CN105297181B - A kind of water process sponge material - Google Patents

A kind of water process sponge material Download PDF

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Publication number
CN105297181B
CN105297181B CN201510827588.2A CN201510827588A CN105297181B CN 105297181 B CN105297181 B CN 105297181B CN 201510827588 A CN201510827588 A CN 201510827588A CN 105297181 B CN105297181 B CN 105297181B
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China
Prior art keywords
water process
fiber
polyester
prepared
process sponge
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CN201510827588.2A
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CN105297181A (en
Inventor
孟森
魏锋
申红亚
黄真锋
卯甜甜
孟涛
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Meng Sen
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Abstract

The invention discloses a kind of water process sponge material, first by modified poly ester melt-spraying spinning, weave obtain water process sponge again, and adjust the structure of fiber by adding modifying agent, improve the intensity of fiber;Cross-linked layer is formed in fiber surface by Quick cross-linking, and introduces nano-particle, further ensure the intensity of fiber, improve water process sponge adsorption capacity.Water process fiber oil suction group content disclosed by the invention is big, and its application field can be widened significantly after being prepared into water process sponge, can play more positive effect in organic liquid pollution control field;And preparation method of the invention is simple, it is easy to operate, and preparation time is short, the water process sponge for thus preparing has the characteristics of excellent absorption property, intensity are good, density is small and reusable, is adapted to industrialized production.

Description

A kind of water process sponge material
Technical field
The present invention relates to a kind of manufacturing technology of environment-friendly materials, and in particular to a kind of water process sponge material, belong to high score Sub- field of material preparation.
Background technology
The mankind to water resource the need for it is increasing, but with industrialized development, global problem of environmental pollution is increasingly Seriously, substantial amounts of rubbish pours river into daily.In recent years, with the high speed development of modern industry, a large amount of unprocessed or place The below standard sewage of reason is directly discharged, and violent destruction is caused to water environment, causes water quality deterioration, and water quality type water shortage problem is increasingly It is prominent.Under this critical situation, water technology urgently needs quickly development.Wherein, organic liquid waste such as benzene class, coal Oiliness low molecule liquid state organics, the machine oil because of various accident leakages, the original water insoluble or that be insoluble in water such as oil and gasoline The water resource pollution problems demands such as oil, the river for causing, ocean are contained and are solved.High oil-absorbent material is in terms of organic liquid waste is solved Problem has the advantages that the organic liquid for reclaiming is possible to be reused, and has effectively saved resource, improves resource Utilization rate.Therefore, Devoting Major Efforts To Developing high oil-absorbent material is current study hotspot.
However, traditional water treatment technology such as absorption method, activated sludge process etc. are over time, show each The drawbacks of, such as high energy consumption, treatment effeciency are low, produce secondary pollution.And in recent years, with the progress of science and technology, water It is the development of conventional processes technical elements that the innovation for the treatment of technology is not simple, many new materials in water process should With more so that water technology is developed rapidly.With chemical crosslinking structure and the granular conjunction that can effectively select absorption organic liquid Into oil-absorbing resin, approach is provided to administer organic liquid pollution problem.High oil-absorbing resin is a class oleophylic monomer as basic The low crosslinking degree polymer of monomer, the water sucting mechanism of the similar super absorbent resin of Oil-absorptive mechanism.But due to the office of resin shape It is sex-limited, make high oil-absorbing resin that greatly limitation is received in terms of application field.Conventional adsorbing fiber mainly includes at present:Activity Carbon fibe, the mesopore adsorption fiber for being made traditional fibre material etc..But, existing fiber water process sponge is basic to pollutant It is that based on physical action, small which results in its adsorption capacity, absorption cannot meet industry and answer up to the slow shortcoming of saturation time It is required that.
The content of the invention
It is an object of the invention to provide a kind of water process sponge.
To achieve the above object of the invention, the technical solution adopted by the present invention is:
A kind of water process sponge material, it is cuboid structure, and its thickness is 7~9 millimeters, and density is 480~530 G/l;The water process sponge material is obtained by water process fibrage;
The water process fiber is prepared by following steps:Polyester resin is mixed with sodium iodide, hydroxy ethyl fiber is added Element and 2,6- bis- (4- amino-benzene oxygens) benzonitrile, mixing add silica, fluorination ytterbium, well mixed to obtain polyester group Compound;Then by polymer blend addition screw extruder, polyester granules are prepared;Again using the method for melt-spraying spinning by polyester Particle is prepared into polyester fiber;Then polyester fiber is inserted in aqueous finish solution, is soaked 60 seconds;Then in 140 DEG C for the treatment of 70 seconds, obtain described water process fiber;
The molecular weight of the polyester resin is 2.5~40,000;
The finishing agent is made up of Isooctyl acrylate monomer, acrylamide, benzoyl peroxide.
The present invention processes modified polyester fiber using new finishing agent, then is prepared with the braiding speed of 2~3m/min Water process sponge, it carries a large amount of lipophilic groups, and the modified particle that binding fiber is carried reaches the effect of excellent absorption property Really.
In the present invention, by mass parts, in the polymer blend, the composition of each raw material is:
Polyester resin 100
Sodium iodide 1~1.2
Hydroxyethyl cellulose 2~2.6
2,6- bis- (4- amino-benzene oxygens) benzonitrile 12~15
Silica 1 4~18
Fluorination ytterbium 4~7
In order to ensure the excellent mechanical property of polymer and play particle effect, the present invention is preferably, described by mass parts In polymer blend, the composition of each raw material is:
Polyester resin 100
Sodium iodide 1.1
Hydroxyethyl cellulose 2.3
2,6- bis- (4- amino-benzene oxygens) benzonitrile 14
Silica 15
Fluorination ytterbium 6.
In finishing agent of the present invention, Isooctyl acrylate monomer, acrylamide, the mass ratio of benzoyl peroxide are(1.3~1.6) ∶1∶(0.18~0.32).In order to ensure excellent finishing effect, in finishing agent, Isooctyl acrylate monomer, acrylamide, peroxidating The mass ratio of benzoyl is preferably 1.5: 1: 0.28.
In the present invention, the consumption of finishing agent is the 2.3% of polyester fiber quality.
Because above-mentioned technical proposal is used, the present invention has following advantages compared with prior art:
(1)The present invention first by modified poly ester melt-spraying spinning, weave obtain water process sponge again, and adjusted by adding modifying agent The structure of fiber is saved, the intensity of fiber is improve;Cross-linked layer is formed in fiber surface by Quick cross-linking, and introduces nanoparticle Son, further ensures the intensity of fiber, improves water process sponge adsorption capacity.
(2)The polyester modification treatment that carried out before spinning of the invention solves prior art by such material well Material is easily soluble in organic matter when directly adsorbing organic matter, it is necessary to is carried out the technological difficulties of crosslinking Treatment, both be ensure that polymer The requirement of spinning can be met, in turn ensure that the fiber for finally giving has certain intensity.
(3)Water process fiber oil suction group content disclosed by the invention is big, is prepared into its application field after water process sponge Can significantly be widened, more positive effect can be played in organic liquid pollution control field;And preparation method of the invention Simply, it is easy to operate, preparation time is short, and the water process sponge for thus preparing has that excellent absorption property, intensity is good, density is small And it is reusable the characteristics of, be adapted to industrialized production.
Specific embodiment
With reference to embodiment, the invention will be further described;In the present embodiment, the consumption of finishing agent is polyester fiber The 2.3% of quality.
Embodiment one
100g polyester resin is mixed with 1g sodium iodides, 2g hydroxyethyl celluloses and 12g 2, (the 4- amino of 6- bis- is added Phenoxy group) benzonitrile, mixing adds 14g silica, 4g fluorination ytterbiums, well mixed to obtain polymer blend;Then will be poly- Ester composition is added in screw extruder, prepares polyester granules;Polyester granules are prepared into using the method for melt-spraying spinning again poly- Ester fiber;Then polyester fiber is inserted in aqueous finish solution, is soaked 60 seconds;Then processed 70 seconds in 140 DEG C, obtained at water Reason fiber;Water process sponge material is obtained with the braiding speed braiding of 3m/min again;It is cuboid structure, thickness is 7 millimeters, Density is 480 g/l.
The molecular weight of the polyester resin is 2.5~40,000;The finishing agent is by 13g Isooctyl acrylate monomers, 10g acryloyls Amine, 1.8g benzoyl peroxides composition.
Embodiment two
100g polyester resin is mixed with 1.2g sodium iodides, 2.6g hydroxyethyl celluloses and the 15g 2, (4- of 6- bis- is added Amino-benzene oxygen) benzonitrile, mixing adds 18g silica, 7g fluorination ytterbiums, well mixed to obtain polymer blend;Then By in polymer blend addition screw extruder, polyester granules are prepared;Using the method for melt-spraying spinning prepared by polyester granules again Into polyester fiber;Then polyester fiber is inserted in aqueous finish solution, is soaked 60 seconds;Then processed 70 seconds in 140 DEG C, obtained Water process fiber;Water process sponge material is obtained with the braiding speed braiding of 3m/min again;It is cuboid structure, thickness is 7 Millimeter, density is 480 g/l.
The molecular weight of the polyester resin is 2.5~40,000;The finishing agent is by 13g Isooctyl acrylate monomers, 10g acryloyls Amine, 1.8g benzoyl peroxides composition.
Embodiment three
100g polyester resin is mixed with 1g sodium iodides, 2g hydroxyethyl celluloses and 12g 2, (the 4- amino of 6- bis- is added Phenoxy group) benzonitrile, mixing adds 14g silica, 4g fluorination ytterbiums, well mixed to obtain polymer blend;Then will be poly- Ester composition is added in screw extruder, prepares polyester granules;Polyester granules are prepared into using the method for melt-spraying spinning again poly- Ester fiber;Then polyester fiber is inserted in aqueous finish solution, is soaked 60 seconds;Then processed 70 seconds in 140 DEG C, obtained at water Reason fiber;Water process sponge material is obtained with the braiding speed braiding of 3m/min again;It is cuboid structure, thickness is 7 millimeters, Density is 480 g/l.
The molecular weight of the polyester resin is 2.5~40,000;The finishing agent is by 16g Isooctyl acrylate monomers, 10g acryloyls Amine, 3.2g benzoyl peroxides composition.
Example IV
100g polyester resin is mixed with 1.2g sodium iodides, 2.6g hydroxyethyl celluloses and the 15g 2, (4- of 6- bis- is added Amino-benzene oxygen) benzonitrile, mixing adds 18g silica, 7g fluorination ytterbiums, well mixed to obtain polymer blend;Then By in polymer blend addition screw extruder, polyester granules are prepared;Using the method for melt-spraying spinning prepared by polyester granules again Into polyester fiber;Then polyester fiber is inserted in aqueous finish solution, is soaked 60 seconds;Then processed 70 seconds in 140 DEG C, obtained Water process fiber;Water process sponge material is obtained with the braiding speed braiding of 2m/min again;It is cuboid structure, thickness is 7 Millimeter, density is 480 g/l.
The molecular weight of the polyester resin is 2.5~40,000;The finishing agent is by 13g Isooctyl acrylate monomers, 10g acryloyls Amine, 1.8g benzoyl peroxides composition.
Embodiment five
100g polyester resin is mixed with 1.2g sodium iodides, 2.6g hydroxyethyl celluloses and the 15g 2, (4- of 6- bis- is added Amino-benzene oxygen) benzonitrile, mixing adds 18g silica, 7g fluorination ytterbiums, well mixed to obtain polymer blend;Then By in polymer blend addition screw extruder, polyester granules are prepared;Using the method for melt-spraying spinning prepared by polyester granules again Into polyester fiber;Then polyester fiber is inserted in aqueous finish solution, is soaked 60 seconds;Then processed 70 seconds in 140 DEG C, obtained Water process fiber;Water process sponge material is obtained with the braiding speed braiding of 2m/min again;It is cuboid structure, thickness is 9 Millimeter, density is 530 g/l.
The molecular weight of the polyester resin is 2.5~40,000;The finishing agent is by 13g Isooctyl acrylate monomers, 10g acryloyls Amine, 1.8g benzoyl peroxides composition.
Embodiment six
100g polyester resin is mixed with 1.1g sodium iodides, 2.3g hydroxyethyl celluloses and the 14g 2, (4- of 6- bis- is added Amino-benzene oxygen) benzonitrile, mixing adds 15g silica, 6g fluorination ytterbiums, well mixed to obtain polymer blend;Then By in polymer blend addition screw extruder, polyester granules are prepared;Using the method for melt-spraying spinning prepared by polyester granules again Into polyester fiber;Then polyester fiber is inserted in aqueous finish solution, is soaked 60 seconds;Then processed 70 seconds in 140 DEG C, obtained Water process fiber;Water process sponge material is obtained with the braiding speed braiding of 2m/min again;It is cuboid structure, thickness is 7 Millimeter, density is 480 g/l.
The molecular weight of the polyester resin is 2.5~40,000;The finishing agent is by 13g Isooctyl acrylate monomers, 10g acryloyls Amine, 1.8g benzoyl peroxides composition.
Embodiment seven
100g polyester resin is mixed with 1.1g sodium iodides, 2.3g hydroxyethyl celluloses and the 14g 2, (4- of 6- bis- is added Amino-benzene oxygen) benzonitrile, mixing adds 15g silica, 6g fluorination ytterbiums, well mixed to obtain polymer blend;Then By in polymer blend addition screw extruder, polyester granules are prepared;Using the method for melt-spraying spinning prepared by polyester granules again Into polyester fiber;Then polyester fiber is inserted in aqueous finish solution, is soaked 60 seconds;Then processed 70 seconds in 140 DEG C, obtained Water process fiber;Water process sponge material is obtained with the braiding speed braiding of 3m/min again;It is cuboid structure, thickness is 9 Millimeter, density is 480 g/l.
The molecular weight of the polyester resin is 2.5~40,000;The finishing agent is by 16g Isooctyl acrylate monomers, 10g acryloyls Amine, 3.2g benzoyl peroxides composition.
Embodiment eight
100g polyester resin is mixed with 1.1g sodium iodides, 2.3g hydroxyethyl celluloses and the 14g 2, (4- of 6- bis- is added Amino-benzene oxygen) benzonitrile, mixing adds 15g silica, 6g fluorination ytterbiums, well mixed to obtain polymer blend;Then By in polymer blend addition screw extruder, polyester granules are prepared;Using the method for melt-spraying spinning prepared by polyester granules again Into polyester fiber;Then polyester fiber is inserted in aqueous finish solution, is soaked 60 seconds;Then processed 70 seconds in 140 DEG C, obtained Water process fiber;Water process sponge material is obtained with the braiding speed braiding of 3m/min again;It is cuboid structure, thickness is 8 Millimeter, density is 500 g/l.
The molecular weight of the polyester resin is 2.5~40,000;The finishing agent is by 15g Isooctyl acrylate monomers, 10g acryloyls Amine, 2.8g benzoyl peroxides composition.
Table 1 is embodiment product adsorption capacity and intensity(Intensity is tested using measurer for pulling force)Data, it can be seen that this The product of invention has preferable absorption property.
The data of the embodiment product adsorption capacity of table 1 and intensity

Claims (1)

1. a kind of water process sponge material, it is characterised in that the water process sponge material is cuboid structure, its thickness is 7~9 millimeters, density is 480~530 g/l;The water process sponge material is obtained by water process fibrage;
The water process fiber is prepared by following steps:Polyester resin is mixed with sodium iodide, add hydroxyethyl cellulose with 2,6- bis- (4- amino-benzene oxygens) benzonitriles, mixing adds silica, fluorination ytterbium, well mixed to obtain polyester combination Thing;Then by polymer blend addition screw extruder, polyester granules are prepared;Again using melt-spraying spinning method by polyester grain Son is prepared into polyester fiber;Then polyester fiber is inserted in aqueous finish solution, is soaked 60 seconds;Then 70 are processed in 140 DEG C Second, obtain described water process fiber;
The molecular weight of the polyester resin is 2.5~40,000;
The finishing agent is made up of Isooctyl acrylate monomer, acrylamide, benzoyl peroxide;
Water process fiber prepares water process sponge with the braiding speed of 2~3m/min;
In the polymer blend, the composition of each raw material is:
Polyester resin 100
Sodium iodide 1.1
Hydroxyethyl cellulose 2.3
2,6- bis- (4- amino-benzene oxygens) benzonitrile 14
Silica 15
Fluorination ytterbium 6;
In the finishing agent, Isooctyl acrylate monomer, acrylamide, the mass ratio of benzoyl peroxide are 1.5: 1: 0.28;
The consumption of the finishing agent is the 2.3% of polyester fiber quality.
CN201510827588.2A 2015-11-25 2015-11-25 A kind of water process sponge material Expired - Fee Related CN105297181B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101838372A (en) * 2010-04-23 2010-09-22 苏州天立蓝环保科技有限公司 Method for preparing fast oil-absorption material
CN103331149A (en) * 2013-07-03 2013-10-02 苏州天立蓝环保科技有限公司 Spongy polymer adsorbing material
CN103933953A (en) * 2014-04-16 2014-07-23 苏州大学 Preparation method of adsorbing fiber
CN104211854A (en) * 2014-09-09 2014-12-17 天津工业大学 Manufacturing method of composite oil-absorbing material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101838372A (en) * 2010-04-23 2010-09-22 苏州天立蓝环保科技有限公司 Method for preparing fast oil-absorption material
CN103331149A (en) * 2013-07-03 2013-10-02 苏州天立蓝环保科技有限公司 Spongy polymer adsorbing material
CN103933953A (en) * 2014-04-16 2014-07-23 苏州大学 Preparation method of adsorbing fiber
CN104211854A (en) * 2014-09-09 2014-12-17 天津工业大学 Manufacturing method of composite oil-absorbing material

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Inventor after: Meng Sen

Inventor after: Wei Feng

Inventor after: Shen Hongya

Inventor after: Huang Zhenfeng

Inventor after: Mao Tiantian

Inventor after: Meng Tao

Inventor before: Wei Feng

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Effective date of registration: 20170508

Address after: 450000 Henan Province, Zhengzhou City Zhongyuan District Central Plains Road office three Officer Temple Street 2 Xiyuan Hospital No. 2 Building 1 unit 13

Applicant after: Meng Sen

Address before: Zhujiang Road Wuzhong District Mudu town of Suzhou city in Jiangsu Province Tianlong 215101 No. 378 building room 4962

Applicant before: SUZHOU SHUIRUI ENVIRONMENTAL PROTECTION TECHNOLOGY CO., LTD.

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