CN105304316A - Pneumatic wire tensioning device for vertical winding machine - Google Patents

Pneumatic wire tensioning device for vertical winding machine Download PDF

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Publication number
CN105304316A
CN105304316A CN201510867901.5A CN201510867901A CN105304316A CN 105304316 A CN105304316 A CN 105304316A CN 201510867901 A CN201510867901 A CN 201510867901A CN 105304316 A CN105304316 A CN 105304316A
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CN
China
Prior art keywords
wire
winding machine
coil winding
vertical coil
tensioning apparatus
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Application number
CN201510867901.5A
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Chinese (zh)
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CN105304316B (en
Inventor
陈婕
徐一
汤晓飞
顾永培
赵剑明
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China XD Electric Co Ltd
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China XD Electric Co Ltd
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Publication of CN105304316A publication Critical patent/CN105304316A/en
Application granted granted Critical
Publication of CN105304316B publication Critical patent/CN105304316B/en
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  • Tension Adjustment In Filamentary Materials (AREA)

Abstract

The invention discloses a pneumatic wire tensioning device for a vertical winding machine. The pneumatic wire tensioning device comprises a bottom plate and four Ningbo iron seats. The four Ningbo iron seats are symmetrically mounted on the bottom plate pairwise, each Ningbo iron seat is provided with a screw rod, each screw rod is provided with a nut, a seat and a hand wheel from bottom to top, the nuts and the screw rods are in threaded connection, the hand wheels and the screw rods are in threaded connection, and the seats can vertically slide in the axial direction of the screw rods. Shafts are arranged between the two Ningbo iron seats perpendicular to the wire feeding direction and between two seats, and the ends of the shafts can rotate relative to the Ningbo iron seats and the seats. Guide rods are further arranged between the two Ningbo iron seats perpendicular to the wire feeding direction, and the two guide rods are in series connection with a plurality of nylon plates parallel to the wire feeding direction. A distance adjusting device for adjusting the distance between two adjacent nylon plates and a tensioning device body for adjusting pretension force between two adjacent nylon plates are arranged on the two sides of the parallel nylon plates respectively.

Description

A kind of vertical coil winding machine Wire pneumatic tensioning apparatus
Technical field
The present invention relates to a kind of vertical coil winding machine Wire pneumatic tensioning apparatus, for tensioning wire during coiling.
Background technology
During transformer coiling wire must take up to guarantee the width of coil to meet designing requirement highly after compaction, therefore need to unclamp and tensioning wire according to coiling situation, because bobbin loader is on pay off rack, during coiling drum rotate nature wire is released, and when coiling too pine need cannot to accomplish during wire tensioning, workshop can only lean on workman manually to strain, waste a large amount of manpowers, reduce winding efficiency, and manpower tension degree of controllability is very low, coiling quality also can not be guaranteed.
Summary of the invention
The object of the invention is for problems of the prior art, provide a kind of can tensioning wire and can the vertical coil winding machine Wire pneumatic tensioning apparatus of tension adjusting arbitrarily freely.
For achieving the above object, the present invention is achieved through the following technical solutions:
A kind of vertical coil winding machine Wire pneumatic tensioning apparatus, comprise base plate, symmetrical four the river in Zhejiang Province iron seats be arranged on base plate between two, each river in Zhejiang Province iron seat is provided with a screw rod, each screw rod is provided with nut, seat and handwheel from bottom to top, nut and being threaded between handwheel with screw rod, seat can along the axially lower slider of screw rod; Perpendicular to wire inlet wire direction two river in Zhejiang Province iron seats between and be provided with axle between two seats, and the termination of axle can be rotated relative to river in Zhejiang Province iron seat and seat; Also be provided with guide rod between two river in Zhejiang Province iron seats perpendicular to wire inlet wire direction, two guide rod strings have the some nylon sheet be arranged in parallel with wire inlet wire direction;
Some nylon sheet both sides be arranged in parallel are respectively arranged with for regulating the spacing adjusting device of spacing between adjacent two nylon sheet and for regulating the tensioning apparatus of pretightning force between adjacent two nylon sheet.
The present invention further improves and is, also comprises go-cart, and base plate is arranged in go-cart.
The present invention further improves and is, also comprises connection shelves, and one end of these connection shelves is flexibly connected with the base of go-cart by split pin, and the other end is fixed on the ground by anchor bolt, and can relatively rotate by foot bolt.
The present invention further improves and is, each axle is set with axle sleeve by rolling bearing, and the two ends of axle sleeve are provided with back-up ring.
The present invention further improves and is, spacing adjusting device comprises leading screw, the distance between each nylon sheet is regulated by the horizontal direction displacement of leading screw, one end of this leading screw is provided with handwheel, the other end of leading screw is through the bearing pedestal be arranged on base plate, pressing plate pass through cover plate for sealing, be provided with two-direction thrust bearing in its center platen, and pass through end cap seal.
The present invention further improves and is, tensioning apparatus comprises pneumatic tensioning device and valve, and wherein, source of the gas is connected with the air inlet of pneumatic tensioning device by valve, and the expansion link of pneumatic tensioning device is connected with another nylon sheet outermost.
The present invention further improves and is, tensioning apparatus also comprises vertical coil winding machine control panel, and valve is connected with control panel, and vertical coil winding machine control panel is provided with the switch opened for by-pass valve control.
The present invention further improves and is, tensioning apparatus also comprises digital display measuring apparatus, wire tensile force size passes to vertical coil winding machine control panel by digital display measuring apparatus, and vertical coil winding machine control panel operates Electronic control tensile force size, adjustment wire tensioning degree.
Compared with prior art, the present invention has following useful technique effect:
Under the original technical conditions in workshop, wanting wire during coiling to tighten up can only by artificial tension, causes to tighten up uneven, and tightening force is uncontrollable, thus reduces coiling quality.Waste a large amount of human resources simultaneously, reduce operating efficiency.
The present invention passes through wire through nylon sheet and axle sleeve, by operation vertical coil winding machine guidance panel, the tensile force size of the gentle dynamic tensioning apparatus of motor-operated control valve door switch, regulates the distance between Distance geometry axle sleeve between nylon sheet, thus the tensioning of pilot with unclamp.Specifically, wire continues across between axle sleeve after nylon sheet, and nylon sheet regulates the distance of wire horizontal direction, and axle sleeve regulates the distance of wire vertical direction.Utilize handwheel that the distance between nylon sheet is transferred to the size of wire, source of the gas enters pneumatic tensioning device by valve, valve is connected with vertical coil winding machine control panel, and operation can by-pass valve control switch on the control panel, carries out tensioning by pneumatic tensioning device to wire.
Accompanying drawing explanation
Fig. 1 the present invention is the front view of Wire pneumatic tensioning apparatus platform.
Fig. 2 the present invention is the vertical view of Wire pneumatic tensioning apparatus platform
Fig. 3 is the front view of a kind of vertical coil winding machine Wire pneumatic of the present invention tensioning apparatus.
Fig. 4 is the vertical view of a kind of vertical coil winding machine Wire pneumatic of the present invention tensioning apparatus
In figure: 1 is handwheel, 2 is seat, and 3 is nut, and 4 is screw rod, and 5 is river in Zhejiang Province iron seat, 6 is base plate, and 7 is nylon sheet, and 8 is guide rod, and 9 is axle, and 10 is back-up ring, 11 is rolling bearing, and 12 is axle sleeve, and 13 is baffle plate, and 14 is digital display measuring apparatus, and 15 is end cap, 16 is cover plate, and 17 is bearing pedestal, and 18 is leading screw, and 19 is double-direction thrust ball bearing, 20 is pressing plate, and 21 is pneumatic tensioning device, and 22 is valve, and 23 is go-cart, 24 is split pin, and 25 is base, and 26 for connecting shelves, and 27 is anchor bolt.
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail, and the explanation of the invention is not limited.
As shown in Figures 1 to 4, a kind of vertical coil winding machine Wire pneumatic tensioning apparatus of the present invention, comprises handwheel 1, seat 2, nut 3, screw rod 4, river in Zhejiang Province iron seat 5, base plate 6, nylon sheet 7, guide rod 8, axle 9, back-up ring 10, rolling bearing 11, axle sleeve 12, baffle plate 13, digital display measuring apparatus 14, end cap 15, cover plate 16, bearing pedestal 17, leading screw 18, double-direction thrust ball bearing 19, pressing plate 20, pneumatic tensioning device 21, valve 22, go-cart 23, split pin 24, base 25, connects shelves 26 and anchor bolt 27.Screw rod 4 is through handwheel 1, and seat 2, nut 3 and river in Zhejiang Province iron seat 5 are fixed on base plate 6.Wherein, guide rod 8 through river in Zhejiang Province iron seat 5 and nylon sheet 7, thus limit nylon sheet 7 move horizontally direction, make it be displaced sideways.During use, wire continues across axle sleeve 12 through behind the gap of nylon sheet 7, and nylon sheet 7 regulates the distance of wire horizontal direction, and axle sleeve 12 regulates the distance of wire vertical direction.Nylon sheet 7 elastic properties of materials is high, does not damage when can ensure conductor clamping.
Further, wire continues across between axle sleeve 12 after nylon sheet 7, regulate the distance between nylon sheet 7 to pressing close to wire with handwheel 1, source of the gas enters pneumatic tensioning device 21 by valve 22, pneumatic tensioning device 21 pairs of wires carry out tensioning, valve 22 is connected with vertical coil winding machine control panel, on the control panel can operation control valve door 22 switch, digital display measuring apparatus 14 is by measurement tensile force size and passed to vertical coil winding machine control panel, by operating Electronic control tensile force size on guidance panel, wire tensioning degree can be regulated.Axle sleeve 12 is enclosed within outside rolling bearing 11, and the distance between axle sleeve 12 is regulated by handwheel 1 nut.The distance between it is made to be the height of wire.Rolling bearing 11 is enclosed within axle sleeve 12, is rolled by band moving axis 9 when wire moves, thus drives rolling bearing 11 to roll, and axle sleeve 12 also rolls thereupon, the frictional force that rolling friction will greatly reduce between axle sleeve 12 and wire, thus guardwire.Double-direction thrust ball bearing 19 can reduce the rotation friction of handwheel 1, makes to rotate work when handwheel 1 is grasped lighter.
As shown in Figure 2, further, be divided into during coiling left around with the right side around, due to the difference of direction of winding, the left side that wire access location may be positioned at vertical coil winding machine also may on right side, because anchor bolt 27 is fixed, split pin 24, base 25 and be connected shelves 26 and make go-cart 23 can with anchor bolt 27 for the center of circle moves left and right, the left and right sides of vertical coil winding machine all can arrive, and this ensures that theres any around downwards, and this vertical coil winding machine Wire pneumatic tensioning apparatus all can use.
In sum, when the present invention uses, wire is continued across gap between axle sleeve 12 through behind gap nylon sheet 7, can the spacing of Electronic control nylon sheet 7 on vertical coil winding machine guidance panel, thus can tensioning or loosen wire.Meanwhile, go-cart 23 ensure that this vertical coil winding machine Wire pneumatic tensioning apparatus can arbitrarily around downward use.

Claims (8)

1. a vertical coil winding machine Wire pneumatic tensioning apparatus, it is characterized in that, comprise base plate (6), symmetry is arranged on four rivers in Zhejiang Province iron seat (5) on base plate (6) between two, each river in Zhejiang Province iron seat (5) is provided with a screw rod (4), each screw rod (4) is provided with nut (3), seat (2) and handwheel (1) from bottom to top, nut (3) and being threaded between handwheel (1) with screw rod (4), seat (2) can along the axially lower slider of screw rod (4); Perpendicular to wire inlet wire direction two rivers in Zhejiang Province iron seat (5) between and be provided with axle (9) between two seats (2), and the termination of axle (9) can be rotated relative to river in Zhejiang Province iron seat (5) and seat (2); Also be provided with guide rod (8) between two rivers in Zhejiang Province iron seat (5) perpendicular to wire inlet wire direction, two guide rod (8) strings have the some nylon sheet (7) be arranged in parallel with wire inlet wire direction;
Some nylon sheet (7) both sides be arranged in parallel are respectively arranged with for regulating the spacing adjusting device of spacing between adjacent two nylon sheet (7) and for regulating the tensioning apparatus of pretightning force between adjacent two nylon sheet (7).
2. a kind of vertical coil winding machine Wire pneumatic tensioning apparatus according to claim 1, is characterized in that, also comprise go-cart (23), base plate (6) is arranged in go-cart (23).
3. a kind of vertical coil winding machine Wire pneumatic tensioning apparatus according to claim 2, it is characterized in that, also comprise and connect shelves (26), one end of these connection shelves (26) is flexibly connected with the base (25) of go-cart (23) by split pin (24), the other end is fixed on the ground by anchor bolt (27), and can relatively rotate by foot bolt (27).
4. a kind of vertical coil winding machine Wire pneumatic tensioning apparatus according to claim 1 and 2, it is characterized in that, each axle (9) is set with axle sleeve (12) by rolling bearing (11), and the two ends of axle sleeve (12) are provided with back-up ring (10).
5. a kind of vertical coil winding machine Wire pneumatic tensioning apparatus according to claim 1 and 2, it is characterized in that, spacing adjusting device comprises leading screw (18), the distance between each nylon sheet is regulated by the horizontal direction displacement of leading screw (18), one end of this leading screw (18) is provided with handwheel, the other end of leading screw (18) is through the bearing pedestal (17) be arranged on base plate (6), pressing plate (20) is also sealed by cover plate (16), two-direction thrust bearing (19) is provided with in its center platen (20), and by end cap (15) sealing.
6. a kind of vertical coil winding machine Wire pneumatic tensioning apparatus according to claim 1 and 2, it is characterized in that, tensioning apparatus comprises pneumatic tensioning device (21) and valve (22), wherein, source of the gas is connected by the air inlet of valve (22) with pneumatic tensioning device (21), and the expansion link of pneumatic tensioning device (21) is connected with outermost another nylon sheet (7).
7. a kind of vertical coil winding machine Wire pneumatic tensioning apparatus according to claim 6, it is characterized in that, tensioning apparatus also comprises vertical coil winding machine control panel, valve (22) is connected with control panel, and vertical coil winding machine control panel is provided with the switch opened for by-pass valve control (22).
8. a kind of vertical coil winding machine Wire pneumatic tensioning apparatus according to claim 7, it is characterized in that, tensioning apparatus also comprises digital display measuring apparatus (14), wire tensile force size passes to vertical coil winding machine control panel by digital display measuring apparatus (14), vertical coil winding machine control panel operates Electronic control tensile force size, adjustment wire tensioning degree.
CN201510867901.5A 2015-11-30 2015-11-30 A kind of vertical coil winding machine Wire pneumatic tensioning apparatus Active CN105304316B (en)

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CN201510867901.5A CN105304316B (en) 2015-11-30 2015-11-30 A kind of vertical coil winding machine Wire pneumatic tensioning apparatus

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Application Number Priority Date Filing Date Title
CN201510867901.5A CN105304316B (en) 2015-11-30 2015-11-30 A kind of vertical coil winding machine Wire pneumatic tensioning apparatus

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117267460A (en) * 2023-11-17 2023-12-22 山西美锦氢能开发有限公司 Low-temperature pipe fitting sealing protection structure auxiliary installation device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000260652A (en) * 1999-03-08 2000-09-22 Japan Automat Mach Co Ltd Toroidal winding apparatus
CN201717120U (en) * 2010-05-06 2011-01-19 海宁祁连山电子有限公司 Winding machine with tension device
CN103337359A (en) * 2013-07-17 2013-10-02 国家电网公司 Following-type pneumatic wire tensioning device used in manufacturing process of large transformer coil
CN104399763A (en) * 2014-12-04 2015-03-11 张家港市佳晟机械有限公司 Tension adjusting device of wire drawing machine
CN204644537U (en) * 2015-03-18 2015-09-16 云南云迪纺织科技有限公司 A kind of twisting mill with Pneumatic Tension
CN104992835A (en) * 2015-06-12 2015-10-21 广西梧州市平洲电子有限公司 Winding tension control apparatus

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000260652A (en) * 1999-03-08 2000-09-22 Japan Automat Mach Co Ltd Toroidal winding apparatus
CN201717120U (en) * 2010-05-06 2011-01-19 海宁祁连山电子有限公司 Winding machine with tension device
CN103337359A (en) * 2013-07-17 2013-10-02 国家电网公司 Following-type pneumatic wire tensioning device used in manufacturing process of large transformer coil
CN104399763A (en) * 2014-12-04 2015-03-11 张家港市佳晟机械有限公司 Tension adjusting device of wire drawing machine
CN204644537U (en) * 2015-03-18 2015-09-16 云南云迪纺织科技有限公司 A kind of twisting mill with Pneumatic Tension
CN104992835A (en) * 2015-06-12 2015-10-21 广西梧州市平洲电子有限公司 Winding tension control apparatus

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117267460A (en) * 2023-11-17 2023-12-22 山西美锦氢能开发有限公司 Low-temperature pipe fitting sealing protection structure auxiliary installation device
CN117267460B (en) * 2023-11-17 2024-02-02 山西美锦氢能开发有限公司 Low-temperature pipe fitting sealing protection structure auxiliary installation device

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