Summary of the invention
Technical problem to be solved
The object of the invention is to, a kind of roller of the surface pressing deviation that can reduce on the length direction of roller is provided and comprises the film production device of this roller.
In addition, the object of the invention is to, provide a kind of can reduce film disqualification rate and thickness can be produced be thinner than the roller of the film of existing thickness and comprise the film production device of this roller.
The method of technical solution problem
In order to solve described problem, the roller that one embodiment of the present invention relates to comprises: inner side main body, alongst extends; Outside main body, around described inner side main body; And load allocation member, be configured in the space between described inner side main body and described outside main body, the load suffered by the two or more region contacted with the both ends of described inner side main body is respectively delivered to the region contacted with the central portion of outside main body.
Wherein, described load allocation member, under the state do not contacted with inner side main body central portion, contacts with the both ends of inner side main body respectively.
In addition, described load allocation member can be made up of identical material with described inner side main body.
In addition, described load allocation member can at least bend 4 times on the length direction of described inner side main body.
In addition, described load allocation member can have identical thickness along the length direction of described inner side main body.
In addition, described load allocation member can comprise: the first medial branch support part, is contacted with an end of described inner side main body; Second medial branch support part, is contacted with the other end of described inner side main body; Lateral branch support part, between described first medial branch support part and described second medial branch support part, and is contacted with the central portion of described outside main body; First connecting portion, for connecting lateral branch support part and the first medial branch support part; And second connecting portion, for connecting lateral branch support part and the second medial branch support part.
In addition, the load put on respectively on two medial branch support parts can be delivered to lateral branch support part by the first connecting portion and the second connecting portion.
In addition, the first connecting portion and the second connecting portion can to described inner side main body male bends or recessed curved.
In addition, the first connecting portion and the second connecting portion can relative to described inner side main body inclination predetermined angulars.
In addition, each medial branch support part, lateral branch support part and each connecting portion can form as one.
In addition, each medial branch support part, lateral branch support part and each connecting portion can have identical thickness.
In addition, each medial branch support part, each connecting portion and lateral branch support part can form closed curve respectively along the circumferencial direction of inner side main body.
In addition, the contact area of lateral branch support part can be greater than the contact area of each medial branch support part.
In addition, the length of the first connecting portion can be identical with the length of the second connecting portion.
In addition, the first medial branch support part and the second medial branch support part can be fixed in inner side main body by hot charging or welding manner, and lateral branch support part can be fixed on outside main body by hot charging mode.
In addition, the central portion on the length direction of inner side main body can be provided with flange, and this flange is for connecting inner side main body and outside main body.
In addition, described flange ringwise, and can run through lateral branch support part to contact support outside main body.
In addition, described roller may further include sealing shroud, and sealing cover is for sealing the space between each medial branch support part and described outside main body.
In addition, the roller that another embodiment of the present invention relates to comprises: inner side main body, alongst extends; Multiple axle journal, is separately positioned on the both ends on the length direction of described inner side main body; Outside main body, around described inner side main body; And multiple load allocation member, be configured in the space between described inner side main body and described outside main body, the load suffered by the two or more region contacted with the both ends of described inner side main body is respectively delivered to the region contacted with outside main body central portion.Wherein, multiple load allocation member is inserted and secured in the space between described inner side main body and described outside main body respectively.
In addition, multiple load allocation member circumferentially configuring across predetermined angular in described inner side main body,
In addition, each load allocation member contacts with the both ends of inner side main body respectively under the state do not contacted with inner side main body central portion.
According to another embodiment of the invention, a kind of film production device is provided, comprises: pressurization roller, applies authorized pressure; And fixing roller, configure across prescribed distance with described pressurization roller, pass through to enable film.
Wherein, described fixing roller comprises: inner side main body, alongst extends; Outside main body, around described inner side main body; And load allocation member, be configured in the space between described inner side main body and described outside main body, the load suffered by the two or more region contacted with the both ends of described inner side main body is respectively delivered to the region contacted with the central portion of outside main body.
In addition, described load allocation member contacts with the both ends of inner side main body respectively under the state do not contacted with inner side main body central portion.
Invention effect
As mentioned above, the roller that relates to of one embodiment of the invention and the film production device that comprises this roller have following effect.
Load allocation member can make to put on the load action on roller end in the central portion of roller.Thereby, it is possible to reduce the surface pressing deviation on the length direction of roller.
In addition, film disqualification rate can be reduced to boost productivity, and the film that thickness is thinner than existing thickness can be produced.
Detailed description of the invention
Below, the roller related to one embodiment of the invention with reference to accompanying drawing and the film production device comprising this roller are described in detail.
In addition, have nothing to do with the numbering of figure, give same or similar Reference numeral to identical or corresponding inscape, and omit the repeat specification to it, and for convenience of explanation, the size of illustrated each component and shape are likely exaggerated or reduce.
Fig. 2 and Fig. 3 is the cross-sectional view that the roller 100 that the first embodiment of the present invention relates to is shown, specifically, Fig. 2 is the main portion sectional view of described roller 100, and Fig. 3 is the detailed sectional view of described roller 100.
Further, Fig. 4 is the major part stereogram of the roller that the present invention relates to, and Fig. 5 is the longitudinal section of the roller shown in Fig. 4.
The film production device 1 (with reference to Fig. 1) that one embodiment of the invention relate to can comprise fixing roller 10 and pressurization roller 20.In addition, the roller 100 that one embodiment of the invention relate to can be suitable at least one roller in described fixing roller 10 and pressurization roller 20.
In addition, the film production device 1 in this description not only may be used for drawing process and/or lamination (lamination) technique of film, also goes for all volume to volume techniques needed for film production.Such as, go for for carrying out washing, dyeing, the volume to volume technique of cleaning etc.
The roller 100 that the present embodiment relates to comprises inner side main body 110, outside main body 130 and load allocation member 200.
Described inner side main body 110 alongst extends.Described inner side main body 110 plays the effect of inner side roller, can be formed by metal material.
In addition, described outside main body 130 is around described inner side main body 110.Described outside main body 130 alongst extends.Described inner side main body 110 and described outside main body 130 can have identical length.
In addition, described outside main body 130 can have hollow cylinder shape.Described outside main body 130 can be formed by metal material.At this, described outside main body 130 can be formed by identical material with described inner side main body 110.
In addition, described roller 100 can comprise multiple axle journal 120, and this axle journal 120 is separately positioned on the both ends on the length direction of described inner side main body 110.Can be further applied load to described roller 100 by described axle journal 120.
In addition, described load allocation member 200 can be configured between described inner side main body 110 and described outside main body 130.Described load allocation member 200 can alongst extend by L.
Further, the length of described load allocation member 200 can be identical with the length of described inner side main body 110, and the length of described load allocation member 200 also can be less than the length of described inner side main body 110.
Described load allocation member 200 can be contacted with described inner side main body 110 by multiple region.Further, described load allocation member 200 can be contacted with described outside main body 130 by a region.That is, described load allocation member 200 can only be contacted with described outside main body 130 by specific region.Specifically, load allocation member 200, under the state do not contacted with the central portion of inner side main body 110, contacts with the both ends of inner side main body 110 respectively.
Further, the load that described load allocation member 200 can make to put on respectively on the two or more region that contacts with the both ends of described inner side main body 110 is respectively delivered to the region contacted with outside main body 130 central portion.
For existing roller, the surface pressing deviation on central portion and both ends comparatively large (with reference to Fig. 8).Particularly, in order to reduce this surface pressing deviation, described load allocation member 200 is to contact with the both ends of inner side main body 110 respectively with under the discontiguous state of inner side main body 110 central portion.On the other hand, if load allocation member 200 contacts with the whole region of inner side main body 110, then the load major part acting on inner side main body 110 focuses on the central portion of outside main body 130, causes surface pressing deviation to strengthen further thus.
Particularly, in the present invention, load allocation member 200 contacts with the both ends of inner side main body 110, and contacts with the central portion of outside main body 130.In such an embodiment, load allocation member 200 can transmit load by elastic deformation.Specifically, when being further applied load, load is delivered to the central portion of outside main body 130 from the both ends of inner side main body 110, and in the region contacted with outside main body 130 central portion, load allocation member 200 also deforms (shape distortion).That is, with the marginal portion of outside main body 130 contact area, its contact point is kept in fact, with the mid portion of outside main body 130 contact area then main body 110 lateral bend to the inside.This degree of crook can change along with the load putting on inner side main body 110 side, but main body 130 transmits the point of load (such as laterally, with the marginal portion of outside main body 130 contact area) not along with put on inner side main body 110 side load size and change, therefore, it is possible to effectively reduce surface pressing deviation.That is, the specified point by effectively reducing surface pressing deviation carrys out main body 130 laterally and transmits load, even if thus put on roller 100 load change, the structure also without the need to changing load allocation member 200 just can reduce surface pressing deviation.
On the other hand, described load allocation member 200 can be formed by metal material.And described load allocation member 200 can be formed by identical material with described inner side main body 110.
With reference to Fig. 2, described load allocation member 200 can at least bend 4 times on the length direction of described inner side main body 110.
Described load allocation member 200 can comprise: the first medial branch support part 221, is contacted with the end on the length direction of described inner side main body 110; And the second medial branch support part 222, be contacted with the other end on the length direction of described inner side main body 110.
Further, described load allocation member 200 can comprise: lateral branch support part 211, between described first medial branch support part 221 and described second medial branch support part 222, and is contacted with the central portion of described outside main body 130.
Further, described load allocation member 200 can comprise: the first connecting portion 231, for connecting lateral branch support part 211 and the first medial branch support part 221; And second connecting portion 232, for connecting lateral branch support part 211 and the second medial branch support part 222.
On the other hand, air layer can be formed with between described first medial branch support part 221 and outside main body 130, between described second medial branch support part 222 and outside main body 130, be formed with air layer, between described lateral branch support part 211 and inner side main body 110, be formed with air layer.
In addition, the first connecting portion 231 and the second connecting portion 232 can not be contacted with inner side main body 110 and outside main body 130.
With reference to Fig. 3, described roller 100 can comprise the sealing shroud 180 for sealing space between described first medial branch support part 221 and outside main body 130.Further, described roller 100 can comprise the sealing shroud 180 for sealing space between described second medial branch support part 222 and outside main body 130.Described sealing shroud 180 plays the effect preventing foreign matter or fluid from flowing into roller 100 inside.Further, described sealing shroud 180 can be formed by elastomeric material (such as, ethylene propylene diene rubber (EPDM)).
In addition, roller cover 170 can be provided with between described axle journal 120 and described sealing shroud 180.Described roller cover 170 can be formed by the material (such as, stainless steel) identical with described axle journal 120.In addition, described roller cover 170 can be ringwise.
In addition, with reference to Fig. 3, can be provided with flange 160 by the central portion on inner side main body 110 length direction, this flange 160 is for connecting inner side main body 110 and outside main body 130.Described flange 160 can play the effect supporting inner side main body 110 and outside main body 130 central portion respectively.Further, described flange 160 can be ringwise.In addition, described flange 160 can run through lateral branch support part 211 and contact support outside main body 130.
At this, described flange 160 can be welded on described lateral branch support part 211.
On the other hand, the load put on respectively on two medial branch support parts 221,222 is delivered to lateral branch support part 211 by the first connecting portion 231 and the second connecting portion 232.
With reference to Fig. 2 and Fig. 3, the first connecting portion 231 and the second connecting portion 232 can relative to described inner side main body inclination predetermined angulars.Further, the length of the first connecting portion 231 can be identical with the length of the second connecting portion 232.
In addition, each medial branch support part 221,222 and lateral branch support part 211 and each connecting portion 231,232 can form as one.Further, each medial branch support part 221,222 and lateral branch support part 211 and each connecting portion 231,232 can have identical thickness.
On the other hand, the contact area of lateral branch support part 211 can be greater than the contact area of each medial branch support part 221,222.Specifically, the length of the lateral branch support part 211 on the length direction L of roller 100 can be greater than the length of the medial branch support part 221 on the length direction L of roller 100.
In addition, each medial branch support part 221,222 can be fixed in inner side main body 110 by hot charging or welding, and lateral branch support part 211 can be fixed on outside main body 130 by hot charging mode.
With reference to Fig. 2, the interval between described first medial branch support part 221 and described lateral branch support part 211 can be identical with the interval between described second medial branch support part 222 and described lateral branch support part 211.
In addition, described load allocation member 200 can have with lateral branch support part 211 is the symmetrical in the length directionl shape of benchmark.
With reference to Fig. 4 and Fig. 5, each medial branch support part 221,222 and each connecting portion 231,232 and lateral branch support part 211 can form closed curve respectively along the circumferencial direction of inner side main body 110.As an embodiment, described load allocation member 200 can have the hollow cylinder shape that its diameter of length direction along inner side main body 110 changes.
Fig. 6 is the major part stereogram of the roller that the present invention relates to, and Fig. 7 is the longitudinal section of the roller shown in Fig. 6.
With reference to Fig. 6 and Fig. 7, described roller 100 can comprise multiple load allocation member 200.
Multiple load allocation member 200 can be inserted in the space between described inner side main body 110 and described outside main body 130 respectively, and multiple load allocation member 200 can configure across predetermined angular each other along the circumferencial direction of described inner side main body 110.
In addition, the outer peripheral face (film contacts face) of described outside main body 130 can be provided with the protective layer 140 formed by the such as elastomeric material such as EPDM.
Fig. 8 is the curve map of the surface pressure distribution representing the roller that the present invention relates to.Particularly, Fig. 8 is the curve map of the surface pressure distribution of the roller represented on the length direction of roller.
With reference to Fig. 8, can confirm that the surface pressing deviation of existing stretching roller under identical analysis condition is 1, and the surface pressing deviation of the roller 100 that one embodiment of the invention relate to is 0.301.Analysis result, confirmation form surface pressure deviation can reduce about 70%.As previously mentioned, load allocation member 200 is to contact with the both ends of inner side main body 110 respectively with under the discontiguous state of the central portion of inner side main body 110.With reference to Fig. 8, particularly, can confirm that the surface pressing deviation of both ends on the length direction of roller 100 and central portion reduces significantly.
Fig. 9 is the cross-sectional view that the roller 100 that the second embodiment of the present invention relates to is shown.
With reference to Fig. 9, it be the shape of benchmark symmetry in the length directionl that described load allocation member 200 can have with described lateral branch support part 211.
Just, the first connecting portion 231 and the second connecting portion 232 can be recessed curved to described inner side main body 110.
Figure 10 is the cross-sectional view that the roller 100 that the third embodiment of the present invention relates to is shown.
With reference to Figure 10, it be the shape of benchmark symmetry in the length directionl that described load allocation member 200 can have with lateral branch support part 211.
Just, the first connecting portion 231 and the second connecting portion 232 can to described inner side main body 110 male bends.
The preferred embodiments of the present invention be more than described disclose for illustrative purposes, those skilled in the art can carry out various amendment, distortion and increase within thought of the present invention and scope, and these should be considered as belonging within right.