CN105291045B - The spacing press-loading process equipment of thin-walled tube assembly and method - Google Patents
The spacing press-loading process equipment of thin-walled tube assembly and method Download PDFInfo
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- CN105291045B CN105291045B CN201510800974.2A CN201510800974A CN105291045B CN 105291045 B CN105291045 B CN 105291045B CN 201510800974 A CN201510800974 A CN 201510800974A CN 105291045 B CN105291045 B CN 105291045B
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- spacing
- valve seat
- briquetting
- spacing briquetting
- thin
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/14—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for assembling objects other than by press fit or detaching same
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Magnetically Actuated Valves (AREA)
Abstract
The present invention relates to a kind of spacing press-loading process equipment of thin-walled tube assembly and method, it is made up of fixed block, clamping screw, spacing briquetting, pressure head, the fixed block upper surface is provided with the die cavity consistent with the profile of valve seat, the both sides of fixed block are respectively provided with a screw corresponding with the 6.2mm holes of valve seat, by the attitude of the spacing valve seat of screw pin in screw, and the direction of the planes of baffle plate top thickness 1.5mm two of armature component is adjusted by screw pin;The spacing briquetting is made up of two symmetric bodies, two symmetric bodies are fastened together with two screws, and for clamping armature component, the center of two symmetric body binding faces of spacing briquetting is provided with stepped hole, pressure head is connected with spacing briquetting, for keeping level to spacing briquetting transmission pressure, the spacing briquetting of balance.It is able to ensure that product meets design requirement through prolonged and repeated experiment, the present invention for summarizing, effectively reliability qualification rate is more than 98%.
Description
Technical field
The present invention relates to the technological equipment and method of a kind of assembling of thin-walled tube assembly, especially a kind of thin-walled tube assembly is spacing
Press-loading process is equipped and method.
Background technology
In modern automation control development field, servo valve belongs to one of the core product in the field.The function of servo valve
It is that the current signal of input is converted into mechanical signal, is finally exported with the hydraulic pressure signal for amplifying.Torque-motor(Hereinafter referred to as horse
Reach)It is the main building block of servo valve, belongs to first order switching mechanism, is also the core of servo valve.Its function is by input
Current signal is converted into magnetic field signal, and mechanical output is converted into by magnetic field signal, referred to as electric --- magnetic --- machine transfer process.
Magnetic in motor part structure --- machine transfer process is designed with a piece number for key --- valve seat armature component
(Hereinafter referred to as component one), its process for realizing function is:Armature longitudinal direction both sides in component secure coil block life up and down
Into the magnetic line of force, while the magnetic conductor up and down for being designed with high magnetic permeability and low-coercivity is located at up and down, there is magnetic longitudinal both sides of armature
Steel strengthens magnetic field intensity.When the electric current for being input into two groups of coils changes the magnetic field of alternation, the lengthwise position of armature of will surviving
Produced with the change in magnetic field and waved, due to the internal diameter 3 of bourdon tube(The unit of following Arabic numerals is all millimeter), baffle plate
Minor diameter 2.5, so also being swung therewith with the baffle plate of armature tight fit.The thin-walled position of bourdon tube then produces bending simultaneously
Deformation produces reaction force, when the reaction force that input current change eliminates bourdon tube promotes baffle plate to recover middle position(That is armature
Reset).
The part of the component and composition has the function of following aspect, feature:
1st, valve seat armature component(Hereinafter referred to as component one)Such as Fig. 1, shown in 2, by valve seat 1 and armature component 2(Hereinafter referred to as
Component two)(Fig. 3,4)It is supporting to assemble;
2nd, the 4.7 of bourdon tube 4 cylindrical and valve seat 1 in component two(Fig. 5,6)The hole tight fit of axial centre 4.7 after assemble
Into component one;
3rd, each component characteristics of component two and its function are respectively:
Bourdon tube 4 selects PH stainless steel, the elasticity having had after solution treatment, adds its longitudinal direction 2/3rds
Middle part be designed to wall thickness only 0.12, the elastic speciality demand of design is more presented.
Baffle plate 3 selects precipitation strength type high elastic modulus alloy, and elastic modelling quantity, elasticity higher high are in after electric signal conversion
Displacement on present baffle plate changes the displacement change flow output that flow is produced.What armature 5 was selected is magnetically soft alloy, high
Magnetic conductivity and low-coercivity, improve the conversion efficiency in magnetic field;
4th, the components of combination are designed with the requirement of size and dimension site error.Armature surface and adjacent valve in component one
Dimensional tolerance is that the design of the 0.2, depth of parallelism is then requirement 0.02 between the surface of seat.And two of the Weir Plate Thickness 1.5 in component two
Plane is required to 0.05 with the axially vertical degree in hole on valve seat.
The supporting process of component one, the implementation process of shaped position error requirements at three, it is necessary to use extremely complex work
Skill and the accurate technological equipment of configuration, can meet the end product material object design requirement of component one.
The content of the invention
The present invention is to provide for a kind of spacing press-loading process equipment of thin-walled tube assembly and method, to meet the finished product after assembling
Material object meets design requirement, supporting demand.
To achieve the above object, the technical scheme is that:A kind of spacing press-loading process equipment of thin-walled tube assembly, by solid
Determine block, clamping screw, spacing briquetting, pressure head composition, the fixed block upper surface is provided with the die cavity consistent with the profile of valve seat,
The both sides of fixed block are respectively provided with a screw corresponding with the 6.2mm holes of valve seat, by the spacing valve seat of clamping screw in screw
The direction of the planes of baffle plate top thickness 1.5mm two of attitude and adjustment armature component;The spacing briquetting is by two symmetric body groups
Into two symmetric bodies are fastened together with two screws, for clamping armature component, the center of two symmetric body binding faces of spacing briquetting
Position is provided with stepped hole, and pressure head is connected with spacing briquetting, for keeping water to spacing briquetting transmission pressure, the spacing briquetting of balance
It is flat.
Between having 0.1mm between the thin-walled diameter of the stepped hole in spacing briquetting, wherein aperture and armature component bourdon tube
Gap, during assembling thin-walled tube assembly, the step that aperture is used to clamp between the thin-walled diameter position of armature component bourdon tube, big aperture falls
On the step of cylindrical of actual arrival bourdon tube size.
A kind of spacing press-loading process method of thin-walled tube assembly, its step is:Implement the assembling of valve seat armature component first, will
Valve seat is put into the die cavity of fixed block, and the position for limiting valve seat is adjusted with clamping screw;Spacing briquetting is divided into two valves, by armature
After the bourdon tube thin-walled position clamping wherein of component, spacing briquetting is fastened together with screw;By the baffle plate of bourdon tube lower end
Two planar ends of thick 1.5mm are stretched into the center stepped hole of valve seat down;When the cylindrical contacts of bourdon tube 4.7mm of armature component
During to valve seat 4.7mm holes, met the requirements by two in-planes of thickness 1.5mm at the top of two clamping screw regulating fenders;Move down pressure
The backward spacing briquetting transmission pressure of level of the spacing briquetting of head adjustment is until the lower plane of spacing briquetting is close to valve seat upper surface;So
After lift pressure head, the spacing briquetting of righting, screw out two clamping screws, unclamp spacing briquetting, valve seat rank is finally taken out from fixed block
Iron component, press-fits end.
Beneficial effects of the present invention:
The packaging technology of valve seat armature component is practical, effective, reliable, and the tool structure of use is simple and direct, and the manufacturing cycle is short, into
This is low.Valve seat armature component after assembling meets design requirement.
Servo valve belongs to the product of high, precision and frontier, and high-tech area is widely used, and with high content of technology, value is expensive.Servo
The function of valve is mainly made up of two-stage, the signal conversion and the power amplification of the second level of the first order, and power amplification can be set several again
Level is amplified, so that servo valve can control power output up to tens, executing agency that is up to a hundred, even going up kiloton.Valve seat armature component
Function " magnetic --- machinery " is the important ring in motor " electric --- magnetic --- machinery " transfer process, and " magnetic --- machinery "
The component and part quality of conversion links are higher than other components and part of servo valve to the sensitivity of technique and management, such as
The semi-finished product of magnetically soft alloy are particularly severe to the requirement for managing, it is impossible to collide with, clash into and implement machining.So valve seat is held in the mouth
There are 3 kinds of key items for listing the work such as technique, management in the assembling of iron component and the 4 of component kinds of parts." magnetic --- machine
Tool " translation function stabilization, is that the function-stable of motor is laid a good foundation.
Assembling technique of the invention is simple to operate, clear, convenient, easily grasp.
Brief description of the drawings
Fig. 1 is valve seat armature component structure sectional view;
Fig. 2 is P direction views in Fig. 1;
Fig. 3 is armature component front view;
Fig. 4 is the sectional view of bowing of Fig. 3;
Fig. 5 is valve seat construction sectional view:
Fig. 6 is the left view of Fig. 5;
Fig. 7 is valve seat armature component press-fitting tool schematic diagram;
Fig. 8 is armature component and valve seat assembling process schematic diagram.
Specific embodiment
The invention will be further described with embodiment below in conjunction with the accompanying drawings.
As shown in fig. 7, a kind of spacing press-loading process equipment of thin-walled tube assembly, by fixed block 6, clamping screw 7, spacing briquetting
8th, pressure head 9 is constituted.
Fixed block 6 is the carrier of valve seat 1, and it is consistent with the profile of valve seat 1 that upper surface is designed with die cavity.While fixed block 6
Both sides are respectively designed with screw, and the 6.2mm holes with valve seat 1 are corresponding, can so use the attitude of the spacing valve seat 1 of clamping screw 7,
And the direction of the planes of 3 top thickness 1.5mm of baffle plate two of armature component 2 is adjusted by clamping screw 7.Spacing briquetting 8 is by two
Symmetric body is constituted, and is fastened together with two screws.The function of spacing briquetting 8 has two, and one is that its height for designing ensures assembling
Size between the lower plane of middle armature 5 and the upper surface of valve seat 1, two is clamping armature component 2.Clamping armature function shows limit
The center of the position binding face of briquetting 8 is provided with stepped hole, and wherein aperture can clamp the Thin-walled Straight of the bourdon tube 4 of armature component 2
Footpath position, but the step having with thin-walled diameter between the gap of 0.1mm, big aperture implements to the platform of cylindrical of the size of bourdon tube 4
On rank, that is, combination when stress at.9 two functions of pressure head, to the transmission of spacing briquetting 8 pressure, balance spacing briquetting 8 and protect
Water holding is put down.
As shown in Fig. 2 a kind of spacing press-loading process method of thin-walled tube assembly, assembles implementation steps as follows:
Implement the assembling of valve seat armature component 2, valve seat 1 is put into the die cavity of fixed block 6, adjusted with clamping screw 7 and limited
Determine the position of valve seat 1.Spacing briquetting 8 is divided into two valves, after the thin-walled position of bourdon tube 4 of armature component 2 is clamped wherein, spiral shell is used
Be fastened together for spacing briquetting 8 by nail;So that armature component 2 is vertical, the two of the top of baffle plate 3 thickness 1.5mm flat down, hold and clamp
There is the spacing briquetting 8 of armature component 2, two planar ends of the thick 1.5mm of baffle plate 3 are stretched into the center stepped hole of valve seat 1 down.
During 4.7 hole for touching valve seat 1 when the 4.7mm of the bourdon tube 4 of armature component 2 is cylindrical, by the regulating fender of two clamping screw 7
Two in-planes of thickness 1.5mm meet the requirements at the top of 3;Move down pressure head 9 and adjust the backward spacing briquetting 8 of level of spacing briquetting 8 and pass
Pressure is passed until the lower plane of spacing briquetting 8 is close to the upper surface of valve seat 1;Pressure head 9 is lifted, the spacing briquetting 8 of righting, back-out two are locked
Bolt 7, the spacing briquetting 8 of release, finally take out valve seat armature component 2 from fixed block 6, press-fit end.
Claims (3)
1. a kind of spacing press-loading process of thin-walled tube assembly is equipped, by fixed block (6), clamping screw (7), spacing briquetting (8), pressure head
(9) constitute, it is characterised in that:Fixed block (6) upper surface is provided with the die cavity consistent with the profile of valve seat (1), fixed block (6)
Both sides be respectively provided with a screw corresponding with the 6.2mm holes of valve seat, by clamping screw (7) spacing valve seat (1) in screw
The direction of attitude and the planes of baffle plate (3) top thickness 1.5mm two of adjustment armature component (2);The spacing briquetting (8) is by two
Symmetric body is constituted, and two symmetric bodies (8) are fastened together with two screws, for clamping armature component (2), the two of spacing briquetting (8)
The center of symmetric body binding face is provided with stepped hole, and pressure head (9) is connected with spacing briquetting (8), for being passed to spacing briquetting (8)
Pass pressure, balance spacing briquetting (8) holding level.
2. the spacing press-loading process of thin-walled tube assembly according to claim 1 is equipped, it is characterised in that:The spacing briquetting
(8) there is the gap of 0.1mm between the thin-walled diameter of the bourdon tube (4) of the stepped hole in, wherein aperture and armature component, assemble thin
During wall tube assembly, the step that aperture is used between the thin-walled diameter position of the bourdon tube (4) for clamping armature component, big aperture is implemented to
On the step of cylindrical of the size of bourdon tube (4).
3. a kind of spacing press-loading process method of thin-walled tube assembly, it is characterised in that its step is:Implement valve seat armature component first
(2) assembling, valve seat (1) is put into the die cavity of fixed block (6), and the position for limiting valve seat (1) is adjusted with clamping screw (7);
Spacing briquetting (8) is divided into two valves, after bourdon tube (4) thin-walled position of armature component (2) is clamped wherein, will be spacing with screw
Briquetting (8) is fastened together;Two planar ends of baffle plate (3) the thickness 1.5mm of bourdon tube (4) lower end are stretched into valve seat (1) down
In center stepped hole;During the 4.7mm holes for touching valve seat (1) when the 4.7mm of the bourdon tube (4) of armature component (2) is cylindrical, lead to
Two in-planes for crossing thickness 1.5mm at the top of two clamping screws (7) regulating fender (3) meet the requirements;Move down pressure head (9) adjustment spacing
Backward spacing briquetting (8) the transmission pressure of the level of briquetting (8) is until the lower plane of spacing briquetting (8) is close to valve seat (1) upper surface;
Then pressure head (9), the spacing briquetting of righting (8), two clamping screws of back-out (7), the spacing briquetting (8) of release, finally from fixation are lifted
Valve seat armature component is taken out in block (6), press-fits end.
Priority Applications (1)
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CN201510800974.2A CN105291045B (en) | 2015-11-19 | 2015-11-19 | The spacing press-loading process equipment of thin-walled tube assembly and method |
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CN201510800974.2A CN105291045B (en) | 2015-11-19 | 2015-11-19 | The spacing press-loading process equipment of thin-walled tube assembly and method |
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CN105291045A CN105291045A (en) | 2016-02-03 |
CN105291045B true CN105291045B (en) | 2017-06-16 |
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CN108655995B (en) * | 2018-05-28 | 2019-09-06 | 中国工程物理研究院材料研究所 | Thin-wall pipe is interference fitted guide-localization assembly device and its assembly method |
CN109192611B (en) * | 2018-10-09 | 2023-08-18 | 陕西群力电工有限责任公司 | Armature shaft turning tool |
CN114571406A (en) * | 2022-04-18 | 2022-06-03 | 四川航天烽火伺服控制技术有限公司 | Double-nozzle baffle plate electro-hydraulic servo valve armature component press-fitting tool |
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CN101310932A (en) * | 2007-05-22 | 2008-11-26 | 上海诺玛液压系统有限公司 | Assembly fixture of armature assembly for electrohydraulic servo valve |
KR100913656B1 (en) * | 2008-02-28 | 2009-08-24 | 현대제철 주식회사 | Flow control tool for nozzle of servo valve |
KR101017245B1 (en) * | 2008-09-25 | 2011-02-25 | 현대제철 주식회사 | Jig device for disassembling and assembling servo valve |
CN204457886U (en) * | 2014-12-29 | 2015-07-08 | 无锡康明斯涡轮增压技术有限公司 | Turbosupercharger governor lever |
CN204603762U (en) * | 2015-05-05 | 2015-09-02 | 温州卓人汽车电控有限公司 | Pump head valve component assembling frock |
CN104827441B (en) * | 2015-05-08 | 2017-01-04 | 吴江市天龙机械有限公司 | Armature component of electrohydraulic servo valve high accuracy press fitting device |
CN205271905U (en) * | 2015-11-19 | 2016-06-01 | 上海衡拓液压控制技术有限公司 | Spacing pressure equipment tooling of light -wall pipe subassembly |
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