CN105290800B - It is a kind of can automatic code-printing steel pipe processing method - Google Patents
It is a kind of can automatic code-printing steel pipe processing method Download PDFInfo
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- CN105290800B CN105290800B CN201510884894.XA CN201510884894A CN105290800B CN 105290800 B CN105290800 B CN 105290800B CN 201510884894 A CN201510884894 A CN 201510884894A CN 105290800 B CN105290800 B CN 105290800B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/05—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of roller-ways
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Abstract
The invention discloses it is a kind of can automatic code-printing steel pipe processing method, belong to steel pipe manufacture field.The present invention includes unreeling structure, coiling welded mechanism, shut-off mechanism, transmission mechanism, code printing mechanism, shedding mechanism, chamfer mechanism and transport vehicle, described unreeling structure delivers to coiling welded mechanism after coiled plate is shakeout after code printing mechanism stamp, steel pipe after welding is cut into regular length through shut-off mechanism and enters transmission mechanism, the shedding mechanism coordinates with transmission mechanism, and chamfer mechanism is set in shedding mechanism side, bundling is transported on transport vehicle after shedding mechanism tail end sets transport vehicle, steel tube chamfering.It is processed using the system of processing of the present invention, the processes such as stamp, cooling, oil removing, discharging, drainage can be carried out automatically, stamp to steel pipe is carved characters and cooling treatment has preferable effect, and the linking of conveying transport establishment is close, substantially increases the crudy and processing efficiency of steel pipe.
Description
Technical field
The present invention relates to steel pipe processing technique field, more specifically to it is a kind of can the steel pipe of automatic code-printing process and be
System and processing method.
Background technology
Precision tube is a kind of a kind of high-accuracy tube material by after cold-drawn or hot rolling treatment.Due to precision tube
Inside and outside wall non-oxidation layer, bear high-pressure non-leakage, high accuracy, best bright finish, indeformable clod wash, enlarging, to flatten free from flaw etc. excellent
Point, so being mainly used to produce the product of pneumatically or hydraulically element, such as cylinder, oil cylinder, compression cylinder, liquid storage machine, can be nothings
Slit-tube, also there is ratio-frequency welding adapter.
In pipeline production process, steel pipe roll welding, cooling, cut-out, transmission be the essential means of production；
Links are required to ensure being normally carried out for processing.At present, steel pipe can typically scribe the printed words such as date of manufacture in production, but
Existing steel pipe's production is carved a seal manually by workman, and efficiency is low, and steel pipe is resulted even in sometimes and is scrapped.In addition, in steel pipe
It is that the steel pipe of machine-shaping is sent on transport vehicle by unloading rack mostly in transmitting procedure, steel pipe is loaded by transport vehicle and transported
It is defeated to storing region.Following process is carried out in storage area.It is well known that inside can add many cooling waters during steel pipe processing, by
Do not filtered out completely from cooling water in the steel pipe that production line gets off in just, part water is had in following process and enters workshop
And in machine, it is stronger to production environment and machine breakdown, there is larger defect.
Chinese Patent Application No.：201510008338.6, the applying date：On January 8th, 2015, invention and created name is：It is a kind of
Welded pipe units welder, this application case discloses a kind of welded pipe units welder, including welds wheel group, by Coiling Welded Pipe and weldering
Receiving electrode, welding wheel group is made up of upper welding wheel group and lower welding wheel group, and upper welding wheel group and lower welding wheel group are respectively by two
Relative circular briquetting roller is constituted, and the circular shaping wheel surface is provided with annular tube seat, and being fixed on upper welding by Coiling Welded Pipe takes turns
Two opposing circulars of group and lower welding wheel group are molded the annular tube seat of wheel surface, and welding steel pipe surface is provided with soldered, welded
Welding electrode is provided with the surface of seam.
Chinese Patent Application No.：201510105656.4, the applying date：On March 11st, 2015, this application case discloses one kind
Steel pipe bundle automatic blending pipeline system, including frame, in addition to the U-shaped steel pipe blanking conveying roller being successively set in frame
Road, with U-shaped steel pipe blanking rollgang it is vertically arranged can 90 ° of upsets steel pipe dispensings rotation rollgang and steel pipe bundle material
Expect main rollgang；Close to U-shaped steel pipe blanking rollgang end point above the both sides of described steel pipe dispensing rotation rollgang
Other parallel interval be disposed with some can automatic lifting steel pipe collecting rollgang, the described main rollgang of steel pipe beam material
On along the both sides of steel pipe beam material conveying direction be respectively arranged with steel pipe bundle group weldering production line.
Whole process is not described for above application case, it is impossible to the problem of solving in stamp, transmission, also needs
Design is correspondingly improved to whole system.
The content of the invention
1. the invention technical problem to be solved
It is an object of the invention to overcome not having the complete steel pipe system of processing of automatic code-printing not in the prior art
Foot there is provided it is a kind of can automatic code-printing steel pipe system of processing and processing method, technical scheme is complete there is provided one
Whole steel pipe system of processing, the processes such as stamp, cooling, oil removing, discharging, drainage can be carried out automatically, easy to use, improve life
Produce efficiency and product quality.
2. technical scheme
To reach above-mentioned purpose, the technical scheme that the present invention is provided is：
The present invention it is a kind of can automatic code-printing steel pipe system of processing, including unreeling structure, coiling welded mechanism, shut-off mechanism and
Transmission mechanism, in addition to code printing mechanism, shedding mechanism, chamfer mechanism and transport vehicle, the code printing mechanism include stamp support, beaten
Code cylinder, stamp disk roller and stamp driven voller, stamp driven voller are fixed on stamp support, and the stamp disk roller passes through stamp gas
Cylinder is connected with stamp support, makes stamp disk roller with coordinating above and below stamp driven voller；It is placed with and carves a seal on stamp disk roller periphery
Fixing hole, the chapter bar with character code is inserted in the fixing hole that carves a seal, is fixed by the pressure chapter bolt presses of stamp disk roller side wall；
Described unreeling structure delivers to coiling welded mechanism after coiled plate is shakeout after code printing mechanism stamp, the steel after welding
Pipe is cut into regular length through shut-off mechanism and enters transmission mechanism, and the shedding mechanism coordinates with transmission mechanism, and in shedding mechanism
Side sets chamfer mechanism, and bundling is transported on transport vehicle after shedding mechanism tail end sets transport vehicle, steel tube chamfering.
As further improvement of the present invention, the endpiece of described coiling welded mechanism is provided with outside cooling device, and this is outer
Portion's cooling device includes flow pipe, the spray header for being arranged on welding conveying roller top, and is arranged on welding conveying roller afterbody
Water filling halter and cooling water tank, the spray header connects with flow pipe, and spray header lower parallel is provided with spray head；
The cooling water tank both sides are provided with circular hole, are provided with the outside of Sleeve around pipe end, circular hole and are provided with except oil stained rag layer on the inside of circular hole；Institute
State water filling halter to be arranged on above cooling water tank, water filling halter is connected with flow pipe, and cooling water tank bottom is provided with drainpipe.
As further improvement of the present invention, the transmission mechanism includes transmission support, transmission disk roller, returning face plate, turned over
Rotaring cylinder, insulation support plate and upset controller, the transmission disk roller are disposed in parallel on transmission support, in transmission support endpiece
It is additionally provided with returning face plate；Described returning face plate one end is hinged with transmission support, the piston of returning face plate other end bottom and tumble cylinder
Bar is connected, and the tumble cylinder is fixed by bottom bracket；Transmission support afterbody is provided with insulation support plate, the insulating supporting
Electrode steel wire is disposed with plate, the electrode steel wire is connected by electric wire with overturning the electrode tip of controller, upset control
Another electrode tip of device overturns gas by being wired to transmission disk roller when the steel pipe for transmitting disk roller transmission contacts electrode steel wire
Cylinder is activated, and returning face plate rises delivers to shedding mechanism steel pipe.
As further improvement of the present invention, the shedding mechanism includes left support frame, right support frame and chamfering transmission
Mechanism, the equal elongatedness direction of described left support frame and the upper surface of right support frame is obliquely installed, and angle of inclination is 3~15 °, and
Left support frame high 10~30mm on same cross section than right support frame, is provided with rhone on the outside of right support frame；
Described left support frame and the middle part side of right support frame are provided with chamfering transport mechanism, the chamfering transport mechanism bag
Right angle support plate and chamfering transfer roller are included, U-type groove is offered on the vertical plate of right angle support plate, chamfering transfer roller two ends are provided with transmission
Roller connecting rod, the transfer roller connecting rod is stuck in U-type groove.
As further improvement of the present invention, fixed block is provided with the level board of the right angle support plate, transfer roller connects
Screwed hole is offered on bar, carrying bolt is connected with screwed hole internal thread, in the middle part of the lower end insertion fixed block of the carrying bolt
Circular hole in.
As further improvement of the present invention, the chamfer mechanism includes beveler body and beveler track, described
Support frame of the beveler track in shedding mechanism, and it is corresponding with the chamfering transport mechanism on support frame；The chamfering
Machine body bottom portion is provided with beveler roller, and the bottom of beveler body is surrounded by beveler ear mount, in beveler ear mount
Vertical ear mount bolt is threaded with, the height of beveler body is adjusted by ear mount bolt；The side of the beveler track
Horizontal row shows at least three body fixing hole on wall, and organism fixing bolt, both sides chamfering are threadedly coupled in body fixing hole
Body fixing bolt on machine track, which is mutually clamped, fixes beveler body level.
As further improvement of the present invention, the transport vehicle is arranged on the tail end of support frame, and the transport vehicle includes car
Frame and carrier, bottom of frame are provided with 4 universal wheels, and the carrier is arranged on vehicle frame two ends, and the carrier includes first
Divider, crossbeam and the second divider, first divider are fixedly connected with crossbeam, and the second divider is connected by cage plate with crossbeam,
Offered on crossbeam and corresponding circular hole is offered at least three circular hole, cage plate, cage plate steady pin is installed in circular hole makes second gear
Frame is fixed on crossbeam；The height of first divider is less than the height of support frame in the second divider and shedding mechanism, and first
Divider, crossbeam and the second divider enclose and rubber blanket are provided with the inside of open slot；Set vertically on the chassis outer side wall of the vehicle frame
There is circular hole key seat, in circular hole key seat built with fastening screw.
As further improvement of the present invention, the rhone is mainly made up of tank bottom plate, right baffle-plate and right shell body,
The right baffle-plate and right shell body are tilted to the both sides of tank bottom plate respectively, and right baffle-plate is highly less than right shell body height；The water
Trough floor is obliquely installed, its angle of inclination and incline direction phase corresponding with the angle of inclination of right support frame and incline direction respectively
Together, and rhone eminence position end be closed state.
The present invention it is a kind of can automatic code-printing steel pipe processing method, its procedure of processing is：
Step 1, coil of strip pass through unreeling structure uncoiling, and the sheet material end after uncoiling is from the stamp disk roller in code printing mechanism and beats
Passed through between code driven voller, stamp is carved characters, high-frequency welding is carried out subsequently into coiling welded mechanism；
Water-spraying control inside shaping steel tube after step 2, welding, outside is cooled down by spray head and cooling water tank, simultaneously
By except oil stained rag layer erasing steel tube surface greasy dirt；
Step 3, the steel pipe after step 2 cooling are cut off mechanism and are cut into single steel pipe, and the steel pipe enters transmission mechanism, when
When steel pipe is transported to transmission mechanism tail end and contacts electrode steel wire, start-up circuit is connected by steel pipe in upset controller, is overturn
The piston rod of cylinder is stretched out, and returning face plate is rotated around jointed shaft, branch of the steel pipe from transmission disk roller pop-up in feeding shedding mechanism
On support；
Step 4, steel pipe are rolled automatically along the upper surface of support frame, because right support frame is highly relatively low, and steel pipe is tilted, steel
Remaining cooling water is flowed into rhone and discharged in pipe；
When step 5, steel pipe are rolled to chamfering transport mechanism, steel tube end part is inserted in beveler body and carries out chamfering, fallen
Steel pipe behind angle is automatically fallen on transport vehicle, when steel pipe number reaches predetermined value in transport vehicle, bailing, is extracted positioning and is inserted
Steel pipe, is transported to storage area by pin.
3. beneficial effect
The technical scheme provided using the present invention, compared with prior art, is had the advantages that：
(1) it is of the invention it is a kind of can automatic code-printing steel pipe system of processing, in transfer sheet materials carrying out stamp carves characters, not shadow
The steel pipe processing in later stage is rung, the pipe deformation after processing is not resulted in；After welding processing when being cooled down to outer surface of steel tube,
It is combined using spraying cooling and immersion cooling, cooling effect more preferably, reduces the thermal stress in steel pipe；In addition, set
Except oil stained rag layer can be wiped free of the greasy dirt of steel tube surface, it is to avoid the steel tube surface spray process in influence later stage；
(2) it is of the invention it is a kind of can automatic code-printing steel pipe system of processing, steel pipe can be held in the palm automatically by transmission mechanism
Rise and deliver on support frame, because the upper surface of left support frame and right support frame is obliquely installed, angle of inclination is 3~15 °, on the one hand
Steel pipe can be made to scroll down through automatically, on the other hand avoid causing rolling speed too fast because inclination angle is excessive；In addition, left support
Frame is higher than right support frame, and while rolling, remaining cooling water can be flowed in rhone from lower end in steel pipe, if rolling speed
Spend soon, be then difficult to fully discharge cooling water, influence following process process；
(3) it is of the invention it is a kind of can automatic code-printing steel pipe system of processing, beveler body can transport along beveler track
It is dynamic, it is easy to be adjusted the steel pipe of different length；Set ear mount bolt coordinates with beveler ear mount can adjust chamfering
The height of machine body, is adapted to carry out chamfer machining to the steel pipe of different tube diameters；
(4) it is of the invention it is a kind of can automatic code-printing steel pipe processing method, stamp, cooling can be carried out automatically, oil removing, is unloaded
The processes such as material, drainage, it is easy to use, improve production efficiency and product quality.
Brief description of the drawings
Fig. 1 for the present invention it is a kind of can automatic code-printing steel pipe system of processing structural representation；
Fig. 2 is the structural representation of code printing mechanism in the present invention；
Fig. 3 is the structural representation of stamp disk roller in the present invention；
Fig. 4 is the structural representation of outside cooling device in the present invention；
Fig. 5 is the structural representation of transmission mechanism in the present invention；
Fig. 6 is the structural representation of shedding mechanism and rhone in the present invention；
Fig. 7 is the structural representation of chamfering transfer roller in the present invention；
Fig. 8 is the position distribution schematic diagram of chamfer mechanism in the present invention；
Fig. 9 is the fit structure schematic diagram of beveler body and beveler track in the present invention；
Figure 10 is the structural representation of transport vehicle in the present invention；
Figure 11 is the structural representation of rhone in the present invention；
The flow chart that Figure 12 processes for steel pipe in the present invention.
Label declaration in schematic diagram：1st, unreeling structure；2nd, code printing mechanism；201st, stamp support；202nd, stamp cylinder；
203rd, stamp disk roller；204th, stamp driven voller；205th, carve a seal fixing hole；206th, chapter bolt is pressed；3rd, it is welded mechanism；301st, weld defeated
Send roller；302nd, flow pipe；303rd, spray header；304th, spray head；305th, water filling halter；306th, cooling water tank；307th, Sleeve around pipe end；
308th, except oil stained rag layer；4th, shut-off mechanism；5th, transmission mechanism；501st, support is transmitted；502nd, disk roller is transmitted；503rd, returning face plate；
504th, tumble cylinder；505th, insulation support plate；506th, controller is overturn；6th, shedding mechanism；601st, left support frame；602nd, right support
Frame；603rd, chamfering transport mechanism；6031st, right angle support plate；6032nd, fixed block；6033rd, carrying bolt；6034th, transfer roller connecting rod；
6035th, chamfering transfer roller；7th, chamfer mechanism；701st, beveler body；702nd, beveler roller；703rd, beveler ear mount；704、
Ear mount bolt；705th, beveler track；706th, body fixing hole；707th, body fixing bolt；8th, rhone；801st, tank bottom
Plate；802nd, right baffle-plate；803rd, right shell body；9th, transport vehicle；901st, vehicle frame；902nd, the first divider；903rd, the second divider；9031st, cover
Plate；9032nd, cage plate steady pin；904th, crossbeam；905th, universal wheel；906th, fastening screw；907th, rubber blanket.
Embodiment
To further appreciate that present disclosure, the present invention is described in detail in conjunction with the accompanying drawings and embodiments.
Embodiment 1
With reference to Fig. 1, the present embodiment it is a kind of can automatic code-printing steel pipe system of processing, including unreeling structure 1, coiling welded mechanism
3rd, shut-off mechanism 4, transmission mechanism 5, code printing mechanism 2, shedding mechanism 6, chamfer mechanism 7 and transport vehicle 9, unreeling structure 1 therein,
Coiling welded mechanism 3 and shut-off mechanism 4 can use conventional design.Unreeling structure 1 coiled plate is shakeout after after the stamp of code printing mechanism 2
Coiling welded mechanism 3 is delivered to, the steel pipe after welding is cut into regular length into transmission mechanism 5, the shedding mechanism 6 through shut-off mechanism 4
Coordinate with transmission mechanism 5, and chamfer mechanism 7 is set in the side of shedding mechanism 6, transport vehicle 9, steel are set in the tail end of shedding mechanism 6
Bundling is transported on transport vehicle 9 after pipe chamfering.
Referring to Fig. 2, Fig. 3, the code printing mechanism 2 in the present embodiment includes stamp support 201, stamp cylinder 202, stamp disk roller
203 and stamp driven voller 204, stamp driven voller 204 is fixed on stamp support 201, and the stamp disk roller 203 passes through stamp gas
Cylinder 202 is connected with stamp support 201, stamp disk roller 203 is coordinated with stamp driven voller about 204.In the circumference of stamp disk roller 203
The fixing hole 205 that carves a seal is placed with face, the chapter bar with character code is inserted in the fixing hole 205 that carves a seal, passes through the side of stamp disk roller 203
The pressure chapter bolt 206 of wall is fixed., can be accordingly with word when sheet material needs to engrave date either other character codes
The chapter bar of code is put into the fixing hole 205 that carves a seal, and tightens pressure chapter bolt 206 and chapter bar is fixed, when sheet material is walked about, pass through stamp gas
Cylinder 202 puts down stamp disk roller 203, and stamp disk roller 203 pushes down sheet material with stamp driven voller 204, then stamp disk roller 203 is in sheet material
Lower rotation is driven, and then realizes that stamp is carved characters on sheet material.Stamp is carried out before steel pipe rolls welding, it is follow-up without carrying out again
Artificial stamp process, saves process time, and the sheet material after processing will not be caused damage, it is ensured that the quality of product.
Carry out welding processing when, if welding after steel pipe in there is larger thermal stress, be easily caused pipe deformation,
Therefore need to be cooled down after welding.Ordinary skill is to carry out water-spraying control in steel duct mostly, but is found by actual production,
Can only be to cooling in steel pipe only by internal cooling, steel tube surface heat is difficult to the elimination when carrying out following process, leads
Cause to need longer production line to provide enough cool times, therefore also need to carry out outside cooling.
Referring to Fig. 4, the present embodiment is provided with outside cooling device in the endpiece of coiling welded mechanism 3, the outside cooling device bag
Flow pipe 302, the spray header 303 for being arranged on welding conveying roller 301 top are included, and is arranged on the welding afterbody of conveying roller 301
Water filling halter 305 and cooling water tank 306.The spray header 303 is connected with flow pipe 302, in the bottom of spray header 303 simultaneously
Row are provided with multiple spray heads 304, and quantity can be set according to delivered length.The set both sides of cooling water tank 306 are provided with
Circular hole, two circular holes are set along steel pipe market direction, Sleeve around pipe end 307 are provided with the inside of circular hole, the Sleeve around pipe end 307 can be prevented
Leaked water in cooling water tank 306；It is provided with the outside of circular hole except oil stained rag layer 308, bamboo-carbon fibre should be used except oil stained rag layer 308
Material is made, and can effectively remove the greasy dirt of steel tube surface, prevents greasy dirt from, to influence processing effect, having when sequent surface is processed
Help improve steel pipe crudy.And it is symmetrically arranged except oil stained rag layer 308 has Double-oil removing effect.Set water filling
Halter 305 is arranged on the top of cooling water tank 306, and the water filling halter 305 is connected with flow pipe 302；Set in the bottom of cooling water tank 306
Drainpipe is equipped with, the drainpipe and flow pipe 302 are connected with cooling circulating water system, cooling water is recycled.
Referring to Fig. 5, the single steel pipe formed after cut-out is transmitted into transmission mechanism 5, and transmission mechanism 5 includes transmission support
501st, transmission disk roller 502, returning face plate 503, tumble cylinder 504, insulation support plate 505 and upset controller 506.The delivery roll
Wheel 502 is disposed in parallel on transmission support 501, for conveying steel pipe.Returning face plate 503 is additionally provided with the transmission endpiece of support 501,
The one end of returning face plate 503 is hinged with transmission support 501, the other end bottom of returning face plate 503 and the piston rod phase of tumble cylinder 504
Even, the tumble cylinder 504 fixed by bottom bracket, and returning face plate 503 can be risen by tumble cylinder 504, makes it around being hinged
Axle is rotated, and then is unloaded steel pipe to fall on shedding mechanism 6.Automatically control, be provided with absolutely in the transmission afterbody of support 501 in order to realize
Electrode steel wire is disposed with edge supporting plate 505, the insulation support plate 505, electrode steel wire passes through electric wire and upset controller
506 electrode tip connection, overturns another electrode tip of controller 506 by being wired to transmission disk roller 502, when transmission disk roller
During the steel pipe contact electrode steel wire of 502 transmission, the control circuit in upset controller 506 is connected, and tumble cylinder 504 is activated,
Returning face plate 503, which rises, to be delivered to steel pipe on the support frame of shedding mechanism 6.Electrode steel wire resilience is preferable, and will not be to steel pipe
Form rigidity to stop, reduce the abrasion to steel pipe, automaticity is high.
Referring to Fig. 6, the shedding mechanism 6 in the present embodiment includes left support frame 601, right support frame 602 and chamfering conveyer
Structure 603, the equal elongatedness direction of described left support frame 601 and the upper surface of right support frame 602 is obliquely installed, and angle of inclination is 3
~15 °, preferably 5 °.In the range of tilt angles, on the one hand steel pipe can be made to tumble automatically, on the other hand can avoid rolling
Dynamic speed is larger and is difficult to other operations.It should be noted that left support frame 601 than right support frame 602 in same horizontal stroke
High 10~30mm on section, preferably 15mm, can specifically set according to the width between two support frames, outside right support frame 602
Side is provided with rhone 8, and the height official post steel pipe between left support frame 601 and right support frame 602 is located in right support frame 602
The cooling water that one end is in residual in lower end, steel pipe can be discharged in rhone 8 from lower end.It should be noted that such as
Fruit difference in height is excessive, then easily makes steel pipe direction sideslip when scrolling down through, therefore for 2~5m steel pipe, the height of support frame
Spending difference will be in the range of 10~30mm.
Referring to Fig. 7, steel pipe is needed to carry out chamfer machining when transmitting on support frame, i.e., steel pipe is extracted out a segment distance is carried out
Chamfering, for the ease of chamfer machining, the present embodiment is provided with chamfering in the middle part side of left support frame 601 and right support frame 602
Transport mechanism 603, the chamfering transport mechanism 603 includes right angle support plate 6031 and chamfering transfer roller 6035, the support plate 6031 at right angle
Vertical plate on offer U-type groove, the two ends of chamfering transfer roller 6035 are provided with transfer roller connecting rod 6034, and the transfer roller connecting rod 6034 blocks
In U-type groove.Chamfering transfer roller 6035 is made up of roll shaft and roller set, and roller set can be rotated around roll shaft, roll shaft and transfer roller connecting rod
6034 are connected.Sliding friction can be made to be changed into rolling friction by the chamfering transport mechanism 603, to steel when reducing chamfer machining
The abrasion of pipe and support frame.
Referring to Fig. 8, Fig. 9, the chamfer mechanism 7 in the present embodiment includes beveler body 701 and beveler track 705, institute
Support frame of the beveler track 705 in shedding mechanism 6 is stated, and it is corresponding with the chamfering transport mechanism 603 on support frame；
The bottom of beveler body 701 is provided with beveler roller 702, is easy to be adjusted according to the steel pipe of different length；Chamfering
The bottom of machine body 701 is surrounded by beveler ear mount 703, and vertical ear mount spiral shell is threaded with beveler ear mount 703
Bolt 704, beveler body 701 is supported by ear mount bolt 704, prevents that body is run and influences to process matter in chamfer machining
Amount；In addition the ear mount bolt 704 can also adjust the height of beveler body 701, it is adaptable to the processing of the steel pipe of different tube diameters.
Machine has a certain degree of vibrations during chamfering, in order to prevent that beveler body 701 is moved in the horizontal direction during processing
Horizontal row shows 5 body fixing holes 706 on position, the side wall of beveler track 705, is threadedly coupled in body fixing hole 706
Body fixing bolt 707 on organism fixing bolt 707, both sides beveler track 705, which is mutually clamped, makes beveler body 701
Level is fixed, it is ensured that chamfer machining quality.
Referring to Figure 10, the steel pipe after chamfering continues to scroll down through along support frame, and transport vehicle 9 is set in support frame tail end,
The transport vehicle 9 includes vehicle frame 901 and carrier, and the bottom of vehicle frame 901 is provided with 4 universal wheels 905, and the carrier is arranged on car
The two ends of frame 901, the carrier includes the first divider 902, the divider 903 of crossbeam 904 and second, first divider 902 and crossbeam
904 are fixedly connected, and the second divider 903 is connected by cage plate 9031 with crossbeam 904, and at least three circle is offered on crossbeam 904
Corresponding circular hole is offered on hole, cage plate 9031, cage plate steady pin 9032 is installed in circular hole makes the second divider 903 be fixed on horizontal stroke
On beam 904, adjusted by changing position of the cage plate 9031 on crossbeam 904 between the first divider 902 and the second divider 903
Distance, can change the bearing capacity of transport vehicle 9, convenient to carry out bundling processing.
The height of first divider 902 is less than the height of support frame in shedding mechanism 6, makes the steel pipe tumbled on support frame
It can fall into the open slot being made up of the first divider 902, the divider 903 of crossbeam 904 and second；Further, the first divider
902 height is less than the height of the second divider 903, by the second divider 903 steel pipe that tumbles can be prevented from the second divider 903
Sidewinder in place.
The first divider 902, the divider 903 of crossbeam 904 and second enclose and rubber are provided with the inside of open slot in the present embodiment
Pad 907, the rubber blanket 907 can avoid steel pipe from being collided with vehicle frame when falling and damage steel tube surface, play a protective role.Vehicle frame
Circular hole key seat is provided with 901 chassis outer side wall vertically, in circular hole key seat built with fastening screw 906, to fortune when steel pipe falls
Defeated car 9 has certain impulsive force, if lacking fixing device, transport vehicle 9 can be shifted, and the steel pipe subsequently fallen can not enter opening
In groove, and set after fastening screw 906, fastening screw 906 is propped up bottom surface or inserted in the hole of bottom surface, can be firm
Fixed transport vehicle 9, it is ensured that work is normally carried out.
Embodiment 2
With reference to Figure 11, the present embodiment it is a kind of can automatic code-printing steel pipe system of processing, its basic structure and the phase of embodiment 1
Together, its difference is：Rhone 8 in the present embodiment is main by 803 groups of tank bottom plate 801, right baffle-plate 802 and right shell body
Into the right baffle-plate 802 and right shell body 803 are tilted to the both sides of tank bottom plate 801 respectively, and the height of right baffle-plate 802 is less than the right side
The height of baffle plate 803；The tank bottom plate 801 is obliquely installed, and its angle of inclination and incline direction incline with right support frame 602 respectively
Rake angle and incline direction correspondence are identical, and the eminence position end of rhone 8 is closed state.Right shell body 803 is higher to be prevented
The water of outflow is spilt, and the tank bottom plate 801 being obliquely installed makes cooling water be flowed from trend lower end, into after filtration system filtering
It can be recycled.
In addition, being provided with plastic layer in the upper surface of left support frame 601 and right support frame 602, it is right in course of conveying to reduce
The abrasion of steel pipe.
Embodiment 3
The present embodiment it is a kind of can automatic code-printing steel pipe system of processing, its basic structure is same as Example 2, and it is different
Part is：It is provided with the level board of right angle support plate 6031 in the present embodiment on fixed block 6032, transfer roller connecting rod 6034
Screwed hole is offered, carrying bolt 6033 is connected with screwed hole internal thread, the lower end insertion fixed block of the carrying bolt 6033
In the circular hole at 6032 middle parts.The height of the convenient adjustment steel pipe of the structure design, is engaged with chamfer mechanism 7, is adapted to different tube diameters
Steel pipe chamfer machining.
The steel pipe system of processing of a completion is complemented each other to form between Zhong Ge mechanisms of the present invention, the stamp to steel pipe is carved characters
There is preferable effect with cooling treatment, and the linking of conveying transport establishment is close, substantially increases the crudy of steel pipe and adds
Work efficiency rate.
Present invention also offers it is a kind of can automatic code-printing steel pipe processing method, in conjunction with specific embodiments, using can be automatic
The steel pipe system of processing of stamp is processed, and with reference to Figure 12, its procedure of processing is：
Step 1, coil of strip pass through the uncoiling of unreeling structure 1, and in the horizontal plane, sheet material end is from stamp for the sheet material end after uncoiling
Passed through between stamp disk roller 203 and stamp driven voller 204 in mechanism 2, sheet material drives stamp disk roller 203 to rotate and automatic code-printing
Carve characters, high-frequency welding is carried out subsequently into coiling welded mechanism 3；
Water-spraying control inside shaping steel tube after step 2, welding, outside is cold by spray head 304 and cooling water tank 306
But, while by wiping steel tube surface greasy dirt except oil stained rag layer 308, reducing the influence processed to sequent surface；
Step 3, the steel pipe after step 2 cooling are cut off mechanism 4 and are cut into single steel pipe, and the steel pipe enters transmission mechanism 5,
When steel pipe is transported to the tail end of transmission mechanism 5 and contacts electrode steel wire, start-up circuit is by steel pipe connecting in upset controller 506
Logical, the piston rod of tumble cylinder 504 is stretched out, and returning face plate 503 is rotated around jointed shaft, and steel pipe is held up from transmission disk roller 502 and sent
Enter on the support frame in shedding mechanism 6；
Step 4, there is the steel pipe fallen in gradient, step 3 to be rolled automatically along the upper surface of support frame due to support frame
Dynamic, because right support frame 602 is highly relatively low, steel pipe is tilted, and remaining cooling water, which is flowed into, in steel pipe is discharged into filtering system in rhone 8
System, filtering Posterior circle is used；
When step 5, steel pipe are rolled to chamfering 603 position of transport mechanism in the middle part of support frame, steel tube end part is inserted chamfering
Carry out the steel pipe after chamfering, chamfering in machine body 701 to automatically fall on transport vehicle 9, the right baffle-plate 802 and right shell body adjusted
The distance between 803 are adapted to the distance of bundling specification, steel pipe meeting auto arrangement, when steel pipe number reaches predetermined value in transport vehicle 9
When, bailing extracts fastening screw 906, steel pipe is transported to storage area.
The invention provides a complete steel pipe system of processing, steel pipe processing is carried out using the system of processing, can be certainly
The processes such as dynamic progress stamp, cooling, oil removing, discharging, drainage, it is easy to use, improve production efficiency and product quality.
Schematical above that the present invention and embodiments thereof are described, the description does not have restricted, institute in accompanying drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited thereto.So, if the common skill of this area
Art personnel are enlightened by it, without departing from the spirit of the invention, are designed and the technical scheme without creative
Similar frame mode and embodiment, all should belong to protection scope of the present invention.
Claims (8)
1. it is a kind of can automatic code-printing steel pipe processing method, be processed using steel pipe system of processing, its procedure of processing is：
Step 1, coil of strip pass through unreeling structure (1) uncoiling, and sheet material end after uncoiling is from the stamp disk roller in code printing mechanism (2)
(203) passed through between stamp driven voller (204), stamp is carved characters, high-frequency welding is carried out subsequently into coiling welded mechanism (3)；
Water-spraying control inside shaping steel tube after step 2, welding, outside is cold by spray head (304) and cooling water tank (306)
But, while by wiping steel tube surface greasy dirt except oil stained rag layer (308)；
Step 3, the steel pipe after step 2 cooling are cut off mechanism (4) and are cut into single steel pipe, and the steel pipe enters transmission mechanism (5),
When steel pipe is transported to transmission mechanism (5) tail end and contacts electrode steel wire, start-up circuit is by steel pipe in upset controller (506)
Connection, the piston rod of tumble cylinder (504) is stretched out, and returning face plate (503) is rotated around jointed shaft, steel pipe from transmitting disk roller (502)
On the upper support frame held up in feeding shedding mechanism (6)；
Step 4, steel pipe are rolled automatically along the upper surface of support frame, because right support frame (602) is highly relatively low, and steel pipe is tilted,
Remaining cooling water is flowed into rhone (8) and discharged in steel pipe；
When step 5, steel pipe are rolled to chamfering transport mechanism (603), steel tube end part is inserted in beveler body (701)
Steel pipe after angle, chamfering is automatically fallen on transport vehicle (9), when steel pipe number reaches predetermined value in transport vehicle (9), bundling bag
Dress, extracts fastening screw (906), steel pipe is transported to storage area；
The code printing mechanism (2) includes stamp support (201), stamp cylinder (202), stamp disk roller (203) and stamp driven voller
(204), stamp driven voller (204) is fixed on stamp support (201), and the stamp disk roller (203) passes through stamp cylinder (202)
It is connected with stamp support (201), stamp disk roller (203) is coordinated up and down with stamp driven voller (204)；In stamp disk roller (203)
The fixing hole that carves a seal (205) is placed with periphery, the chapter bar with character code is inserted in the fixing hole (205) that carves a seal, passes through stamp
The pressure chapter bolt (206) of disk roller (203) side wall is fixed；
Described unreeling structure (1) delivers to coiling welded mechanism (3) after code printing mechanism (2) stamp after coiled plate is shakeout, welding
Steel pipe afterwards is cut into regular length into transmission mechanism (5), the shedding mechanism (6) and transmission mechanism (5) through shut-off mechanism (4)
Coordinate, and chamfer mechanism (7) is set in shedding mechanism (6) side, transport vehicle (9) is set in shedding mechanism (6) tail end, steel pipe falls
Bundling is transported on transport vehicle (9) behind angle.
2. it is according to claim 1 it is a kind of can automatic code-printing steel pipe processing method, it is characterised in that：Described coiling welded machine
The endpiece of structure (3) is provided with outside cooling device, and the outside cooling device includes being arranged on sending for welding conveying roller (301) top
Water pipe (302), spray header (303), and it is arranged on the water filling halter (305) and cooling water of welding conveying roller (301) afterbody
Case (306), the spray header (303) connects with flow pipe (302), and in spray header (303), lower parallel is provided with spray
Head (304)；Cooling water tank (306) both sides are provided with circular hole, are provided with the inside of circular hole on the outside of Sleeve around pipe end (307), circular hole
It is provided with except oil stained rag layer (308)；The water filling halter (305) is arranged on above cooling water tank (306), water filling halter (305)
Connected with flow pipe (302), cooling water tank (306) bottom is provided with drainpipe.
3. it is according to claim 1 it is a kind of can automatic code-printing steel pipe processing method, it is characterised in that：The transmission mechanism
(5) transmission support (501), transmission disk roller (502), returning face plate (503), tumble cylinder (504), insulation support plate (505) are included
With upset controller (506), the transmission disk roller (502) is disposed in parallel on transmission support (501), in transmission support (501)
Endpiece is additionally provided with returning face plate (503)；Described returning face plate (503) one end is hinged with transmission support (501), and returning face plate (503) is another
One end bottom is connected with the piston rod of tumble cylinder (504), and the tumble cylinder (504) is fixed by bottom bracket；In transmission
Support (501) afterbody is provided with insulation support plate (505), and electrode steel wire is disposed with the insulation support plate (505), described
Electrode steel wire is connected by electric wire with the electrode tip of upset controller (506), and another electrode tip of upset controller (506) passes through
Transmission disk roller (502) is wired to, the tumble cylinder (504) when the steel pipe for transmitting disk roller (502) transmission contacts electrode steel wire
It is activated, returning face plate (503) rises delivers to shedding mechanism (6) steel pipe.
4. it is according to claim 1 it is a kind of can automatic code-printing steel pipe processing method, it is characterised in that：The shedding mechanism
(6) left support frame (601), right support frame (602) and chamfering transport mechanism (603), described left support frame (601) and the right side are included
The equal elongatedness direction in upper surface of support frame (602) is obliquely installed, and angle of inclination is 3~15 °, and left support frame (601) is than right
Support frame (602) high 10~30mm on same cross section, rhone (8) is provided with the outside of right support frame (602)；
Described left support frame (601) and the middle part side of right support frame (602) are provided with chamfering transport mechanism (603), should fall
Angle transport mechanism (603) includes right angle support plate (6031) and chamfering transfer roller (6035), the vertical plate of support plate (6031) at right angle
On offer U-type groove, chamfering transfer roller (6035) two ends are provided with transfer roller connecting rod (6034), and the transfer roller connecting rod (6034) is stuck in
In U-type groove.
5. it is according to claim 4 it is a kind of can automatic code-printing steel pipe processing method, it is characterised in that：The right angle support plate
(6031) fixed block (6032) is provided with level board, transfer roller connecting rod offers screwed hole on (6034), in screwed hole
Carrying bolt (6033) is threaded with, in the circular hole in the middle part of the lower end insertion fixed block (6032) of the carrying bolt (6033).
6. it is according to claim 1 it is a kind of can automatic code-printing steel pipe processing method, it is characterised in that：The chamfer mechanism
(7) beveler body (701) and beveler track (705) are included, the beveler track (705) is perpendicular to shedding mechanism (6)
In support frame, it is and corresponding with the chamfering transport mechanism (603) on support frame；Install beveler body (701) bottom
There is beveler roller (702), the bottom of beveler body (701) is surrounded by beveler ear mount (703), in beveler ear mount
(703) vertical ear mount bolt (704) is threaded with, the height of beveler body (701) is adjusted by ear mount bolt (704)
Degree；Horizontal row shows at least three body fixing hole (706) on the side wall of the beveler track (705), in body fixing hole
(706) body fixing bolt (707) phase on threaded connection organism fixing bolt (707), both sides beveler track (705)
Mutually clamping fixes beveler body (701) level.
7. it is according to claim 1 it is a kind of can automatic code-printing steel pipe processing method, it is characterised in that：The transport vehicle
(9) tail end of support frame is arranged on, the transport vehicle (9) includes vehicle frame (901) and carrier, and vehicle frame (901) bottom is provided with 4
Universal wheel (905), the carrier is arranged on vehicle frame (901) two ends, and the carrier includes the first divider (902), crossbeam (904)
With the second divider (903), first divider (902) is fixedly connected with crossbeam (904), and the second divider (903) passes through cage plate
(9031) be connected with crossbeam (904), offered on crossbeam (904) offered at least three circular hole, cage plate (9031) it is corresponding
Circular hole, installation cage plate steady pin (9032) makes the second divider (903) be fixed on crossbeam (904) in circular hole；The first gear
The height of frame (902) is less than the height of support frame in the second divider (903) and shedding mechanism (6), and the first divider (902), horizontal stroke
Beam (904) and the second divider (903), which enclose, is provided with rubber blanket (907) on the inside of open slot；Outside the base of the vehicle frame (901)
Circular hole key seat is provided with the wall of side vertically, in circular hole key seat built with fastening screw (906).
8. it is according to claim 4 it is a kind of can automatic code-printing steel pipe processing method, it is characterised in that：The rhone
(8) mainly it is made up of tank bottom plate (801), right baffle-plate (802) and right shell body (803), the right baffle-plate (802) and right shell body
(803) tilted respectively to the both sides of tank bottom plate (801), and right baffle-plate (802) is highly less than right shell body (803) height；It is described
Tank bottom plate (801) is obliquely installed, its angle of inclination and incline direction angle of inclination respectively with right support frame (602) and inclination
Direction correspondence is identical, and the eminence position end of rhone (8) is closed state.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510884894.XA CN105290800B (en) | 2015-11-30 | 2015-11-30 | It is a kind of can automatic code-printing steel pipe processing method |
| CN201711101389.9A CN107855779B (en) | 2015-11-30 | 2015-11-30 | Steel pipe machining system capable of automatically printing codes |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510884894.XA CN105290800B (en) | 2015-11-30 | 2015-11-30 | It is a kind of can automatic code-printing steel pipe processing method |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711101389.9A Division CN107855779B (en) | 2015-11-30 | 2015-11-30 | Steel pipe machining system capable of automatically printing codes |
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| CN105290800A CN105290800A (en) | 2016-02-03 |
| CN105290800B true CN105290800B (en) | 2017-11-03 |
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| CN201510884894.XA Active CN105290800B (en) | 2015-11-30 | 2015-11-30 | It is a kind of can automatic code-printing steel pipe processing method |
| CN201711101389.9A Active CN107855779B (en) | 2015-11-30 | 2015-11-30 | Steel pipe machining system capable of automatically printing codes |
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| CN201711101389.9A Active CN107855779B (en) | 2015-11-30 | 2015-11-30 | Steel pipe machining system capable of automatically printing codes |
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| CN106783122B (en) * | 2017-02-13 | 2018-06-29 | 盐城工学院 | The case of transformer is along process equipment and the automatic processing system of transformer |
| CN108297558A (en) * | 2017-12-18 | 2018-07-20 | 中国平煤神马集团开封炭素有限公司 | A kind of graphite electrode end face marking unit |
| CN108481920B (en) * | 2018-05-23 | 2024-06-21 | 天津市天应泰钢管有限公司 | Multifunctional full-automatic steel pipe coding system |
| CN109132360B (en) * | 2018-10-16 | 2020-09-01 | 瑞安市任奇科技有限公司 | Batch pipe arrangement and sequencing device |
| CN109317530A (en) * | 2018-11-19 | 2019-02-12 | 青岛邦钲线管桥架有限公司 | A kind of galvanized steel coil of strip processing assembly line |
| CN110449966B (en) * | 2019-08-19 | 2024-08-20 | 金川集团股份有限公司 | Be used for non-standard numerical control drilling advancing device |
| CN110759054A (en) * | 2019-12-03 | 2020-02-07 | 苏州迅益科系统科技有限公司 | Piston rod material loading transfer chain |
| CN113400019B (en) * | 2021-04-16 | 2023-04-28 | 浙江锯力煌锯床股份有限公司 | Automatic punching shear production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS5210840A (en) * | 1975-07-16 | 1977-01-27 | Nippon Steel Corp | Electric seam welding process |
| JPS5743936U (en) * | 1980-08-20 | 1982-03-10 | ||
| CN201706205U (en) * | 2010-03-23 | 2011-01-12 | 潍坊潍尔达钢管有限公司 | Automatic flaw detection equipment of petroleum seamless steel pipe |
| CN203085288U (en) * | 2012-11-26 | 2013-07-24 | 江阴亿欣新材料科技有限公司 | Production line for welding strips |
| CN104624710A (en) * | 2013-11-12 | 2015-05-20 | 佛山市业和不锈钢有限公司 | Automatic pipe coiling machine |
| CN205129379U (en) * | 2015-11-30 | 2016-04-06 | 马鞍山市金港冶金材料有限公司 | But automatic coding's steel tube machining system |
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| CN107855779A (en) | 2018-03-30 |
| CN107855779B (en) | 2020-02-14 |
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