CN105301345A - Constant current source aluminum electrolytic anode current measuring instrument - Google Patents
Constant current source aluminum electrolytic anode current measuring instrument Download PDFInfo
- Publication number
- CN105301345A CN105301345A CN201510783376.9A CN201510783376A CN105301345A CN 105301345 A CN105301345 A CN 105301345A CN 201510783376 A CN201510783376 A CN 201510783376A CN 105301345 A CN105301345 A CN 105301345A
- Authority
- CN
- China
- Prior art keywords
- circuit
- triode
- pole
- constant current
- current source
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Landscapes
- Rectifiers (AREA)
Abstract
The invention discloses a constant current source aluminum electrolytic anode current measuring instrument. The constant current source aluminum electrolytic anode current measuring instrument is characterized in that the constant current source aluminum electrolytic anode current measuring instrument is mainly composed of a central processor, and a constant current source module, a voltage collection module, a display, an analog-to-digital conversion module and a storage module which are respectively connected with the central processor, and a temperature sensor connected with the analog-to-digital conversion module; the constant current source module is composed of a front-end transformation rectification filtering circuit, a power correction circuit connected with the front-end transformation rectification filtering circuit, a buck conversion circuit connected with the power correction circuit, a filtering circuit simultaneously connected with the power correction circuit and the buck conversion circuit, and a voltage feedback circuit connected with the buck conversion circuit; and an output end of the filtering circuit is connected with the central processor, and an input end of the front-end transformation rectification filtering circuit is connected with commercial power. The constant current source aluminum electrolytic anode current measuring instrument is capable of detecting a current of an aluminum electrolytic anode in real time, the detection efficiency is high, the real-time performance is high, and the labor intensity is substantially lowered.
Description
Technical field
The present invention relates to field of aluminum electrolysis, specifically refer to a kind of constant current source aluminium electrolysis anode current measuring instrument.
Background technology
Aluminium electroloysis is a complicated electrochemical reaction process, be subject to the coupling of multiple physical fields such as electric field, magnetic field, thermal field, flow field.Anode current is the very important parameter of in Aluminium Electrolysis, and the multiple situation in it and Aluminium Electrolysis has close ties.Therefore, realize aluminium electrolysis anode electric current and measure in real time, the control for aluminium electrolysis process provides reliable data foundation, is of great significance aluminium electrolytic industry tool.At present, aluminium electrolytic industry scene still adopts the method for artificial off-line to measure anode current, uses to measure to pitch and measures equidistant pressure drop, fetch data with the millivolt voltmeter reading of repacking.This traditional detection method inefficiency, data are seriously delayed, and labor strength is large.
Summary of the invention
The object of the invention is to overcome that traditional aluminium electrolysis anode current measuring method efficiency is low, data are delayed and the defect that labour intensity is large, a kind of constant current source aluminium electrolysis anode current measuring instrument is provided.
The following technical scheme of object of the present invention realizes: a kind of constant current source aluminium electrolysis anode current measuring instrument, primarily of central processing unit, the constant current source module, voltage acquisition module, display, analog-to-digital conversion module and the memory module that are connected with central processing unit respectively, and the temperature sensor be connected with analog-to-digital conversion module forms; Described constant current source module is then by front end Transformer Rectifier filtering circuit, the power factor correction circuit be connected with front end Transformer Rectifier filtering circuit, the step-down conversion circuit be connected with power factor correction circuit, the filtering circuit be simultaneously connected with step-down conversion circuit with power factor correction circuit, and the voltage feedback circuit be connected with step-down conversion circuit forms; The output terminal of described filtering circuit is connected with central processing unit, the input termination civil power of front end Transformer Rectifier filtering circuit.
Further, described front end Transformer Rectifier filtered electrical routing transformer T, diode rectifier U, the fuse FU that one end is connected with the Same Name of Ends of the telefault on the former limit of transformer T, the other end then forms the input end of this front end Transformer Rectifier filtering circuit jointly with the non-same polarity of the telefault on the former limit of transformer T, and the electric capacity C1 be serially connected between the cathode output end of diode rectifier U and cathode output end forms; An input end of described diode rectifier U is connected with the non-same polarity of the telefault of transformer T secondary, its another input end is then connected with the Same Name of Ends of the telefault of transformer T secondary; The cathode output end of described diode rectifier U is connected with step-down conversion circuit, its cathode output end is then connected with power factor correction circuit.
Described power factor correction circuit is by triode VT1, the electric capacity C2 that positive pole is connected with the cathode output end of diode rectifier U, negative pole is then connected with step-down conversion circuit, be serially connected in the resistance R3 between the negative pole of electric capacity C2 and the base stage of triode VT1, the diode D1 that N pole is connected with the positive pole of electric capacity C2, P pole is then connected with the emitter of triode VT1, and the diode D2 that N pole is connected with the positive pole of electric capacity C2, P pole is then connected with the collector of triode VT1 forms; The positive pole of described electric capacity C2 is also connected with filtering circuit; The collector of described triode VT1 is connected with step-down conversion circuit.
Described step-down conversion circuit by process chip U1, field effect transistor MOS, and the resistance R5 be serially connected between the PWM pin of process chip U1 and the grid of field effect transistor MOS forms; The SW pin of described process chip U1 is connected with the negative pole of electric capacity C2, its VIN pin is then connected with the collector of triode VT1, VDD pin is then connected with filtering circuit, COMP pin is then connected with voltage feedback circuit with the equal ground connection of GND pin, SENSE+ pin, its SENSE-pin is then connected with the cathode output end of diode rectifier U; The drain electrode of described field effect transistor MOS is connected with the VDD pin of process chip U1 with filtering circuit simultaneously, its source electrode is then connected with voltage feedback circuit.
Described filtering circuit is by triode VT2, be serially connected in the resistance R4 between the positive pole of electric capacity C2 and the emitter of triode VT2, the electric capacity C5 that positive pole is connected with the collector of triode VT2, negative pole is then connected with the drain electrode of field effect transistor MOS, and the voltage stabilizing diode D3 that N pole is connected with the positive pole of electric capacity C2, P pole is then connected with the drain electrode of field effect transistor MOS after inductance L 1 forms; The base stage of described triode VT2 is connected with the VDD pin of process chip U1; The N pole of described voltage stabilizing diode D3 and P form the output terminal of this filtering circuit extremely jointly.
Described voltage feedback circuit is by triode VT3, the electric capacity C4 that positive pole is connected with the source electrode of field effect transistor MOS, negative pole is then connected with the emitter of triode VT3, one end is connected with the collector of triode VT3, the resistance R6 of other end ground connection, the polar capacitor C3 that positive pole is connected with the source electrode of field effect transistor MOS, negative pole is then connected with the base stage of triode VT3, and the diode D4 that N pole is connected with the base stage of triode VT3, P pole is then connected with the SENSE+ pin of process chip U1 after resistance R1 through resistance R2 in turn forms.
Described process chip U1 is SD42560 integrated chip.
The present invention compared with prior art, has the following advantages and beneficial effect:
(1) what the present invention can be real-time detects the electric current of aluminium electrolysis anode, and its detection efficiency is high, real-time, greatly can reduce labour intensity.
(2) the present invention has temperature compensation function, and it antianode guide rod resistance value can do temperature compensation to eliminate the impact that when aluminium cell works, anode rod temperature antianode guide rod resistance value produces, thus improves measuring accuracy of the present invention.
(3) the present invention adopts constant current source to power, and can improve stability of the present invention.
Accompanying drawing explanation
Fig. 1 is one-piece construction schematic diagram of the present invention.
Fig. 2 is the circuit structure diagram of constant current source module of the present invention.
Embodiment
Below in conjunction with specific embodiment, the present invention is described in further detail, but embodiments of the present invention are not limited thereto.
Embodiment
As shown in Figure 1, constant current source aluminium electrolysis anode current measuring instrument of the present invention, primarily of central processing unit, the constant current source module, voltage acquisition module, display, analog-to-digital conversion module and the memory module that are connected with central processing unit respectively, and the temperature sensor be connected with analog-to-digital conversion module forms.
Wherein, voltage acquisition module is for gathering the voltage signal on anode rod, temperature sensor is then for gathering the temperature signal on anode rod, analog-to-digital conversion module is used for temperature signal to be converted to digital electric signal, central processing unit is then as processing enter of the present invention, constant current source module is used for the invention provides constant working current, and display is for showing the real-time current value of anode, and memory module is used for the current value measured to store.The LPC1200 series microprocessor that this central processing unit adopts Wei Bochuan Science and Technology Ltd. of Shenzhen to produce.The JCJ100TLB type temperature sensor that temperature sensor then adopts Beijing nine skill Development Co., Ltd of pure Rehabilitation to produce.The VI-12 series voltage acquisition module that voltage acquisition module then adopts Shenzhen Bai Site control technology company limited to produce.Analog-to-digital conversion module, display and memory module then adopt prior art to realize.
During work, voltage acquisition module gathers the voltage signal on anode rod and is transferred to central processing unit, simultaneous temperature sensor then gathers the temperature signal on anode rod, and this temperature signal is converted to digital electric signal by analog-to-digital conversion module and is transferred to central processing unit.This central processing unit carries out digital electric signal to identify and compensates according to the temperature of the temperature antianode resistance detected, sends to display and memory module after calculating concrete current value.
As shown in Figure 2, described constant current source module is then by front end Transformer Rectifier filtering circuit, the power factor correction circuit be connected with front end Transformer Rectifier filtering circuit, the step-down conversion circuit be connected with power factor correction circuit, the filtering circuit be simultaneously connected with step-down conversion circuit with power factor correction circuit, and the voltage feedback circuit be connected with step-down conversion circuit forms; The output terminal of described filtering circuit is connected with central processing unit, the input termination 220V civil power of front end Transformer Rectifier filtering circuit.
Described front end Transformer Rectifier filtering circuit is converted to the smooth-going direct current of 15V 220V electric main and exports.It is by transformer T, diode rectifier U, and fuse FU and electric capacity C1 forms.
During connection, one end of fuse FU is connected with the Same Name of Ends of the telefault on the former limit of transformer T, its other end then forms the input end of this front end Transformer Rectifier filtering circuit jointly with the non-same polarity of the telefault on the former limit of transformer T.Between the cathode output end that electric capacity C1 is then serially connected in diode rectifier U and cathode output end.An input end of described diode rectifier U is connected with the non-same polarity of the telefault of transformer T secondary, its another input end is then connected with the Same Name of Ends of the telefault of transformer T secondary.The cathode output end of described diode rectifier U is connected with step-down conversion circuit, its cathode output end is then connected with power factor correction circuit.
Described power factor correction circuit is by triode VT1, and electric capacity C2, resistance R3, diode D1 and diode D2 form.During connection, the positive pole of electric capacity C2 is connected with the cathode output end of diode rectifier U, its negative pole is then connected with step-down conversion circuit.Resistance R3 is then serially connected between the negative pole of electric capacity C2 and the base stage of triode VT1.The N pole of diode D1 is connected with the positive pole of electric capacity C2, its P pole is then connected with the emitter of triode VT1.The N pole of diode D2 is connected with the positive pole of electric capacity C2, its P pole is then connected with the collector of triode VT1.The positive pole of described electric capacity C2 is also connected with filtering circuit; The collector of described triode VT1 is connected with step-down conversion circuit.
Described step-down conversion circuit by process chip U1, field effect transistor MOS, and the resistance R5 be serially connected between the PWM pin of process chip U1 and the grid of field effect transistor MOS forms.The SW pin of described process chip U1 is connected with the negative pole of electric capacity C2, its VIN pin is then connected with the collector of triode VT1, VDD pin is then connected with filtering circuit, COMP pin is then connected with voltage feedback circuit with the equal ground connection of GND pin, SENSE+ pin, its SENSE-pin is then connected with the cathode output end of diode rectifier U.The drain electrode of described field effect transistor MOS is connected with the VDD pin of process chip U1 with filtering circuit simultaneously, its source electrode is then connected with voltage feedback circuit.In order to reach better implementation result, described process chip U1 is that SD42560 integrated chip realizes.
Described filtering circuit is by triode VT2, and resistance R4, electric capacity C5, inductance L 1 and voltage stabilizing diode D3 form.Wherein, resistance R4 is serially connected between the positive pole of electric capacity C2 and the emitter of triode VT2.The positive pole of electric capacity C5 is connected with the collector of triode VT2, its negative pole is then connected with the drain electrode of field effect transistor MOS.The N pole of voltage stabilizing diode D3 is connected with the positive pole of electric capacity C2, its P pole is then connected with the drain electrode of field effect transistor MOS after inductance L 1.The base stage of described triode VT2 is connected with the VDD pin of process chip U1.The N pole of described voltage stabilizing diode D3 and P form the output terminal of this filtering circuit extremely jointly.
Described voltage feedback circuit is by triode VT3, and electric capacity C4, polar capacitor C3, resistance R6, resistance R1, resistance R2 and diode D4 form.
During connection, the positive pole of electric capacity C4 is connected with the source electrode of field effect transistor MOS, its negative pole is then connected with the emitter of triode VT3.One end of resistance R6 is connected with the collector of triode VT3, its other end ground connection.The positive pole of polar capacitor C3 is connected with the source electrode of field effect transistor MOS, its negative pole is then connected with the base stage of triode VT3.The N pole of diode D4 is connected with the base stage of triode VT3, its P pole is then connected with the SENSE+ pin of process chip U1 after resistance R1 through resistance R2 in turn.
During work, the voltage after the Transformer Rectifier filtering circuit process of front end is input to process chip U1 to carry out transformation process and exports from the PWM pin of process chip U1.Voltage feedback circuit is then sampled to the voltage that the PWM pin of process chip U1 exports, and feeding back to the SENSE+ pin of process chip U1, process chip U1 adjusts the pulse duty factor of its inside according to the sampled voltage fed back thus makes the constant current hold that its PWM pin exports; Filtering circuit exports after voltage can being carried out filtering.
As mentioned above, just well the present invention can be realized.
Claims (7)
1. a constant current source aluminium electrolysis anode current measuring instrument, it is characterized in that, primarily of central processing unit, the constant current source module, voltage acquisition module, display, analog-to-digital conversion module and the memory module that are connected with central processing unit respectively, and the temperature sensor be connected with analog-to-digital conversion module forms; Described constant current source module is then by front end Transformer Rectifier filtering circuit, the power factor correction circuit be connected with front end Transformer Rectifier filtering circuit, the step-down conversion circuit be connected with power factor correction circuit, the filtering circuit be simultaneously connected with step-down conversion circuit with power factor correction circuit, and the voltage feedback circuit be connected with step-down conversion circuit forms; The output terminal of described filtering circuit is connected with central processing unit, the input termination civil power of front end Transformer Rectifier filtering circuit.
2. a kind of constant current source aluminium electrolysis anode current measuring instrument according to claim 1, it is characterized in that, described front end Transformer Rectifier filtered electrical routing transformer T, diode rectifier U, the fuse FU that one end is connected with the Same Name of Ends of the telefault on the former limit of transformer T, the other end then forms the input end of this front end Transformer Rectifier filtering circuit jointly with the non-same polarity of the telefault on the former limit of transformer T, and the electric capacity C1 be serially connected between the cathode output end of diode rectifier U and cathode output end forms; An input end of described diode rectifier U is connected with the non-same polarity of the telefault of transformer T secondary, its another input end is then connected with the Same Name of Ends of the telefault of transformer T secondary; The cathode output end of described diode rectifier U is connected with step-down conversion circuit, its cathode output end is then connected with power factor correction circuit.
3. a kind of constant current source aluminium electrolysis anode current measuring instrument according to claim 2, it is characterized in that, described power factor correction circuit is by triode VT1, positive pole is connected with the cathode output end of diode rectifier U, the electric capacity C2 that negative pole is then connected with step-down conversion circuit, be serially connected in the resistance R3 between the negative pole of electric capacity C2 and the base stage of triode VT1, N pole is connected with the positive pole of electric capacity C2, the diode D1 that P pole is then connected with the emitter of triode VT1, and N pole is connected with the positive pole of electric capacity C2, the diode D2 that P pole is then connected with the collector of triode VT1 forms, the positive pole of described electric capacity C2 is also connected with filtering circuit, the collector of described triode VT1 is connected with step-down conversion circuit.
4. a kind of constant current source aluminium electrolysis anode current measuring instrument according to claim 3, it is characterized in that, described step-down conversion circuit by process chip U1, field effect transistor MOS, and the resistance R5 be serially connected between the PWM pin of process chip U1 and the grid of field effect transistor MOS forms; The SW pin of described process chip U1 is connected with the negative pole of electric capacity C2, its VIN pin is then connected with the collector of triode VT1, VDD pin is then connected with filtering circuit, COMP pin is then connected with voltage feedback circuit with the equal ground connection of GND pin, SENSE+ pin, its SENSE-pin is then connected with the cathode output end of diode rectifier U; The drain electrode of described field effect transistor MOS is connected with the VDD pin of process chip U1 with filtering circuit simultaneously, its source electrode is then connected with voltage feedback circuit.
5. a kind of constant current source aluminium electrolysis anode current measuring instrument according to claim 4, it is characterized in that, described filtering circuit is by triode VT2, be serially connected in the resistance R4 between the positive pole of electric capacity C2 and the emitter of triode VT2, the electric capacity C5 that positive pole is connected with the collector of triode VT2, negative pole is then connected with the drain electrode of field effect transistor MOS, and the voltage stabilizing diode D3 that N pole is connected with the positive pole of electric capacity C2, P pole is then connected with the drain electrode of field effect transistor MOS after inductance L 1 forms; The base stage of described triode VT2 is connected with the VDD pin of process chip U1; The N pole of described voltage stabilizing diode D3 and P form the output terminal of this filtering circuit extremely jointly.
6. a kind of constant current source aluminium electrolysis anode current measuring instrument according to claim 5, it is characterized in that, described voltage feedback circuit is by triode VT3, positive pole is connected with the source electrode of field effect transistor MOS, the electric capacity C4 that negative pole is then connected with the emitter of triode VT3, one end is connected with the collector of triode VT3, the resistance R6 of other end ground connection, positive pole is connected with the source electrode of field effect transistor MOS, the polar capacitor C3 that negative pole is then connected with the base stage of triode VT3, and N pole is connected with the base stage of triode VT3, the diode D4 that P pole is then connected with the SENSE+ pin of process chip U1 after resistance R1 through resistance R2 in turn forms.
7. a kind of constant current source aluminium electrolysis anode current measuring instrument according to claim 6, it is characterized in that, described process chip U1 is SD42560 integrated chip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510783376.9A CN105301345A (en) | 2015-11-16 | 2015-11-16 | Constant current source aluminum electrolytic anode current measuring instrument |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510783376.9A CN105301345A (en) | 2015-11-16 | 2015-11-16 | Constant current source aluminum electrolytic anode current measuring instrument |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105301345A true CN105301345A (en) | 2016-02-03 |
Family
ID=55198843
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510783376.9A Withdrawn CN105301345A (en) | 2015-11-16 | 2015-11-16 | Constant current source aluminum electrolytic anode current measuring instrument |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105301345A (en) |
-
2015
- 2015-11-16 CN CN201510783376.9A patent/CN105301345A/en not_active Withdrawn
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105242098A (en) | Constant current source aluminum electrolysis anode current measuring instrument based on differential amplification | |
| CN107271756B (en) | Load voltage detection circuit and method | |
| CN105353799A (en) | Intelligent paint dryer temperature-control system based on A/D converting circuit | |
| CN105274573A (en) | Automatic alumina feeding system for aluminium electrolysis | |
| CN112510801A (en) | Charger output voltage calibration circuit and calibration method | |
| CN103219765A (en) | Photovoltaic charging controller | |
| CN103944425A (en) | Buck type high power factor converter based on integrated controller | |
| CN105301345A (en) | Constant current source aluminum electrolytic anode current measuring instrument | |
| CN203151389U (en) | Control circuit of three-phase high power factor rectifier | |
| CN105301329A (en) | Constant current source aluminum electrolytic anode current measuring instrument based on signal rapid conversion | |
| CN204886697U (en) | High -gain boost circuit | |
| CN105425024A (en) | Differential amplification type constant-current source aluminum electrolysis anode current measuring instrument based on signal conversion | |
| CN207730827U (en) | DC voltage sample circuit based on self-maintained circuit | |
| CN210111678U (en) | MPPT solar energy collecting circuit and solar energy equipment | |
| CN203645895U (en) | Load sampling circuit of non-isolated LED driving circuit | |
| CN203313045U (en) | Large-power switch power supply drive circuit | |
| CN106020280A (en) | High precision constant temperature automatic control system based on buffer protection circuit | |
| CN104281191A (en) | MPPT (maximum power point tracking) system of photovoltaic cells | |
| CN205562731U (en) | Diode breakdown voltage test circuit | |
| CN105430795A (en) | Energy saving control system of intelligent LED lamp based on compound double-order filter circuit | |
| CN106301025A (en) | A kind of voltage buffer power supply of anode electrolytic cell current measuring device surging suppression | |
| CN202095165U (en) | Ceramic metal halide lamp ballast power compensation system and ceramic metal halide lamp ballast | |
| CN214278283U (en) | Output alternating voltage detection circuit | |
| CN201490907U (en) | Free DC voltage generation circuit | |
| CN106301024A (en) | A kind of anode electrolytic cell current measuring device integrated regulated power supply |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20160203 |
|
| WW01 | Invention patent application withdrawn after publication |