CN105292154A - Ceiling fault surface structure of urban rail stainless steel vehicle - Google Patents

Ceiling fault surface structure of urban rail stainless steel vehicle Download PDF

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Publication number
CN105292154A
CN105292154A CN201510712451.2A CN201510712451A CN105292154A CN 105292154 A CN105292154 A CN 105292154A CN 201510712451 A CN201510712451 A CN 201510712451A CN 105292154 A CN105292154 A CN 105292154A
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CN
China
Prior art keywords
stainless steel
plate region
arc plate
beams
camber beam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510712451.2A
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Chinese (zh)
Inventor
刘军
王斌
马文杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CRRC Dalian Co Ltd
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CNR Dalian Locomotive and Rolling Stock Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CNR Dalian Locomotive and Rolling Stock Co Ltd filed Critical CNR Dalian Locomotive and Rolling Stock Co Ltd
Priority to CN201510712451.2A priority Critical patent/CN105292154A/en
Publication of CN105292154A publication Critical patent/CN105292154A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a ceiling fault surface structure of an urban rail stainless steel vehicle. The ceiling fault surface structure comprises two upper chord beams and a plurality of curved beams which are laterally arranged at intervals on the upper chord beams in parallel, wherein two ends of each of the curved beams are respectively butted against on the positioning surfaces of the upper chord beams; the top surfaces of two ends of each of the curved beams are respectively combined with a side top plate in a clamping manner; a covering surface is arranged on the upper central surfaces of curved beams; the covering surface comprises a corrugated plate region and an arc plate region which are in arc welding connection; an air conditioner platform is arranged in the arc plate region; the top surface of the corrugated plate region and the top surface of the arc plate region are on the same plane. The novel stainless steel ceiling fault surface structure effectively solves the problem of light weight design of a vehicle body structure, the weight of the vehicle body structure per unit length can be reduced by about 20kg, the production technology flows are simplified, and the production efficiency is improved. Material consumption is reduced, so that the material cost is reduced. The number of small built-in steel structure components is obviously reduced, the small components are simple in structure and easy to produce and weld, and a design basis is provided for the novel stainless steel vehicle body structure.

Description

City rail stainless steel vihicle ceiling section structure
Technical field
The present invention relates to body construction technical field, be specifically related to a kind of city rail stainless steel vihicle ceiling section structure.
Background technology
The ceiling steel structure of current city rail stainless steel vihicle primarily of the as a whole ceiling structure of the parts assembly welding such as the beam that winds up, camber beam, corrugated plating of air-conditioning platform, pantograph platform and ceiling, as shown in Figure 1.At the top, position of air-conditioning platform and pantograph platform lower than ripple top panel area, such ceiling structure requires higher to parts assembly welding technique, weld the bad control of amount of deflection of rear whole ceiling, at car load assembly welding space-time leveling platform, Altitude control between pantograph mesa base and vehicle floor is bad, unstable on diff-H.In addition because in-built middle apex distance is from the distant steel structure smallclothes needing secondary transition of ceiling corrugated plating place camber beam, the quantity of these type of smallclothes design is more, and complex-shaped welding capacity is large.This type of weldment is unfavorable for vehicle loss of weight, reduces production efficiency, improves design and productive costs.
City rail stainless steel car body light-weight design is extremely important for vehicle loss of weight, because of corrosion-resistant steel mechanical characteristics meeting rapid drawdown when welding is heated, current stainless steel car body welding for steel structure technology extensively adopts spot welding, seam weldering and TIG, MIG welding manner, caused by stainless welding characteristic, the basic structure adopting spot welding overlap joint between plate and plate, body construction requirement of strength and materials'use cost limit, cannot improve body construction intensity from the intensity of car body stainless steel material own and sheet metal thickness, only redesign from welding manner or body construction.It is a vital link that ceiling section redesigns in loss of weight.
Summary of the invention
The invention discloses a kind of city rail stainless steel vihicle ceiling section structure, under the prerequisite ensureing interior space height, the camber beam radian bottom ceiling corrugated plating is reduced, reduce the height between top corrugated plating and floor, the object of vehicle loss of weight can be reached.
The technical solution adopted in the present invention is city rail stainless steel vihicle ceiling section structure, comprise 2 beams and transverse to winding up beam and parallel interval arranges multiple camber beam of winding up, the two ends of camber beam lean respectively on the locating surface winding up beam, the end face at the two ends of camber beam engages with side top board respectively, the middle top surface of camber beam is provided with protection face, protection face comprises corrugated plating region and arc plate region, and corrugated plating region is connected by arc-welding with arc plate region, and air-conditioning platform is arranged in arc plate region; The end face in corrugated plating region and arc plate region end face are at same plane.
Described arc plate region comprises many stringers, and stringer lateral separation is welded on camber beam.
Described camber beam two ends also comprise 2 pieces of stay bearing plates, stay bearing plate is laterally fixed with camber beam.
The radian of described multiple camber beams is identical and section different.
The invention has the beneficial effects as follows: novel corrosion-resistant steel ceiling section structure, effective solution body construction light-weight design difficult point, 20kg can be about by loss of weight in unit length, simplify the technological process of production and enhance productivity, reduce due to material therefor thus reduce material cost.In-built steel structure smallclothes quantity obviously reduces, and smallclothes structure is simply easy to produce and welding, for new type stainless steel. corrosion resistance body construction provides design considerations.
Accompanying drawing explanation
Fig. 1 is prior art city rail vehicle ceiling structure front view.
Fig. 2 is prior art city rail vehicle ceiling structure birds-eye view.
Fig. 3 is prior art city rail vehicle ceiling structure cross sectional drawing.
Fig. 4 is city rail vehicle ceiling structure front view of the present invention.
Fig. 5 is city rail vehicle ceiling structure birds-eye view of the present invention.
Fig. 6 is city rail vehicle ceiling structure cross sectional drawing of the present invention.
Fig. 7 is corrugated plating region of the present invention cross sectional drawing.
Fig. 8 is arc plate region of the present invention cross sectional drawing.
Fig. 9 is stay bearing plate cross sectional drawing of the present invention.
Figure 10 is that the present invention winds up beam cross sectional drawing.
Figure 11 is side of the present invention top board cross sectional drawing.
Figure 12 is corrugated plating cross sectional drawing of the present invention.
Figure 13 is camber beam cross sectional drawing of the present invention.
Mark in figure: 1, side top board, 2, wind up beam, 3, stay bearing plate, 4, corrugated plating, 5, camber beam, 6, air-conditioner mounting seat, 7, framed structure, 8, stringer, 9, air-conditioning platform, 10, in-built smallclothes, 11, arc plate, 12, locating surface.
Detailed description of the invention
Below in conjunction with accompanying drawing 1 to accompanying drawing 13, the invention will be further described, city rail stainless steel vihicle ceiling steel structure comprises 2 beams 2 and transverse to winding up beam 2 and parallel interval arranges multiple camber beam 5 of winding up, the two ends of camber beam 5 lean respectively on the locating surface 12 winding up beam 2, the end face at the two ends of camber beam 5 engages with side top board 1 respectively, the middle top surface of camber beam 5 is provided with protection face, protection face forms same plane by corrugated plating region and arc plate region, corrugated plating region is connected by arc-welding with arc plate region, and air-conditioning platform 9 is arranged in arc plate region; The end face in corrugated plating region and arc plate region end face are at same plane.That is reduce at the connection smallclothes consumption in corrugated plating region and arc plate region, directly connect for same plane.As shown in Figure 6, original connection mode is as shown in Figure 3, need to connect as transition with in-built smallclothes 10, the quantity of the part both increased like this, increase car body weight, make troubles also can to production installation, the arc plate region of new design comprises many stringers 8, stringer 8 lateral separation is welded on camber beam 5, plays the effect be fixedly connected with.
Camber beam 5 two ends also comprise 2 pieces of stay bearing plates 3, stay bearing plate 3 is laterally fixed with camber beam, the layout that stay bearing plate 3 is perpendicular with the direction of camber beam 5, and stay bearing plate 3 moves towards identical with the beam 2 that winds up.According to structural requirement, the radian of multiple camber beam 5 is identical and section different.Framed structure 7 arc-welding that air-conditioner mounting seat 6 and air-conditioning go out return air region, to the corresponding arc plate region of ceiling, is connected by arc-welding between arc plate 11 with corrugated plating 4, guarantees that ceiling structure seals completely, ensure water-tight.
The parts in corrugated plating region connect the connection being undertaken between plate and plate by automatic spot welding equipment and manual spot-welding equipment, main points are determinations of the overall radian of steel structure section, camber beam 5 section radian, to wind up beam 2, side top board 1, stay bearing plate 3 section form and each parts spot welding position, sequence of welding, the connection between plate-girder should be realized and the operability of production process and the requirement of simple and convenient will be considered.
Camber beam top radian can be R10000mm, and two ends can be R350mm, and section wall thickness can be 2mm; Wind up beam, side top board, stay bearing plate isometric heavy section section wall thickness can be 1.5mm; Corrugated plating section wall thickness can be 0.6mm, sees Fig. 9-Figure 13 ceiling main parts size cross sectional drawing.According to integral structure requirement, air-conditioning position of platform and ceiling structure requirement of strength, design ceiling steel structure, each parts of ceiling carry out spot welding assembling according to designing requirement and technological process in ceiling frock, complete the assembly welding of ceiling structure.

Claims (4)

1. city rail stainless steel vihicle ceiling section structure, comprise 2 beams and transverse to winding up beam and parallel interval arranges multiple camber beam of winding up, the two ends of camber beam lean respectively on the locating surface winding up beam, the end face at the two ends of camber beam engages with side top board respectively, it is characterized in that: the middle top surface of camber beam is provided with protection face, protection face comprises corrugated plating region and arc plate region, and corrugated plating region is connected by arc-welding with arc plate region, and air-conditioning platform is arranged in arc plate region; The end face in corrugated plating region and arc plate region end face are at same plane.
2. city according to claim 1 rail stainless steel vihicle ceiling section structure, is characterized in that: described arc plate region comprises many stringers, and stringer lateral separation is welded on camber beam.
3. city according to claim 1 rail stainless steel vihicle ceiling section structure, is characterized in that: the two ends of described camber beam also comprise 2 pieces of stay bearing plates, and stay bearing plate is laterally fixed with camber beam.
4. city according to claim 1 rail stainless steel vihicle ceiling section structure, is characterized in that: the radian of described multiple camber beams is identical and section different.
CN201510712451.2A 2015-10-28 2015-10-28 Ceiling fault surface structure of urban rail stainless steel vehicle Pending CN105292154A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510712451.2A CN105292154A (en) 2015-10-28 2015-10-28 Ceiling fault surface structure of urban rail stainless steel vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510712451.2A CN105292154A (en) 2015-10-28 2015-10-28 Ceiling fault surface structure of urban rail stainless steel vehicle

Publications (1)

Publication Number Publication Date
CN105292154A true CN105292154A (en) 2016-02-03

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106394574A (en) * 2016-08-31 2017-02-15 中车青岛四方机车车辆股份有限公司 Corrugated plate and railway vehicle with same
CN106515770A (en) * 2016-12-13 2017-03-22 中车大连机车车辆有限公司 Air conditioner unit platform of urban rail vehicle
CN106740935A (en) * 2016-12-01 2017-05-31 中车青岛四方机车车辆股份有限公司 Air-conditioning platform structure and the vehicle with it
CN106740920A (en) * 2016-12-01 2017-05-31 中车青岛四方机车车辆股份有限公司 Track vehicle body structure and the rail vehicle with it
CN110027579A (en) * 2019-04-29 2019-07-19 中车青岛四方机车车辆股份有限公司 Roof of train frame, train air-conditioning mounting structure and train
CN110466552A (en) * 2019-08-27 2019-11-19 中车青岛四方机车车辆股份有限公司 Car roof structure of rail car and rail vehicle
CN111284511A (en) * 2018-12-07 2020-06-16 中车唐山机车车辆有限公司 Carriage and roof thereof, and passenger car with roof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0986407A (en) * 1995-09-22 1997-03-31 Nippon Sharyo Seizo Kaisha Ltd Rolling stock and manufacture thereof
CN202827596U (en) * 2012-08-30 2013-03-27 中国北车集团大连机车车辆有限公司 Forehead ceiling structure with driver cab
CN202879500U (en) * 2012-10-24 2013-04-17 南车青岛四方机车车辆股份有限公司 Railway vehicle roof and side wall connecting structure
JP2014184958A (en) * 2014-06-05 2014-10-02 Japan Transport Engineering Co Ltd Railroad vehicle body structure
CN104118440A (en) * 2014-07-11 2014-10-29 长春轨道客车股份有限公司 Non-unit-platform sealed type stainless steel vehicle roof structure
CN204415406U (en) * 2015-01-12 2015-06-24 南车青岛四方机车车辆股份有限公司 City rail vehicle air conditioner ventilating system and city rail vehicle

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0986407A (en) * 1995-09-22 1997-03-31 Nippon Sharyo Seizo Kaisha Ltd Rolling stock and manufacture thereof
CN202827596U (en) * 2012-08-30 2013-03-27 中国北车集团大连机车车辆有限公司 Forehead ceiling structure with driver cab
CN202879500U (en) * 2012-10-24 2013-04-17 南车青岛四方机车车辆股份有限公司 Railway vehicle roof and side wall connecting structure
JP2014184958A (en) * 2014-06-05 2014-10-02 Japan Transport Engineering Co Ltd Railroad vehicle body structure
CN104118440A (en) * 2014-07-11 2014-10-29 长春轨道客车股份有限公司 Non-unit-platform sealed type stainless steel vehicle roof structure
CN204415406U (en) * 2015-01-12 2015-06-24 南车青岛四方机车车辆股份有限公司 City rail vehicle air conditioner ventilating system and city rail vehicle

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106394574A (en) * 2016-08-31 2017-02-15 中车青岛四方机车车辆股份有限公司 Corrugated plate and railway vehicle with same
CN106740935A (en) * 2016-12-01 2017-05-31 中车青岛四方机车车辆股份有限公司 Air-conditioning platform structure and the vehicle with it
CN106740920A (en) * 2016-12-01 2017-05-31 中车青岛四方机车车辆股份有限公司 Track vehicle body structure and the rail vehicle with it
CN106740935B (en) * 2016-12-01 2019-02-01 中车青岛四方机车车辆股份有限公司 Air-conditioning platform structure and vehicle with it
EP3517394A4 (en) * 2016-12-01 2019-10-23 CRRC Qingdao Sifang Co., Ltd. Air conditioner platform structure and vehicle having same
CN106515770A (en) * 2016-12-13 2017-03-22 中车大连机车车辆有限公司 Air conditioner unit platform of urban rail vehicle
CN111284511A (en) * 2018-12-07 2020-06-16 中车唐山机车车辆有限公司 Carriage and roof thereof, and passenger car with roof
CN110027579A (en) * 2019-04-29 2019-07-19 中车青岛四方机车车辆股份有限公司 Roof of train frame, train air-conditioning mounting structure and train
CN110466552A (en) * 2019-08-27 2019-11-19 中车青岛四方机车车辆股份有限公司 Car roof structure of rail car and rail vehicle

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Application publication date: 20160203

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