A kind of water treatment sponge material
Technical field
The present invention relates to a kind of manufacturing technology of environment-friendly materials, be specifically related to a kind of water treatment sponge material, belong to macromolecule material preparation area.
Background technology
The needs of the mankind to water resource are increasing, but along with industrialized development, global problem of environmental pollution is on the rise, and have every day a large amount of rubbish to pour river into.In recent years, along with the high speed development of modern industry, unprocessed or process below standard sewage and directly discharge in a large number, cause violent destruction to water environment, cause water quality deterioration, water quality type water shortage problem becomes increasingly conspicuous.Under this critical situation, water technology urgently needs to develop fast.Wherein, organic liquid waste such as benzene class, kerosene and gasoline etc. are water insoluble or be insoluble in oiliness low molecule liquid state organics, the machine oil because of various accident leakage, the crude oil of water, water resource pollution problems demand containments such as the river caused, ocean and solving.The advantage that the high oil-absorbent material organic liquid that problem has recovery in solution organic liquid waste likely utilizes again, has effectively saved resource, has improve the utilization rate of resource.Therefore, Devoting Major Efforts To Developing high oil-absorbent material is current study hotspot.
But, traditional water treatment technology as absorption method, activated sludge process etc. As time goes on, show respective drawback, as high in energy consumption, treatment effeciency is low, produce secondary pollution etc.And in recent years, along with the progress of science and technology, the development of what the innovation of water technology was not simple is conventional processes technical elements, the application of a lot of new material in water treatment, more makes water technology develop rapidly.There is chemical crosslinking structure and can the granular synthesis oil-absorbing resin of effective adsorption selection organic liquid, for the pollution problem of improvement organic liquid provides approach.High oil-absorbing resin is the low crosslinking degree polymer of a class oleophylic monomer as basic monomer, the water sucting mechanism of the similar super absorbent resin of Oil-absorptive mechanism.But due to the limitation of resin shape, make high oil-absorbing resin in Application Areas, receive very big restriction.Adsorbing fiber conventional at present mainly comprises: activated carbon fiber, the mesopore adsorption fiber etc. made by traditional fibre material.But existing fiber water process sponge is based on physical action to pollutant substantially, which results in its adsorption capacity little, absorption reaches the slow shortcoming of saturation time, and cannot meet the requirement of commercial Application.
Summary of the invention
The object of this invention is to provide a kind of water treatment sponge.
To achieve the above object of the invention, the technical solution used in the present invention is:
A kind of water treatment sponge material, it is cuboid structure, and its thickness is 7 ~ 9 millimeters, and density is 480 ~ 530 grams per liters; Described water treatment sponge material is obtained by water treatment fibrage;
Described water treatment fiber is prepared by following steps: mixed with sodium iodide by mylar, add hydroxyethylcellulose and 2,6-bis-(4-amino-benzene oxygen) benzonitrile again, mixing, add silica again, fluoridize ytterbium, mix and obtain polymer blend; Then polymer blend is added in screw extruder, prepare polyester granules; Adopt the method for melt-spraying spinning that polyester granules is prepared into polyester fiber again; Then polyester fiber is inserted in aqueous finish solution, soak 60 seconds; Then in 140 DEG C of process 70 seconds, described water treatment fiber is obtained;
The molecular weight of described mylar is 2.5 ~ 40,000;
Described finishing agent is made up of Isooctyl acrylate monomer, acrylamide, benzoyl peroxide.
The present invention utilizes novel finishing agent process modified polyester fiber, then prepares water treatment sponge with the braiding speed of 2 ~ 3m/min, and it is with a large amount of lipophilic group, binding fiber with modified particle, reach the effect of excellent absorption property.
In the present invention, by parts by mass, in described polymer blend, consisting of of each raw material:
Mylar 100
Sodium iodide 1 ~ 1.2
Hydroxyethylcellulose 2 ~ 2.6
2,6-bis-(4-amino-benzene oxygen) benzonitrile 12 ~ 15
Silica 14 ~ 18
Fluoridize ytterbium 4 ~ 7
In order to ensure the mechanical property of polymer excellence and play particle effect, the present invention is preferred, by parts by mass, in described polymer blend, and consisting of of each raw material:
Mylar 100
Sodium iodide 1.1
Hydroxyethylcellulose 2.3
2,6-bis-(4-amino-benzene oxygen) benzonitrile 14
Silica 15
Fluoridize ytterbium 6.
In finishing agent of the present invention, the mass ratio of Isooctyl acrylate monomer, acrylamide, benzoyl peroxide is (1.3 ~ 1.6): 1: (0.18 ~ 0.32).In order to ensure excellent finishing effect, in finishing agent, the mass ratio of Isooctyl acrylate monomer, acrylamide, benzoyl peroxide is preferably 1.5: 1: 0.28.
In the present invention, the consumption of finishing agent is 2.3% of polyester fiber quality.
Because technique scheme is used, the present invention compared with prior art has following advantages:
(1) modified poly ester melt-spraying spinning, again braiding are first obtained water treatment sponge by the present invention, and regulate the structure of fiber by adding modifier, improve the intensity of fiber; Form cross-linked layer by Quick cross-linking at fiber surface, and introduce nano particle, further ensure the intensity of fiber, improve water treatment sponge adsorption capacity.
(2) the polyester modification process of carrying out before spinning of the invention well solves prior art by soluble in organic matter during direct for this type of material adsorb organic compound, the technological difficulties of crosslinking Treatment must be carried out, both ensure that polymer can meet the requirement of spinning, in turn ensure that the fiber finally obtained had certain intensity.
(3) water treatment fiber oil suction group content disclosed by the invention is large, and after being prepared into water treatment sponge, its Application Areas can be widened greatly, can play more positive effect in organic liquid pollution control field; And preparation method of the present invention is simple, be easy to operation, preparation time is short, and the water treatment sponge of preparing thus has excellent absorption property, intensity is good, density is little and reusable feature, is applicable to suitability for industrialized production.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described; In the present embodiment, the consumption of finishing agent is 2.3% of polyester fiber quality.
Embodiment one
100g mylar is mixed with 1g sodium iodide, then adds 2g hydroxyethylcellulose and 12g2,6-bis-(4-amino-benzene oxygen) benzonitrile, mixing, then add 14g silica, 4g fluoridizes ytterbium, mix and obtain polymer blend; Then polymer blend is added in screw extruder, prepare polyester granules; Adopt the method for melt-spraying spinning that polyester granules is prepared into polyester fiber again; Then polyester fiber is inserted in aqueous finish solution, soak 60 seconds; Then in 140 DEG C of process 70 seconds, water treatment fiber is obtained; Water treatment sponge material is obtained again with the braiding of the braiding speed of 3m/min; For cuboid structure, thickness is 7 millimeters, and density is 480 grams per liters.
The molecular weight of described mylar is 2.5 ~ 40,000; Described finishing agent is made up of 13g Isooctyl acrylate monomer, 10g acrylamide, 1.8g benzoyl peroxide.
Embodiment two
100g mylar is mixed with 1.2g sodium iodide, then adds 2.6g hydroxyethylcellulose and 15g2,6-bis-(4-amino-benzene oxygen) benzonitrile, mixing, then add 18g silica, 7g fluoridizes ytterbium, mix and obtain polymer blend; Then polymer blend is added in screw extruder, prepare polyester granules; Adopt the method for melt-spraying spinning that polyester granules is prepared into polyester fiber again; Then polyester fiber is inserted in aqueous finish solution, soak 60 seconds; Then in 140 DEG C of process 70 seconds, water treatment fiber is obtained; Water treatment sponge material is obtained again with the braiding of the braiding speed of 3m/min; For cuboid structure, thickness is 7 millimeters, and density is 480 grams per liters.
The molecular weight of described mylar is 2.5 ~ 40,000; Described finishing agent is made up of 13g Isooctyl acrylate monomer, 10g acrylamide, 1.8g benzoyl peroxide.
Embodiment three
100g mylar is mixed with 1g sodium iodide, then adds 2g hydroxyethylcellulose and 12g2,6-bis-(4-amino-benzene oxygen) benzonitrile, mixing, then add 14g silica, 4g fluoridizes ytterbium, mix and obtain polymer blend; Then polymer blend is added in screw extruder, prepare polyester granules; Adopt the method for melt-spraying spinning that polyester granules is prepared into polyester fiber again; Then polyester fiber is inserted in aqueous finish solution, soak 60 seconds; Then in 140 DEG C of process 70 seconds, water treatment fiber is obtained; Water treatment sponge material is obtained again with the braiding of the braiding speed of 3m/min; For cuboid structure, thickness is 7 millimeters, and density is 480 grams per liters.
The molecular weight of described mylar is 2.5 ~ 40,000; Described finishing agent is made up of 16g Isooctyl acrylate monomer, 10g acrylamide, 3.2g benzoyl peroxide.
Embodiment four
100g mylar is mixed with 1.2g sodium iodide, then adds 2.6g hydroxyethylcellulose and 15g2,6-bis-(4-amino-benzene oxygen) benzonitrile, mixing, then add 18g silica, 7g fluoridizes ytterbium, mix and obtain polymer blend; Then polymer blend is added in screw extruder, prepare polyester granules; Adopt the method for melt-spraying spinning that polyester granules is prepared into polyester fiber again; Then polyester fiber is inserted in aqueous finish solution, soak 60 seconds; Then in 140 DEG C of process 70 seconds, water treatment fiber is obtained; Water treatment sponge material is obtained again with the braiding of the braiding speed of 2m/min; For cuboid structure, thickness is 7 millimeters, and density is 480 grams per liters.
The molecular weight of described mylar is 2.5 ~ 40,000; Described finishing agent is made up of 13g Isooctyl acrylate monomer, 10g acrylamide, 1.8g benzoyl peroxide.
Embodiment five
100g mylar is mixed with 1.2g sodium iodide, then adds 2.6g hydroxyethylcellulose and 15g2,6-bis-(4-amino-benzene oxygen) benzonitrile, mixing, then add 18g silica, 7g fluoridizes ytterbium, mix and obtain polymer blend; Then polymer blend is added in screw extruder, prepare polyester granules; Adopt the method for melt-spraying spinning that polyester granules is prepared into polyester fiber again; Then polyester fiber is inserted in aqueous finish solution, soak 60 seconds; Then in 140 DEG C of process 70 seconds, water treatment fiber is obtained; Water treatment sponge material is obtained again with the braiding of the braiding speed of 2m/min; For cuboid structure, thickness is 9 millimeters, and density is 530 grams per liters.
The molecular weight of described mylar is 2.5 ~ 40,000; Described finishing agent is made up of 13g Isooctyl acrylate monomer, 10g acrylamide, 1.8g benzoyl peroxide.
Embodiment six
100g mylar is mixed with 1.1g sodium iodide, then adds 2.3g hydroxyethylcellulose and 14g2,6-bis-(4-amino-benzene oxygen) benzonitrile, mixing, then add 15g silica, 6g fluoridizes ytterbium, mix and obtain polymer blend; Then polymer blend is added in screw extruder, prepare polyester granules; Adopt the method for melt-spraying spinning that polyester granules is prepared into polyester fiber again; Then polyester fiber is inserted in aqueous finish solution, soak 60 seconds; Then in 140 DEG C of process 70 seconds, water treatment fiber is obtained; Water treatment sponge material is obtained again with the braiding of the braiding speed of 2m/min; For cuboid structure, thickness is 7 millimeters, and density is 480 grams per liters.
The molecular weight of described mylar is 2.5 ~ 40,000; Described finishing agent is made up of 13g Isooctyl acrylate monomer, 10g acrylamide, 1.8g benzoyl peroxide.
Embodiment seven
100g mylar is mixed with 1.1g sodium iodide, then adds 2.3g hydroxyethylcellulose and 14g2,6-bis-(4-amino-benzene oxygen) benzonitrile, mixing, then add 15g silica, 6g fluoridizes ytterbium, mix and obtain polymer blend; Then polymer blend is added in screw extruder, prepare polyester granules; Adopt the method for melt-spraying spinning that polyester granules is prepared into polyester fiber again; Then polyester fiber is inserted in aqueous finish solution, soak 60 seconds; Then in 140 DEG C of process 70 seconds, water treatment fiber is obtained; Water treatment sponge material is obtained again with the braiding of the braiding speed of 3m/min; For cuboid structure, thickness is 9 millimeters, and density is 480 grams per liters.
The molecular weight of described mylar is 2.5 ~ 40,000; Described finishing agent is made up of 16g Isooctyl acrylate monomer, 10g acrylamide, 3.2g benzoyl peroxide.
Embodiment eight
100g mylar is mixed with 1.1g sodium iodide, then adds 2.3g hydroxyethylcellulose and 14g2,6-bis-(4-amino-benzene oxygen) benzonitrile, mixing, then add 15g silica, 6g fluoridizes ytterbium, mix and obtain polymer blend; Then polymer blend is added in screw extruder, prepare polyester granules; Adopt the method for melt-spraying spinning that polyester granules is prepared into polyester fiber again; Then polyester fiber is inserted in aqueous finish solution, soak 60 seconds; Then in 140 DEG C of process 70 seconds, water treatment fiber is obtained; Water treatment sponge material is obtained again with the braiding of the braiding speed of 3m/min; For cuboid structure, thickness is 8 millimeters, and density is 500 grams per liters.
The molecular weight of described mylar is 2.5 ~ 40,000; Described finishing agent is made up of 15g Isooctyl acrylate monomer, 10g acrylamide, 2.8g benzoyl peroxide.
Table 1 is embodiment product adsorption capacity and intensity (adopting measurer for pulling force test intensity) data, and can find out, product of the present invention all has good absorption property.
The data of table 1 embodiment product adsorption capacity and intensity