CN105304316B - A kind of vertical coil winding machine Wire pneumatic tensioning apparatus - Google Patents

A kind of vertical coil winding machine Wire pneumatic tensioning apparatus Download PDF

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Publication number
CN105304316B
CN105304316B CN201510867901.5A CN201510867901A CN105304316B CN 105304316 B CN105304316 B CN 105304316B CN 201510867901 A CN201510867901 A CN 201510867901A CN 105304316 B CN105304316 B CN 105304316B
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China
Prior art keywords
wire
coil winding
winding machine
vertical coil
tensioning apparatus
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CN201510867901.5A
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Chinese (zh)
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CN105304316A (en
Inventor
陈婕
徐一
汤晓飞
顾永培
赵剑明
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China XD Electric Co Ltd
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China XD Electric Co Ltd
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Abstract

The invention discloses a kind of vertical coil winding machine Wire pneumatic tensioning apparatus, including bottom plate, four river in Zhejiang Province iron seats on bottom plate are symmetrically mounted on two-by-two, a screw rod is installed on the iron seat of each river in Zhejiang Province, nut, seat and handwheel are provided with from bottom to top on each screw rod, it is threadedly coupled between nut and handwheel and screw rod, seat can be slided up and down along the axial direction of screw rod;Axle is provided between two river in Zhejiang Province iron seats in wire inlet wire direction and between two seats, and the termination of axle can be rotated relative to river in Zhejiang Province iron seat and seat;Guide rod is additionally provided between two river in Zhejiang Province iron seats in wire inlet wire direction, two guide rod strings there are some nylon sheets being be arranged in parallel with wire inlet wire direction;Some nylon sheet both sides be arrangeding in parallel are separately provided for adjusting the spacing adjusting device of spacing between two neighboring nylon sheet and the tensioning apparatus for adjusting pretightning force between two neighboring nylon sheet.

Description

A kind of vertical coil winding machine Wire pneumatic tensioning apparatus
Technical field
The present invention relates to a kind of vertical coil winding machine Wire pneumatic tensioning apparatus, wire is tensioned during for coiling.
Background technology
Wire must take up during transformer coiling meets design requirement after compaction with the width for ensuring coil to height, because This needs is unclamped and is tensioned to wire according to coiling situation, because bobbin loader is on pay off rack, and drum rotates certainly during coiling So wire is released, and when coiling too it is loose need wire tensioning when can not accomplish, workshop can only lean on workman manually to tense, wave Take substantial amounts of manpower, reduce winding efficiency, and manpower tension degree of controllability is very low, also cannot be guaranteed around line mass.
The content of the invention
The purpose of the present invention is can be tensioned wire freely there is provided one kind for problems of the prior art and can be with The vertical coil winding machine Wire pneumatic tensioning apparatus of any tension adjusting.
To reach above-mentioned purpose, the present invention is achieved through the following technical solutions:
A kind of vertical coil winding machine Wire pneumatic tensioning apparatus, including bottom plate, are symmetrically mounted on four on bottom plate two-by-two It is provided with river in Zhejiang Province iron seat, each river in Zhejiang Province iron seat on a screw rod, each screw rod and is provided with nut, seat and handwheel, nut from bottom to top It is threadedly coupled between handwheel and screw rod, seat can be slided up and down along the axial direction of screw rod;Two perpendicular to wire inlet wire direction Axle is provided between the iron seat of river in Zhejiang Province and between two seats, and the termination of axle can be rotated relative to river in Zhejiang Province iron seat and seat;Perpendicular to leading Guide rod is additionally provided between two river in Zhejiang Province iron seats in line inlet wire direction, if two guide rod strings have what is be arranged in parallel with wire inlet wire direction Dry nylon sheet;
Some nylon sheet both sides be arrangeding in parallel are separately provided for adjusting between two neighboring nylon sheet between spacing Away from adjusting means and for adjusting the tensioning apparatus of pretightning force between two neighboring nylon sheet.
Further improve of the invention is, in addition to stroller, and bottom plate is arranged on stroller.
Of the invention further improve is, in addition to connection shelves, and one end of connection shelves passes through split pin and stroller Base is flexibly connected, and the other end is fixed on the ground by foundation bolt, and can be rotated relative to foundation bolt.
Further improve of the invention is that be set with axle sleeve by rolling bearing on each axle, the two ends of axle sleeve are all provided with It is equipped with back-up ring.
Further improve of the invention is that spacing adjusting device includes leading screw, is adjusted by the horizontal direction displacement of leading screw The distance between each nylon sheet is saved, one end of the leading screw is provided with handwheel, and the other end of leading screw is passed through the axle on bottom plate Bearing, pressing plate and by cover plate for sealing, are provided with two-direction thrust bearing, and pass through end cap seal in its center platen.
Further improve of the invention is that tensioning apparatus includes pneumatic tensioning device and valve, wherein, source of the gas passes through valve Door is connected with the air inlet of pneumatic tensioning device, the expansion link of pneumatic tensioning device and another outermost nylon sheet phase Even.
Further improve of the invention is that tensioning apparatus also includes vertical coil winding machine control panel, valve and chain of command Plate is connected, and the switch opened for control valve is provided with vertical coil winding machine control panel.
Further improve of the invention is that tensioning apparatus also includes digital display measuring apparatus, and wire tensile force size passes through number Aobvious measuring instrument passes to vertical coil winding machine control panel, and Electronic control tensile force size is operated on vertical coil winding machine control panel, Adjust wire tensioning degree.
Compared with prior art, the present invention has following beneficial technique effect:
Under the conditions of the original technology of workshop, want to tighten up in wire during coiling and can only cause to tighten up inequality by manually tensing Even, tightening force is uncontrollable, so as to reduce around line mass.Substantial amounts of human resources are wasted simultaneously, operating efficiency is reduced.
The present invention by by wire through nylon sheet and axle sleeve, it is electronic by operating vertical coil winding machine guidance panel Control valve switchs the distance between distance and axle sleeve between the tensile force size with pneumatic tensioning device, regulation nylon sheet, from And the tensioning and release of pilot.Specifically, continued across after wire is through nylon sheet between axle sleeve, nylon sheet is adjusted The distance of wire horizontal direction, axle sleeve adjusts the distance of wire vertical direction.The distance between nylon sheet is transferred to using handwheel Press close to the size of wire, source of the gas enters pneumatic tensioning device by valve, and valve is connected with vertical coil winding machine control panel, in control Operation can be switched with control valve on panel processed, and wire is tensioned by pneumatic tensioning device.
Brief description of the drawings
Fig. 1 present invention is the front view of Wire pneumatic tensioning apparatus platform.
Fig. 2 present invention is the top view of Wire pneumatic tensioning apparatus platform
Fig. 3 is a kind of front view of vertical coil winding machine Wire pneumatic tensioning apparatus of the invention.
Fig. 4 is a kind of top view of vertical coil winding machine Wire pneumatic tensioning apparatus of the invention
In figure:1 is handwheel, and 2 be seat, and 3 be nut, and 4 be screw rod, and 5 be river in Zhejiang Province iron seat, and 6 be bottom plate, and 7 be nylon sheet, and 8 be to lead Bar, 9 be axle, and 10 be back-up ring, and 11 be rolling bearing, and 12 be axle sleeve, and 13 be baffle plate, and 14 be digital display measuring apparatus, and 15 be end cap, and 16 are Cover plate, 17 be bearing block, and 18 be leading screw, and 19 be double-direction thrust ball bearing, and 20 be pressing plate, and 21 be pneumatic tensioning device, and 22 be valve Door, 23 be stroller, and 24 be split pin, and 25 be base, and 26 be connection shelves, and 27 be foundation bolt.
Embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings, and described is explanation of the invention rather than limit It is fixed.
As shown in Figures 1 to 4, a kind of vertical coil winding machine Wire pneumatic tensioning apparatus of the invention, including handwheel 1, seat 2, Nut 3, screw rod 4, river in Zhejiang Province iron seat 5, bottom plate 6, nylon sheet 7, guide rod 8, axle 9, back-up ring 10, rolling bearing 11, axle sleeve 12, baffle plate 13, Digital display measuring apparatus 14, end cap 15, cover plate 16, bearing block 17, leading screw 18, double-direction thrust ball bearing 19, pressing plate 20, pneumatic tensioning dress Put 21, valve 22, stroller 23, split pin 24, base 25, connection shelves 26 and foundation bolt 27.Screw rod 4 passes through handwheel 1, seat 2, spiral shell Mother 3 and river in Zhejiang Province iron seat 5 are fixed on bottom plate 6.Wherein, guide rod 8 is through river in Zhejiang Province iron seat 5 and nylon sheet 7, so as to limit nylon sheet 7 Direction is moved horizontally, it is not displaced sideways.Wire continues across axle sleeve after passing through the gap of nylon sheet 7 when using 12, nylon sheet 7 adjusts the distance of wire horizontal direction, and axle sleeve 12 adjusts the distance of wire vertical direction.The elastic properties of materials of nylon sheet 7 It is high, it is ensured that not damaged during conductor clamping.
Further, continued across after wire is through nylon sheet 7 between axle sleeve 12, with handwheel 1 adjust nylon sheet 7 it Between distance to wire is pressed close to, source of the gas enters pneumatic tensioning device 21 by valve 22, and pneumatic tensioning device 21 is carried out to wire Tensioning, valve 22 is connected with vertical coil winding machine control panel, can switched on the control panel with operational control valve 22, and digital display is surveyed Amount instrument 14 will measure tensile force size and pass it to vertical coil winding machine control panel, by operating electronic control on guidance panel Tensile force size processed, can adjust wire tensioning degree.Axle sleeve 12 is enclosed on the outside of rolling bearing 11, and the distance between axle sleeve 12 leads to The nut of handwheel 1 is crossed to be adjusted.Make the height that the distance between its is wire.Rolling bearing 11 is enclosed in axle sleeve 12, and wire is moved It will be rolled when dynamic with moving axis 9, so as to drive rolling bearing 11 to roll, axle sleeve 12 is also rolled therewith, and rolling friction will greatly reduce Frictional force between axle sleeve 12 and wire, so as to protect wire.Double-direction thrust ball bearing 19 can reduce the pivoting friction of handwheel 1 Power so that rotate and make lighter when handwheel 1 is grasped.
As shown in Fig. 2 further, be divided into during coiling it is left around with the right side around due to the difference of direction of winding, wire inlet wire position Put be likely located at vertical coil winding machine left side may also on right side, because foundation bolt 27 is fixed, split pin 24, base 25 and even Connecing shelves 26 allows stroller 23 to be moved left and right with foundation bolt 27 for the center of circle, and the left and right sides of vertical coil winding machine is reached, So ensure that it is in office what around downward, the vertical coil winding machine can be used with Wire pneumatic tensioning apparatus.
In summary, between wire is continued across between axle sleeve 12 through nylon sheet 7 behind gap when the present invention is used Gap, can be with distance between Electronic control nylon sheet 7, so as to be tensioned or loosen wire on vertical coil winding machine guidance panel. Meanwhile, stroller 23 ensure that the vertical coil winding machine Wire pneumatic tensioning apparatus can used arbitrarily around downwards.

Claims (6)

1. a kind of vertical coil winding machine Wire pneumatic tensioning apparatus, it is characterised in that including bottom plate (6), be symmetrically mounted on two-by-two It is provided with four river in Zhejiang Province iron seats (5) on bottom plate (6), each river in Zhejiang Province iron seat (5) on a screw rod (4), each screw rod (4) from lower On be provided with nut (3), seat (2) and handwheel (1), be threadedly coupled between nut (3) and handwheel (1) and screw rod (4), seat (2) energy It is enough to be slided up and down along the axial direction of screw rod (4);Between two river in Zhejiang Province iron seats (5) in wire inlet wire direction and two seats (2) Between be provided with axle (9), and the termination of axle (9) can be relative to river in Zhejiang Province iron seat (5) and seat (2) rotation;Perpendicular to wire inlet wire side To two river in Zhejiang Province iron seats (5) between be additionally provided with guide rod (8), two guide rods (8) strings have what is be arranged in parallel with wire inlet wire direction Some nylon sheets (7);
Some nylon sheet (7) both sides be arrangeding in parallel are separately provided for adjusting spacing between two neighboring nylon sheet (7) Spacing adjusting device and the tensioning apparatus for adjusting pretightning force between two neighboring nylon sheet (7);
Spacing adjusting device includes leading screw (18), by the horizontal direction displacement of leading screw (18) adjust between each nylon sheet away from From one end of the leading screw (18) is provided with handwheel, and the other end of leading screw (18) is passed through the bearing block on bottom plate (6) (17), pressing plate (20) and sealed by cover plate (16), two-direction thrust bearing (19) is provided with its center platen (20), and pass through end Cover (15) sealing;
Tensioning apparatus includes pneumatic tensioning device (21) and valve (22), wherein, source of the gas is filled by valve (22) and pneumatic tensioning The air inlet for putting (21) is connected, and the expansion link of pneumatic tensioning device (21) is connected with another outermost nylon sheet (7).
2. a kind of vertical coil winding machine Wire pneumatic tensioning apparatus according to claim 1, it is characterised in that also including pushing away Car (23), bottom plate (6) is arranged on stroller (23).
3. a kind of vertical coil winding machine Wire pneumatic tensioning apparatus according to claim 2, it is characterised in that also including even Shelves (26) are connect, one end of connection shelves (26) is flexibly connected by split pin (24) with the base (25) of stroller (23), the other end Fixed on the ground, and can be rotated relative to foundation bolt (27) by foundation bolt (27).
4. a kind of vertical coil winding machine Wire pneumatic tensioning apparatus according to claim 1 or 2, it is characterised in that each Axle sleeve (12) is set with by rolling bearing (11) on axle (9), the two ends of axle sleeve (12) are provided with back-up ring (10).
5. a kind of vertical coil winding machine Wire pneumatic tensioning apparatus according to claim 1, it is characterised in that tensioning apparatus Also include vertical coil winding machine control panel, valve (22) is connected with control panel, is provided with vertical coil winding machine control panel The switch opened for control valve (22).
6. a kind of vertical coil winding machine Wire pneumatic tensioning apparatus according to claim 5, it is characterised in that tensioning apparatus Also include digital display measuring apparatus (14), wire tensile force size passes to vertical coil winding machine control panel by digital display measuring apparatus (14), Electronic control tensile force size is operated on vertical coil winding machine control panel, wire tensioning degree is adjusted.
CN201510867901.5A 2015-11-30 2015-11-30 A kind of vertical coil winding machine Wire pneumatic tensioning apparatus Active CN105304316B (en)

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CN105304316B true CN105304316B (en) 2017-09-26

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117267460B (en) * 2023-11-17 2024-02-02 山西美锦氢能开发有限公司 Low-temperature pipe fitting sealing protection structure auxiliary installation device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000260652A (en) * 1999-03-08 2000-09-22 Japan Automat Mach Co Ltd Toroidal winding apparatus
CN201717120U (en) * 2010-05-06 2011-01-19 海宁祁连山电子有限公司 Winding machine with tension device
CN103337359A (en) * 2013-07-17 2013-10-02 国家电网公司 Following-type pneumatic wire tensioning device used in manufacturing process of large transformer coil
CN104399763A (en) * 2014-12-04 2015-03-11 张家港市佳晟机械有限公司 Tension adjusting device of wire drawing machine
CN204644537U (en) * 2015-03-18 2015-09-16 云南云迪纺织科技有限公司 A kind of twisting mill with Pneumatic Tension
CN104992835A (en) * 2015-06-12 2015-10-21 广西梧州市平洲电子有限公司 Winding tension control apparatus

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000260652A (en) * 1999-03-08 2000-09-22 Japan Automat Mach Co Ltd Toroidal winding apparatus
CN201717120U (en) * 2010-05-06 2011-01-19 海宁祁连山电子有限公司 Winding machine with tension device
CN103337359A (en) * 2013-07-17 2013-10-02 国家电网公司 Following-type pneumatic wire tensioning device used in manufacturing process of large transformer coil
CN104399763A (en) * 2014-12-04 2015-03-11 张家港市佳晟机械有限公司 Tension adjusting device of wire drawing machine
CN204644537U (en) * 2015-03-18 2015-09-16 云南云迪纺织科技有限公司 A kind of twisting mill with Pneumatic Tension
CN104992835A (en) * 2015-06-12 2015-10-21 广西梧州市平洲电子有限公司 Winding tension control apparatus

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