CN105299478A - Method capable of quickly reading out accumulated use time of flange and pipeline - Google Patents
Method capable of quickly reading out accumulated use time of flange and pipeline Download PDFInfo
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- CN105299478A CN105299478A CN201510773072.4A CN201510773072A CN105299478A CN 105299478 A CN105299478 A CN 105299478A CN 201510773072 A CN201510773072 A CN 201510773072A CN 105299478 A CN105299478 A CN 105299478A
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Abstract
The invention discloses a method capable of quickly reading out the accumulated use time of a flange and a pipeline. A chip and a signal source are embedded in a flange body. When the flange is mounted, the signal source is activated to send out signals, and the chip starts counting and stores the time after receiving the signals. When the accumulated use time of the flange and the pipeline needs to be known, a data reading device is used for scanning the flange, the stored time is sent to the data reading device through the flange, and the received time is displayed by the data reading device. The accumulated use time of the flange and the pipeline can be known quickly, the flange and the pipeline can be conveniently replaced by workers in time, and great losses caused by petroleum or natural gas leaking are avoided. In addition, operation is easy and convenient, the accumulated use time of the flange and the pipeline does not need to be recorded, and the workload of the workers is relieved.
Description
Technical field
The invention belongs to the manufacture field of flange, particularly relate to a kind of method that can read the accumulative service time of flange and pipeline fast.
Background technique
Flange and pipeline are the connection devices that pipeline transport is commonly used.Due to the conveying of oil and natural gas pipeline is oil and natural gas, once leak, will cause huge loss.Therefore very high to the sealing requirements of pipeline connection.After a protracted use, flange can damage slowly, and need to change in time, no person will cause the leakage of oil and natural gas, causes huge loss for flange and pipeline.Adopt the accumulative service time of manual record flange and pipeline during existing processing method, change flange by workman in time according to the accumulative service time of flange.There is following defect in such processing mode: because number of lines is huge; cause the data of manual record huge; pipeline often reclaims simultaneously; then install and use again; manual record can often be made mistakes; or error of omission flange and service time of pipeline, cause the flange that exceedes service life and pipeline install and use again and occur great potential safety hazard.。
Summary of the invention
In order to overcome above-mentioned existing replacing flange and pipeline existing defects, the invention provides the method that can read flange and pipeline fast and add up service time, workman is with the accumulative service time of data fetch device scanning flange just known road flange and pipeline, be convenient to workman and change flange in time, avoid the heavy losses because oil or natural gas leakage cause.And simple to operation, do not need the accumulative service time of recording flange, alleviate the workload of workman.
The present invention for solving the problems of the technologies described above adopted technological scheme is:
A kind of method that can read flange and pipeline fast and add up service time, it is characterized in that: in flange body, bury chip and signal source underground, when mounting flange and pipeline, activation signal source sends signal, chip starts timing after receiving signal and preserves, when needing to know that flange and pipeline add up service time, scan flange with data fetch device, the time of preservation is sent to data fetch device by flange, and data fetch device demonstrates the time received.
The specifications and models of flange and pipeline, production time, production numbering, working life and accumulative service time etc. are also preserved in described chip.
Described chip comprises signal receiving module, signal processing module, timing module and information and preserves module, signal receiving module is used for the signal that receiving sensor transmits, the signal that described signal processing module receives according to signal receiving module, control timing module start timing or terminate timing, described timing module is used for writing time and is sent to information to preserve module the time of record, and described information preserves the time that module sends over for storing timing module.
Described signal source is touch switch signal source or approach switch signal source.
Described touch switch signal source is touch switch, and triggering the activation after installing flange and pipeline sends signal, and chip starts timing after receiving signal and preserves.
Touch switch can pass through artificial touch-pressure switch, the outside parts touch-pressure switch close to flange or the outside parts touch-pressure switch inserting flange, gets out of the way pass and closes or disconnect, and switch is closed or disconnect formation Signal transmissions to chip.
Described approach switch signal source is electromagnetic wave signal source, and during mounting flange, electromagnetic wave signal source receives the electromagnetic wave returned and will activate and send signal, and chip starts timing after receiving signal and preserves.
Electromagnetic wave signal source generates electromagnetic waves from end face of flange, circumference of flange or flange bolt hole and launches, when having exterior object close to end face of flange, close to circumference of flange or enter flange bolt hole, reflection of electromagnetic wave is returned, proximity switch produce have exterior object close to or insert the signal of flange, this Signal transmissions is to chip.
Described approach switch signal source comprises magnet, nonmagnetic material and sensor, and nonmagnetic material is arranged on the bolt hole surrounding of flange body, and described nonmagnetic material has installed magnet and sensor.
When mounting flange and pipeline, bolt passing through bolt hole, bolt magnetizes by the magnetic field that magnet sends, now sensor detects the magnetic field that the bolt that is magnetized sends, sensor will detect that the signal in magnetic field sends to chip, the signal receiving module of chip receives signal magnetic field being detected, and signal processing module reads signal that magnetic field detected and controls timing module and starts timing, and information is preserved module and preserved the time that timing module starts timing simultaneously.
When changing flange and pipeline, bolt takes out bolt hole, the bolt be magnetized is taken away, sensor cannot detect the magnetic field that bolt sends, the signal receiving module of chip receives the signal that magnetic field cannot be detected, signal processing module controls timing module and stops timing after reading the signal that magnetic field cannot be detected, information is preserved module and preserved the time that timing module stops timing simultaneously.
Described chip is connected by signaling line with sensor.
Signal transmitter is embedded with in described flange body.
Described signal transmitter is connected by signaling line with chip.
Described signal transmitter is integrated on chip mainboard.
Described signal transmitter is antenna.
Described approach switch signal source comprises magnet, nonmagnetic material and sensor, described flange body comprises the first flange body and the second flange body, in second flange body, nonmagnetic material is set, magnet and sensor have been installed in nonmagnetic material, bury chip underground in described second flange body, described first flange body is metal flange body.
Described approach switch signal source is inductance type, condenser type or Hall proximity test sensor, described flange body comprises the first flange body and the second flange body, bury chip underground in described second flange body, described first flange body is metal flange body.
When connecting line, when the additional metal body in the first flange body or the first flange inserts flange bolt hole close to the second flange or bolt, it is close that sensor device monitors metal body, and sensor will chip for activating, and chip starts writing time automatically.
When connecting line, be fixed on the first flange body on two pipelines and the second flange body close, bolt is inserted in bolt hole, by bolt, the first flange body and the second flange body is coupled together.First flange body is near the second flange body, and in the second flange, the magnet of body sends magnetic field and the first flange body magnetized, and sensor detects the first magnet magnetized flange body, and sensor activation chip, chip starts writing time automatically.
Described approach switch signal source comprises magnet, nonmagnetic material and sensor, described flange body comprises the first flange body and the second flange body, in described first flange body, the first nonmagnetic material is set, in first nonmagnetic material, magnet is installed, in described second flange body, the second nonmagnetic material is set, in second nonmagnetic material is arranged, sensor is installed, in described second flange body, buries chip underground.
When connecting line, be fixed on the first flange body on two pipelines and the second flange body close.Bolt is inserted in bolt hole, because two flange body are close, the magnetic field that the magnet in the first flange body sends goes out to send will be detected by sensor from notch, once sensor detects magnetic field, sensor will chip for activating, and chip starts writing time automatically.
Compared with prior art, the present invention has following beneficial effect:
Before the use of flange and pipeline, staff scans flange with data fetch device (as electronic scanner), detector is communicated by wireless signal with chip, the information of preservation is sent to detector by chip, user just can know the information in chip by detector, information comprises the information such as accumulative service time (being exactly the time of chip record), the time of making the product, manufacturer, specification, model of flange and pipeline.Such user only need by the information such as accumulative service time of detector scanner scanning one lower flange just known road flange and pipeline, whether changes flange and pipeline provides reference accurately to user, is convenient to user and changes flange and pipeline in time.And user does not need the accumulative service time of recording flange and pipeline again, do not need to check record chart yet, simple and convenient.User can also know the information such as flange and the pipeline time of making the product, manufacturer, specification, model, according to these information, user just knows the working life of flange and pipeline, timely replacing flange, ensureing the accumulative service time extending flange and pipeline under the prerequisite that flange and pipeline do not damage as far as possible, reduce the cost of enterprise.User can know the information such as flange and the pipeline time of making the product, manufacturer, specification, model, accumulative service time, occurs that accident is convenient to accident investigation, has trackability.User, by scanning the accumulative service time of the flange that changes just known road flange and pipeline, avoids using the flange that exceedes working life and pipeline to cause security incident.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention 3 first flange body;
Fig. 2 is the structural representation of the embodiment of the present invention 3 second flange body;
Fig. 3 is the structural representation of the embodiment of the present invention 4 first flange body;
Fig. 4 is the structural representation of the embodiment of the present invention 4 second flange body;
Fig. 5 is the structural representation of the embodiment of the present invention 5;
Fig. 6 is the structural representation that the embodiment of the present invention 5 connects into pipeline;
Fig. 7 is the working principle block diagram of chip of the present invention.
Mark in figure: 1, flange body, the 11, first flange body, the 12, second flange body, 2, bolt, 3, sensor, 4, magnet, 5, nonmagnetic material, the 51, first nonmagnetic material, the 52, second nonmagnetic material, 6, chip, 7, bolt hole, 8, pipeline.
Embodiment
Below in conjunction with embodiment, the invention will be further described, and described embodiment is only the present invention's part embodiment, is not whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments used obtained under creative work prerequisite, belongs to protection scope of the present invention.
Difference of the present invention is: only just can read out the specifications and models of flange easily by data fetch device, production time, production are numbered, working life and accumulative service time etc. information.
The present invention includes flange body 1, also comprise chip 6 and signal source, described chip 6 and signal source are embedded in flange body 1, and described signal source sends signal upon activation; The signal that described chip 6 is launched for Received signal strength source, starts timing upon receipt of the signals and preserves.
The present invention also comprises data fetch device, the data that this data fetch device is preserved for reading chip.
Flange specifications and models, production time, production numbering, working life and accumulative service time etc. are also preserved in described chip 6.
Described chip 6 comprises signal receiving module, signal processing module, timing module and information and preserves module, signal receiving module is used for the signal that receiving sensor transmits, the signal that described signal processing module receives according to signal receiving module, control timing module start timing or terminate timing, described timing module is used for writing time and is sent to information to preserve module the time of record, and described information preserves the time that module sends over for storing timing module.
The present invention is elaborated below with specific embodiment.
Embodiment 1
The present embodiment comprises flange body 1, also comprises chip 6 and signal source, and described chip 6 and signal source are embedded in flange body 1, and described signal source sends signal upon activation; The signal that described chip 6 is launched for Received signal strength source, starts timing upon receipt of the signals and preserves.
The present embodiment also comprises data fetch device, the data that this data fetch device is preserved for reading chip.
Flange specifications and models, production time, production numbering, accumulative service time etc. are also preserved in described chip 6.
Described chip 6 comprises signal receiving module, signal processing module, timing module and information and preserves module, signal receiving module is used for the signal that receiving sensor transmits, the signal that described signal processing module receives according to signal receiving module, control timing module start timing or terminate timing, described timing module is used for writing time and is sent to information to preserve module the time of record, and described information preserves the time that module sends over for storing timing module.
The present embodiment signal source is touch switch signal source.
This touch switch signal source is touch switch, and triggering the activation after installing flange sends signal, and chip starts timing after receiving signal and preserves.
Touch switch can pass through artificial touch-pressure switch, the outside parts touch-pressure switch close to flange or the outside parts touch-pressure switch inserting flange, gets out of the way pass and closes or disconnect, and switch is closed or disconnect formation Signal transmissions to chip.
Embodiment 2
The present embodiment comprises flange body 1, also comprises chip 6 and signal source, and described chip 6 and signal source are embedded in flange body 1, and described signal source sends signal upon activation; The signal that described chip 6 is launched for Received signal strength source, starts timing upon receipt of the signals and preserves.
The present embodiment also comprises data fetch device, the data that this data fetch device is preserved for reading chip.
Flange specifications and models, production time, production numbering, accumulative service time etc. are also preserved in described chip 6.
Described chip 6 comprises signal receiving module, signal processing module, timing module and information and preserves module, signal receiving module is used for the signal that receiving sensor transmits, the signal that described signal processing module receives according to signal receiving module, control timing module start timing or terminate timing, described timing module is used for writing time and is sent to information to preserve module the time of record, and described information preserves the time that module sends over for storing timing module.
The present embodiment signal source is approach switch signal source.
This approach switch signal source is electromagnetic wave signal source, and during mounting flange, electromagnetic wave signal source receives the electromagnetic wave returned and will activate and send signal, and chip starts timing after receiving signal and preserves.
Electromagnetic wave signal source generates electromagnetic waves from end face of flange, circumference of flange or flange bolt hole and launches, when having exterior object close to end face of flange, close to circumference of flange or enter flange bolt hole, reflection of electromagnetic wave is returned, proximity switch produce have exterior object close to or insert the signal of flange, this Signal transmissions is to chip.
Embodiment 3
The present embodiment comprises flange body 1, also comprises chip 6 and signal source, and described chip 6 and signal source are embedded in flange body 1, and described signal source sends signal upon activation; The signal that described chip 6 is launched for Received signal strength source, starts timing upon receipt of the signals and preserves.
The present embodiment also comprises data fetch device, the data that this data fetch device is preserved for reading chip.
Flange specifications and models, production time, production numbering, working life and accumulative service time etc. are also preserved in described chip 6.
Described chip 6 comprises signal receiving module, signal processing module, timing module and information and preserves module, signal receiving module is used for the signal that receiving sensor transmits, the signal that described signal processing module receives according to signal receiving module, control timing module start timing or terminate timing, described timing module is used for writing time and is sent to information to preserve module the time of record, and described information preserves the time that module sends over for storing timing module.
The present embodiment signal source is approach switch signal source.
Described approach switch signal source comprises magnet 4, nonmagnetic material 5 and sensor 3, described flange body 1 comprises the first flange body 11 and the second flange body 12, in described first flange body 11, the first nonmagnetic material 51 is set, in first nonmagnetic material 51, magnet 4 is installed, in described second flange body 12, the second nonmagnetic material 52 is set, in second nonmagnetic material 52, sensor 3 is installed, in described second flange body 12, buries chip 6 underground.
When connecting line, be fixed on the first flange body on two pipelines and the second flange body close.Because two flange body are close, the magnetic field that the magnet in the first flange body sends will be detected by sensor, once sensor detects magnetic field, sensor will chip for activating, and chip starts writing time automatically.
Embodiment 4
The present embodiment comprises flange body 1, also comprises chip 6 and signal source, and described chip 6 and signal source are embedded in flange body 1, and described signal source sends signal upon activation; The signal that described chip 6 is launched for Received signal strength source, starts timing upon receipt of the signals and preserves.
The present embodiment also comprises data fetch device, the data that this data fetch device is preserved for reading chip.
Flange specifications and models, production time, production numbering, working life and accumulative service time etc. are also preserved in described chip 6.
Described chip 6 comprises signal receiving module, signal processing module, timing module and information and preserves module, signal receiving module is used for the signal that receiving sensor transmits, the signal that described signal processing module receives according to signal receiving module, control timing module start timing or terminate timing, described timing module is used for writing time and is sent to information to preserve module the time of record, and described information preserves the time that module sends over for storing timing module.
The present embodiment signal source is approach switch signal source.
Described approach switch signal source comprises magnet 4, nonmagnetic material 5 and sensor 3, described flange body 1 comprises the first flange body 11 and the second flange body 12, in second flange body 12, nonmagnetic material 5 is set, sensor 3 and magnet 4 are installed in nonmagnetic material 5, bury chip 6 underground in described second flange body 12, described first flange body 11 is metal flange body.
When connecting line, be fixed on the first flange body on two pipelines and the second flange body close, bolt is inserted in bolt hole, by bolt, the first flange body and the second flange body is coupled together.First flange body is near the second flange body, and in the second flange, the magnet of body sends magnetic field and the first flange body magnetized, and sensor detects the first magnet magnetized flange body, and sensor activation chip, chip starts writing time automatically.
Embodiment 5
The present embodiment comprises flange body 1, also comprises chip 6 and signal source, and described chip 6 and signal source are embedded in flange body 1, and described signal source sends signal upon activation; The signal that described chip 6 is launched for Received signal strength source, starts timing upon receipt of the signals and preserves.
The present embodiment also comprises data fetch device, the data that this data fetch device is preserved for reading chip.
Flange specifications and models, production time, production numbering, working life and accumulative service time etc. are also preserved in described chip 6.
Described chip 6 comprises signal receiving module, signal processing module, timing module and information and preserves module, signal receiving module is used for the signal that receiving sensor transmits, the signal that described signal processing module receives according to signal receiving module, control timing module start timing or terminate timing, described timing module is used for writing time and is sent to information to preserve module the time of record, and described information preserves the time that module sends over for storing timing module.
The present embodiment signal source is approach switch signal source.
This approach switch signal source comprises magnet 4, nonmagnetic material 5 and sensor 3, and nonmagnetic material 5 is arranged on the bolt hole surrounding of flange body 1, is provided with magnet 4 and sensor 3 in described nonmagnetic material 5.
During mounting flange, bolt passing through bolt hole, bolt magnetizes by the magnetic field that magnet sends, now sensor detects the magnetic field that the bolt that is magnetized sends, sensor will detect that the signal in magnetic field sends to chip, the signal receiving module of chip receives signal magnetic field being detected, and signal processing module reads signal that magnetic field detected and controls timing module and starts timing, and information is preserved module and preserved the time that timing module starts timing simultaneously.
When changing flange, bolt takes out bolt hole, the bolt be magnetized is taken away, sensor cannot detect the magnetic field that bolt sends, sensor cannot detect that the signal in magnetic field sends to chip, the signal receiving module of chip receives the signal that magnetic field cannot be detected, and signal processing module controls timing module and stops timing after reading the signal that magnetic field cannot be detected, and information is preserved module and preserved the time that timing module stops timing simultaneously.
Described chip 6 is communicated by wireless signal with sensor 3, and certain described chip 6 also can be connected by signaling line with sensor 3.
Signal transmitter is embedded with in described flange body 1.Described signal transmitter is connected by signaling line with chip, and certain described signal transmitter also can be integrated on chip 6.Described signal transmitter is antenna.
Embodiment 6
The present embodiment comprises flange body 1, also comprises chip 6 and signal source, and described chip 6 and signal source are embedded in flange body 1, and described signal source sends signal upon activation; The signal that described chip 6 is launched for Received signal strength source, starts timing upon receipt of the signals and preserves.
The present embodiment also comprises data fetch device, the data that this data fetch device is preserved for reading chip.
Flange specifications and models, production time, production numbering, accumulative service time etc. are also preserved in described chip 6.
Described chip 6 comprises signal receiving module, signal processing module, timing module and information and preserves module, signal receiving module is used for the signal that receiving sensor transmits, the signal that described signal processing module receives according to signal receiving module, control timing module start timing or terminate timing, described timing module is used for writing time and is sent to information to preserve module the time of record, and described information preserves the time that module sends over for storing timing module.
The present embodiment signal source is approach switch signal source.
This approach switch signal source is inductance type, condenser type or Hall proximity test sensor, described flange body 1 comprises the first flange body and the second flange body, bury chip underground in described second flange body, described first flange body is metal flange body.
When connecting line, when the additional metal body in the first flange body or the first flange inserts flange bolt hole close to the second flange or bolt, it is close that sensor device monitors metal body, and sensor will chip for activating, and chip starts writing time automatically.
Many pipelines 8 are connected into pipeline by bolt 2 through bolt hole 7 by above-mentioned flange body 1.
Claims (10)
1. the method that can read flange and pipeline fast and add up service time, it is characterized in that: in flange body, bury chip and signal source underground, during mounting flange, activation signal source sends signal, chip starts timing after receiving signal and preserves, when needing to know that flange adds up service time, scan flange with data fetch device, the time of preservation is sent to data fetch device by flange, and data fetch device demonstrates the time received.
2. a kind of method that can read flange and pipeline fast and add up service time according to claim 1, it is characterized in that: in described chip, also preserve flange and pipeline specification model, production time, production numbering, working life and accumulative service time, during data fetch device scanning flange body, the information of flange specifications and models, production time, production numbering, working life and accumulative service time simultaneously also can be sent to data fetch device by chip.
3. a kind of method that can read flange and pipeline fast and add up service time according to claim 1 and 2, it is characterized in that: described chip comprises signal receiving module, signal processing module, timing module and information preserve module, signal receiving module is used for the signal that receiving sensor transmits, the signal that described signal processing module receives according to signal receiving module, control timing module start timing or terminate timing, described timing module is used for writing time and is sent to information to preserve module the time of record, described information preserves the time that module sends over for storing timing module.
4. a kind of method that can read flange and pipeline fast and add up service time according to claim 1, is characterized in that: described signal source is touch switch signal source or approach switch signal source.
5. a kind of method that can read flange and pipeline fast and add up service time according to claim 4, it is characterized in that: described touch switch signal source is touch switch, trigger the activation after installing flange and send signal, chip starts timing after receiving signal and preserves.
6. a kind of method that can read flange and pipeline fast and add up service time according to claim 4, it is characterized in that: described approach switch signal source is electromagnetic wave signal source, during mounting flange, electromagnetic wave signal source receives the electromagnetic wave returned and will activate and send signal, and chip starts timing after receiving signal and preserves.
7. a kind of method that can read flange and pipeline fast and add up service time according to claim 6, it is characterized in that: electromagnetic wave signal source generates electromagnetic waves from end face of flange, circumference of flange or flange bolt hole and launches, when having exterior object close to end face of flange, close to circumference of flange or enter flange bolt hole, reflection of electromagnetic wave is returned, proximity switch produce have exterior object close to or insert the signal of flange, this Signal transmissions is to chip.
8. a kind of method that can read flange and pipeline fast and add up service time according to claim 4, it is characterized in that: described approach switch signal source comprises magnet, nonmagnetic material and sensor, nonmagnetic material is arranged on the bolt hole place of flange body, has installed magnet and sensor in described nonmagnetic material.
9. a kind of method that can read flange and pipeline fast and add up service time according to claim 4, it is characterized in that: described approach switch signal source comprises magnet, nonmagnetic material and sensor, described flange body comprises the first flange body and the second flange body, in second flange body, nonmagnetic material is set, in described nonmagnetic material, magnet and sensor are installed, bury chip underground in described second flange body, described first flange body is metal flange body.
10. according to claim 4ly a kind ofly can read the method that flange adds up service time fast, it is characterized in that: described approach switch signal source comprises magnet, nonmagnetic material and sensor, described flange body comprises the first flange body and the second flange body, in described first flange body, the first nonmagnetic material is set, in first nonmagnetic material, magnet is installed, in described second flange body, the second nonmagnetic material is set, in second nonmagnetic material, sensor is installed, in described second flange body, buries chip underground.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510773072.4A CN105299478B (en) | 2015-11-13 | 2015-11-13 | A kind of method that can quickly read flange and the accumulative use time of pipeline |
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| CN201510773072.4A CN105299478B (en) | 2015-11-13 | 2015-11-13 | A kind of method that can quickly read flange and the accumulative use time of pipeline |
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| CN105299478B CN105299478B (en) | 2017-08-29 |
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Also Published As
| Publication number | Publication date |
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| CN105299478B (en) | 2017-08-29 |
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