluminum alloy outer frame, described shell-machining process in turn includes the following steps:
Housing is processed: adopt and draw aluminium processes to obtain aluminum alloy outer frame blank, adopts machining process border inside described aluminum alloy outer frame blank to offer some grooves and forms described aluminum alloy outer frame;
Support is processed: adopt extrusion process processing to obtain aluminium alloy post blank, then carries out the die-cut mouth of a river, batch cutting edge of a knife or a sword, epithelium and shaping and obtains described aluminium alloy post;
Welding: described aluminum alloy outer frame is connected for Al-alloy casing blank with described aluminium alloy post by spot welding;
T process: T process is carried out to the surface of Al-alloy casing blank after welding, nano aperture is corroded with acid solution in the metal surface of Al-alloy casing, the loose structure of the shape that grows into coral reef;
Nanometer injection moulding: the Al-alloy casing blank after T process is put into plastic mould injection moulding, Al-alloy casing blank combines and forms plastic rubber bracket to obtain housing;
First time CNC processing: adopt the front of Digit Control Machine Tool to housing to process;
Second time CNC processing: adopt the reverse side of Digit Control Machine Tool to housing to process;
Third time CNC processing: adopt Digit Control Machine Tool to remove the aluminum alloy casing periphery flanging clout of housing, and in process side hole, housing side;
Hot shaping: tool housing being put into heating, carries out shaping to housing, makes housing face degree consistent;
Surface treatment: make the aluminum alloy casing surface of housing have metallic luster.
Wherein, surface treatment comprises: a) sanding and polishing: carry out polishing to the surface of shell obtained after hot shaping; B) sandblasting: carry out blasting treatment to polished surface, makes polished surface have granular sensation and forms certain roughness.
Wherein, the first time anode oxidation process that carries out after being also included in blasting treatment of surface treatment.
Wherein, surface treatment is also included in the high light step after anodic oxidation, adopts diamond height finishing tool that surface of shell is processed Gao Guang.
Wherein, the second time anode oxidation process that carries out after being also included in high light step of surface treatment.
Wherein, to the 4th the CNC processing that housing carries out after surface treatment is also included in second time anode oxidation process, make surface of shell smooth.
Wherein, surface treatment is also included in the radium carving step after the 4th CNC processing, adopts radium carver skill to process conductive bit at surface of shell.
Wherein, the nano aperture diameter range that T process is formed is 20 ~ 50 nanometers.
Wherein, in nanometer injection step, in the mould of plastic mould, temperature is 200 degrees Celsius.
For solving the problems of the technologies described above, another technical scheme that the present invention adopts is: provide a kind of mobile phone shell with metallic luster, utilize above-mentioned shell-machining process to make.
The invention has the beneficial effects as follows: the situation being different from prior art, shell-machining process aluminium section bar provided by the invention is in conjunction with the technique of five metals casting forming, solve because aluminium alloy compression casting forming technology is because of compactness pore defect, realize than the better outward appearance treatment effect of pure die casting and yields, also realize more less than mechanical type processing technology operation, the cycle is shorter, saves material simultaneously, higher rate of finished products, lower manufacturing cost.
Accompanying drawing explanation
Fig. 1 is the flow chart of inventive shell processing technology better embodiment;
Fig. 2 is the schematic diagram of the aluminum alloy outer frame of inventive shell processing technology;
Fig. 3 is the schematic diagram of the aluminium alloy post of inventive shell processing technology;
Fig. 4 is the schematic diagram of the Al-alloy casing of inventive shell processing technology;
Fig. 5 is the schematic diagram of the mobile phone shell that inventive shell processing technology is made.
Embodiment
Below in conjunction with drawings and embodiments, the present invention is described in detail.
Consult Fig. 1 to Fig. 4, the invention provides a kind of shell-machining process, the aluminium alloy post that this housing comprises aluminum alloy outer frame and combines with described aluminum alloy outer frame, this shell-machining process in turn includes the following steps:
101 housing processing: adopt and draw aluminium processes to obtain aluminum alloy outer frame 30 blank, adopt machining process border inside described aluminum alloy outer frame 30 blank to offer some grooves and form described aluminum alloy outer frame 30;
102 support processing: adopt extrusion process processing to obtain aluminium alloy post 50 blank, then carry out the die-cut mouth of a river, batch cutting edge of a knife or a sword, epithelium and shaping and obtain described aluminium alloy post 50;
103 welding: described aluminum alloy outer frame 30 is connected for Al-alloy casing 70 blank with described aluminium alloy post 50 by spot welding;
104T process: carry out T process to the surface of Al-alloy casing 70 blank after welding, nano aperture is corroded with acid solution in the metal surface of Al-alloy casing 70, the loose structure of the shape that grows into coral reef, wherein the pore diameter range of nano aperture is 20 ~ 50nm.
105 nanometer injection mouldings: Al-alloy casing 70 blank after T process is put into plastic mould injection moulding, Al-alloy casing blank combines and forms plastic rubber bracket to obtain housing, wherein, in the mould of plastic mould, temperature is approximately 200 degrees Celsius;
106 first time CNC processing: adopt the front of Digit Control Machine Tool to housing to process;
107 second time CNC processing: adopt the reverse side of Digit Control Machine Tool to housing to process;
108 third time CNC processing: adopt Digit Control Machine Tool to remove the aluminum alloy casing periphery flanging clout of housing, and in process side hole, housing side;
109 hot shapings: tool housing being put into heating, carry out shaping to housing, make housing face degree consistent;
110 surface treatments: make the aluminum alloy casing surface of housing have metallic luster.
In step 110, described surface treatment in turn includes the following steps:
A) sanding and polishing: polishing is carried out to the surface of shell obtained after hot shaping;
B) sandblasting: carry out blasting treatment to polished surface, makes polished surface have granular sensation and is formed
Certain roughness;
C) anodic oxidation: the first time anode oxidation process carried out after blasting treatment;
D) Gao Guang: adopt diamond height finishing tool that surface of shell is processed Gao Guang;
E) anodic oxidation: the second time anode oxidation process carried out after high light step;
F) the 4th CNC processing: the position that processing dimension does not put in place, makes surface of shell smooth;
G) radium carving: adopt radium carver skill to process conductive bit at surface of shell.
Please with reference to Fig. 5, by step 101 to 109 complete structures obtaining mobile phone shell 90, then by the surface treatment of step 110, obtain the mobile phone shell 90 with metallic luster.
Compared with full CNC processing technology of the prior art, shell-machining process provided by the invention can reach product 70% architectural feature by extrusion process and adopt die casting one-shot forming, contrasts full CNC processing technology cost and declines about about 40%.
Compared with the embedded aluminium alloy compression casting scheme of mould of the prior art, the latter needs to put aluminium frame into die casting and carries out die casting in mould, and in mould during die casting aluminium frame can be subject to high temperature, be about 700 degrees Celsius, aluminium frame can be carried out annealing causes the hardness of aluminium frame to reduce, follow-up needs increases aging treatment process, and the aluminium frame after Ageing Treatment is when doing last anodic oxidation, and negative and positive line easily appears in surface.Shell-machining process provided by the invention, be that aluminium frame and support are put into injection mold, in mould, temperature is lower, is about 200 degrees Celsius, can not have an impact to aluminium frame.
Shell-machining process aluminium section bar provided by the invention is in conjunction with the technique of five metals casting forming, solve the compactness pore defect because aluminium alloy compression casting forming technology causes, realize than the better outward appearance treatment effect of pure die casting and yields, also realize more less than mechanical type processing technology operation simultaneously, cycle is shorter, save material, higher rate of finished products, lower manufacturing cost.
These are only embodiments of the present invention; not thereby the scope of the claims of the present invention is limited; every utilize specification of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (10)
1. a shell-machining process, the aluminium alloy post that this housing comprises aluminum alloy outer frame and combines with described aluminum alloy outer frame, is characterized in that: described shell-machining process in turn includes the following steps:
Housing is processed: adopt and draw aluminium processes to obtain aluminum alloy outer frame blank, adopts machining process border inside described aluminum alloy outer frame blank to offer some grooves and forms described aluminum alloy outer frame;
Support is processed: adopt extrusion process processing to obtain aluminium alloy post blank, then carries out the die-cut mouth of a river, batch cutting edge of a knife or a sword, epithelium and shaping and obtains described aluminium alloy post;
Welding: described aluminum alloy outer frame is connected for Al-alloy casing blank with described aluminium alloy post by spot welding;
T process: T process is carried out to the surface of Al-alloy casing blank after welding, nano aperture is corroded with acid solution in the metal surface of Al-alloy casing, the loose structure of the shape that grows into coral reef;
Nanometer injection moulding: the Al-alloy casing blank after T process is put into plastic mould injection moulding, Al-alloy casing blank combines and forms plastic rubber bracket to obtain housing;
First time CNC processing: adopt the front of Digit Control Machine Tool to housing to process;
Second time CNC processing: adopt the reverse side of Digit Control Machine Tool to housing to process;
Third time CNC processing: adopt Digit Control Machine Tool to remove the aluminum alloy casing periphery flanging clout of housing, and in process side hole, housing side;
Hot shaping: tool housing being put into heating, carries out shaping to housing, makes housing face degree consistent;
Surface treatment: make the aluminum alloy casing surface of housing have metallic luster.
2. shell-machining process according to claim 1, is characterized in that: described surface treatment comprises: a) sanding and polishing: carry out polishing to the surface of shell obtained after hot shaping; B) sandblasting: carry out blasting treatment to polished surface, makes polished surface have granular sensation and forms certain roughness.
3. shell-machining process according to claim 2, is characterized in that: the first time anode oxidation process that described surface treatment is carried out after being also included in blasting treatment.
4. shell-machining process according to claim 3, is characterized in that: described surface treatment is also included in the high light step after anodic oxidation, adopts diamond height finishing tool that surface of shell is processed Gao Guang.
5. shell-machining process according to claim 4, is characterized in that: the second time anode oxidation process that described surface treatment is carried out after being also included in high light step.
6. shell-machining process according to claim 5, is characterized in that: to the 4th the CNC processing that housing carries out after described surface treatment is also included in second time anode oxidation process, make surface of shell smooth.
7. shell-machining process according to claim 6, is characterized in that: described surface treatment is also included in the radium carving step after the 4th CNC processing, adopts radium carver skill to process conductive bit at surface of shell.
8. shell-machining process according to claim 1, is characterized in that: the nano aperture diameter range that described T process is formed is 20 ~ 50 nanometers.
9. shell-machining process according to claim 1, is characterized in that: in described nanometer injection step, and in the mould of plastic mould, temperature is 200 degrees Celsius.
10. there is a mobile phone shell for metallic luster, utilize the shell-machining process as described in any one of claim 1-9 to make.
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