CN105291277A - Diamond frame saw double-station raw material vehicle and thin plate machining method - Google Patents

Diamond frame saw double-station raw material vehicle and thin plate machining method Download PDF

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Publication number
CN105291277A
CN105291277A CN201510760080.5A CN201510760080A CN105291277A CN 105291277 A CN105291277 A CN 105291277A CN 201510760080 A CN201510760080 A CN 201510760080A CN 105291277 A CN105291277 A CN 105291277A
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China
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waste
waste truck
bracing frame
double
saw
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CN201510760080.5A
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CN105291277B (en
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张进生
方金岩
王志
张恒
孙芹
杨子江
邢举学
付崇文
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Shandong University
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Shandong University
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Abstract

The invention discloses a diamond frame saw double-station raw material vehicle and a thin plate machining method. The diamond frame saw double-station raw material vehicle comprises a vehicle body and a raw material feeding mechanism arranged at the upper end of the vehicle body. The vehicle body is provided with an advancing mechanism used for driving the raw material vehicle to advance. The raw material feeding mechanism comprises a supporting frame, a power source and a feeding guiding mechanism used for enabling the supporting frame to perform feed. The supporting frame is installed on the feeding guiding mechanism. The power source is connected with the supporting frame. By means of the raw material feeding mechanism, raw materials can be cut again after being cut once, a thin plate can be machined in one procedure, the machining procedure is reduced, the technology process is shortened, and the machining efficiency is improved. Compared with a traditional thin plate machining method, cost is effectively reduced, and a feasible and high-practicability method is provided for the application of an existing diamond frame saw to machining of wide-breadth thin plates.

Description

The waste truck of a kind of diamond frame sawing double and thin plate processing method
Technical field
The invention belongs to stone equipment technical field, be specifically related to the waste truck of a kind of diamond frame sawing double and thin plate processing method.
Background technology
Ornamental Stone Industry is the industry of a resource height dependent form; along with national Ecological Civilization Construction require and more and more stricter resource, environmental protection relevant policies promulgation, the resources conservation of stone product industry, energy-saving and cost-reducing, environmental protection etc. are efficient, Green Manufacturing Technology economic problems are urgently to be resolved hurrily.Stone material is as non-renewable resources, especially the stone material of some special geologies is because output is fewer and feweri, price is more and more higher, this can have influence on the market application of lithotome undoubtedly, the technical development of thin slabstone, ultra thin plate not only can save natural resources greatly, and change the application of Bartlit greatly, make in the past thick and heavy stone material to frivolous future development.
The sheet material minimum thickness of current diamond frame sawing processing is relatively thick, need to increase operation to obtain thinner thin plate, usual employing is to cuing open formula process technology, but necessarily require the sheet material that jagsaw solution is thick fixed thick through thicknessing machine, to reach consistency of thickness and just can carry out cuing open after the polishing of two sides, early-stage preparations are comparatively loaded down with trivial details, and efficiency is not high.
Summary of the invention
The object of the invention is the problem of the deficiency for the above-mentioned thin plate processing mentioned, provide the waste truck of a kind of diamond frame sawing double and thin plate processing method, the processing method of this waste truck decreases operation, shortens technological process, improves working (machining) efficiency.
To achieve these goals, the present invention adopts following technical proposals:
The waste truck of a kind of diamond frame sawing double, comprise car body and the famine material feed mechanism being arranged on car body upper end, described car body is installed the walking mechanism for driving waste truck to advance, described famine material feed mechanism comprises bracing frame, power source and for making the feeding guide mechanism of bracing frame feeding, bracing frame is arranged on feeding guide mechanism, and power source is connected with bracing frame.
Preferably, described feeding guide mechanism is vertical with the normal direct of travel of waste truck.
The transverse movement of feeding guide mechanism can be realized, achieve feeding guide mechanism and move perpendicular to blade direction.
Preferably, described walking mechanism comprises mair motor, power transmission structure, driving wheels and driven wheels, drives wheels and driven wheels to be arranged on the lower end of car body, and mair motor is connected with driving wheels with by Poewr transmission mechanism.
Mair motor can drive advancing of car body, facilitates the transport of waste material, saves the link of middle waste material carrying, improves operating efficiency.The number of driving wheel and driven pulley can be selected according to the weight of the famine material processed under condition of work, if the heavier-weight of waste material, then can select multiple wheel, to ensure the normal work of waste truck.
Preferred further, described driving wheels comprise two driving wheels, and two driving wheels are arranged on two angles of car body rear end.When driving wheel is two, the effect of waste material transport can be reached, the structure of drive system can also be simplified.
Further preferred, described power transmission structure comprises primary speed-down gear, driving shaft and two double-reduction gears, primary speed-down gear is arranged on the middle part of driving shaft, two double-reduction gears are arranged on the two ends of driving shaft respectively, primary speed-down gear engages with described mair motor, two double-reduction gears engage with driving wheel respectively, realize the transmission of power.
Preferably, described power source comprises lead screw pair and drive motors, and drive motors is connected with leading screw, and support frame as described above is fixed on the nut seat of lead screw pair.
Preferred further, described feeding guide mechanism is track base group, and track base group and leading screw be arranged in parallel, and track base group coordinates with the leading screw roller being arranged on bracing frame lower end.
Preferred further, described feeding guide mechanism is track base group, and track base group and leading screw be arranged in parallel, and track base group coordinates with the guide rail being arranged on bracing frame lower end.
Preferably, described feeding guide mechanism is set of rails, and described power source is motor, and motor is connected with the driving wheel being arranged on bracing frame lower end by decelerator, and the driving wheel and the driven pulley that are arranged on bracing frame lower end all coordinate with track base.
Utilize a thin plate processing method for the waste truck of diamond frame sawing double, comprise the steps:
1) spacing between the saw blade adjusting diamond frame sawing machine, has the waste truck of waste material to move to the upper end that diamond frame sawing promotes workbench fortune;
2) start diamond frame sawing machine, promote workbench and do first time feed motion, saw is carried out to famine material and separates, obtain waste material slab;
3) lifting workbench is fallen, the famine material slab fixedly obtained;
4) start the famine material feed mechanism power source of waste truck, car body keeps motionless, waste material feed mechanism is moved, mobile setpoint distance along the direction perpendicular to saw saw blade;
5) again start diamond frame sawing machine, promote workbench and do second time feed motion, saw carries out saw to famine material and separates, and obtains the thin plate setting thickness.
The direction that the present invention makes waste material feed arrangement do perpendicular to saw saw blade along guide rail is moved, to realize the object that second time saw solution obtains thin plate.
The invention has the beneficial effects as follows:
1, famine material feed mechanism of the present invention makes waste material obtain slab after once cutting, then by slab perpendicular to blade direction feeding, again cut after feeding setpoint distance, obtain the thin plate setting thickness, the processing of thin plate is completed in a procedure, decreases manufacturing procedure, shortened process, improve working (machining) efficiency, reduce processing cost.
2, car body of the present invention can move, and facilitates the transport of stone material.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is top view of the present invention;
Fig. 3 is the sectional view along A-A direction in Fig. 2.
Wherein, 1, car body, 2, driving wheel, 3, double-reduction gear, 4, driving shaft, 5, mair motor, 6, primary speed-down gear, 7, roller, 8, track base, 9, leading screw roller, 10, bracing frame, 11, drive motors, 12, shaft coupling, 13, leading screw, 14, nut seat, 15, feed screw nut.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further described.
As depicted in figs. 1 and 2, the waste truck of a kind of diamond frame sawing double, comprise car body 1 and the famine material feed mechanism being arranged on car body 1 upper end, described car body is installed the walking mechanism for driving waste truck to advance, described famine material feed mechanism comprises bracing frame 10, power source and for making the feeding guide mechanism of bracing frame 10 feeding, bracing frame 10 is arranged on feeding guide mechanism, and power source is connected with bracing frame 10.
Walking mechanism comprises mair motor 5, power transmission structure, driving wheel 2 groups and driven wheels, and driving wheel 2 groups and driven wheels are arranged on the lower end of car body 1, and mair motor 5 is connected with by Poewr transmission mechanism and driving wheel 2 groups.
Drive wheels to comprise two driving wheels, 2, two driving wheels 2 to be arranged on two angles of car body 1 rear end.
Power transmission structure comprises primary speed-down gear 6, driving shaft and two double-reduction gears 3, primary speed-down gear 6 is arranged on the middle part of driving shaft 4, two double-reduction gears 3 are arranged on the two ends of driving shaft 4 respectively, primary speed-down gear 6 engages with described mair motor 5, two double-reduction gears 3 engage with driving wheel 2 respectively, realize the transmission of power.Thus drive waste truck to move integrally.
As shown in Figures 2 and 3, power source can for comprising lead screw pair and drive motors 11, and drive motors 11 is connected with leading screw 13, and support frame as described above 10 is fixed on the nut seat 14 of lead screw pair, and nut seat 14 is fixed on feed screw nut 15.
Described feeding guide mechanism is track base 8 groups, and track base 8 groups and leading screw 13 be arranged in parallel, and track base 8 groups coordinates with the leading screw roller 9 being arranged on bracing frame 10 lower end.Leading screw roller 9 is totally 4 symmetrical four angles places being arranged on upper frame 10 respectively, leading screw roller 9 moves on track 8, leading screw drive motors 11 is fixed on underframe 1, leading screw drive motors 11 passes through shaft coupling 12 by power transmission to leading screw 13, thus drives upper waste truck to move along perpendicular to blade direction.
Feeding guide mechanism also can be track base 8 groups, and described power source is motor, and motor is connected with the driving wheel being arranged on bracing frame 10 lower end by decelerator, and the driving wheel and the driven pulley that are arranged on bracing frame 10 lower end all coordinate with track base 8.
Utilize the process of the thin plate of the waste truck of diamond frame sawing double as follows:
1) adjust the spacing between saw saw blade, the waste truck of diamond frame sawing double that starting mair motor 5 has famine to expect fortune moves to diamond frame sawing and promotes workbench place;
2) start diamond frame sawing machine, promote workbench and do first time feed motion, saw starts to carry out saw to famine material and separates;
3) saw solution is complete obtains waste material slab, falls lifting workbench, closes saw, the fixing famine material slab obtained;
4) the leading screw drive motors 11 of the waste truck of diamond frame sawing double is started, lower waste truck keeps motionless, make waste truck do the direction slowly movement perpendicular to saw saw blade along track 8, the distance of movement is the half of plank thickness, makes saw blade cutter head just to the centre position of slab;
5) again start diamond frame sawing machine, promote workbench and do second time feed motion, saw starts to carry out second time to famine material and saws solution, and saw is separated complete, finally obtains thin plate;
By reference to the accompanying drawings the specific embodiment of the present invention is described although above-mentioned; but the restriction not to invention protection domain; one of ordinary skill in the art should be understood that; on the basis of technical scheme of the present invention, those skilled in the art do not need to pay various amendment or distortion that creative work can make still in protection scope of the present invention.

Claims (10)

1. the waste truck of diamond frame sawing double, it is characterized in that: comprise car body and the famine material feed mechanism being arranged on car body upper end, described car body is installed the walking mechanism for driving waste truck to advance, described famine material feed mechanism comprises bracing frame, power source and for making the feeding guide mechanism of bracing frame feeding, bracing frame is arranged on feeding guide mechanism, and power source is connected with bracing frame.
2. waste truck according to claim 1, is characterized in that: described feeding guide mechanism is vertical with the normal direct of travel of waste truck.
3. waste truck according to claim 1, it is characterized in that: described walking mechanism comprises mair motor, power transmission structure, driving wheels and driven wheels, drive wheels and driven wheels to be arranged on the lower end of car body, mair motor is connected with driving wheels with by Poewr transmission mechanism.
4. waste truck according to claim 3, is characterized in that: described driving wheels comprise two driving wheels, and two driving wheels are arranged on two angles of car body rear end.
5. waste truck according to claim 1, it is characterized in that: described power transmission structure comprises primary speed-down gear, driving shaft and two double-reduction gears, primary speed-down gear is arranged on the middle part of driving shaft, two double-reduction gears are arranged on the two ends of driving shaft respectively, primary speed-down gear engages with described mair motor, two double-reduction gears engage with driving wheel respectively, realize the transmission of power.
6. waste truck according to claim 1, is characterized in that: described power source comprises lead screw pair and drive motors, and drive motors is connected with leading screw, and support frame as described above is fixed on the nut seat of lead screw pair.
7. waste truck according to claim 1, is characterized in that: described feeding guide mechanism is track base group, and track base group and leading screw be arranged in parallel, and track base group coordinates with the leading screw roller being arranged on bracing frame lower end.
8. waste truck according to claim 1, is characterized in that: described feeding guide mechanism is track base group, and track base group and leading screw be arranged in parallel, and track base group coordinates with the guide rail being arranged on bracing frame lower end.
9. waste truck according to claim 1, it is characterized in that: described feeding guide mechanism is set of rails, described power source is motor, and motor is connected with the driving wheel being arranged on bracing frame lower end by decelerator, and the driving wheel and the driven pulley that are arranged on bracing frame lower end all coordinate with track base.
10. utilize the thin plate processing method of the waste truck of the arbitrary described diamond frame sawing double of claim 1-9, its feature exists
In: comprise the steps:
1) spacing between the saw blade adjusting diamond frame sawing machine, has the waste truck of waste material to move to the upper end that diamond frame sawing promotes workbench fortune;
2) start diamond frame sawing machine, promote workbench and do first time feed motion, saw is carried out to famine material and separates, obtain waste material slab;
3) fall lifting workbench, the famine material slab obtained is fixed;
4) start the famine material feed mechanism power source of waste truck, car body keeps motionless, waste material feed mechanism is moved, mobile setpoint distance along the direction perpendicular to saw saw blade;
5) again start diamond frame sawing machine, promote workbench and do second time feed motion, saw carries out saw to famine material and separates, and obtains the thin plate setting thickness.
CN201510760080.5A 2015-11-09 2015-11-09 A kind of waste truck of diamond frame sawing double and thin plate processing method Active CN105291277B (en)

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Application Number Priority Date Filing Date Title
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CN105291277B CN105291277B (en) 2017-08-01

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202213062U (en) * 2011-08-10 2012-05-09 福建省南安市水南机械有限公司 Trolley displacement mechanism of stone cutting machine
CN102689778A (en) * 2012-06-28 2012-09-26 山东大学 Novel block car mechanism for multi-rope diamond wire-saw
CN202668766U (en) * 2012-05-11 2013-01-16 林荣苗 Automatic double-column guiding stone cutter with adjustable gap
CN203994284U (en) * 2014-06-23 2014-12-10 泉州市海恩德机电科技发展有限公司 The worm gear traction chassis of stonecutter
CN205097369U (en) * 2015-11-09 2016-03-23 山东大学 Waste skip in diamond buhl saw duplex position

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202213062U (en) * 2011-08-10 2012-05-09 福建省南安市水南机械有限公司 Trolley displacement mechanism of stone cutting machine
CN202668766U (en) * 2012-05-11 2013-01-16 林荣苗 Automatic double-column guiding stone cutter with adjustable gap
CN102689778A (en) * 2012-06-28 2012-09-26 山东大学 Novel block car mechanism for multi-rope diamond wire-saw
CN203994284U (en) * 2014-06-23 2014-12-10 泉州市海恩德机电科技发展有限公司 The worm gear traction chassis of stonecutter
CN205097369U (en) * 2015-11-09 2016-03-23 山东大学 Waste skip in diamond buhl saw duplex position

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