CN105290800A - Steel tube machining system capable of automatically printing code and machining method - Google Patents
Steel tube machining system capable of automatically printing code and machining method Download PDFInfo
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- CN105290800A CN105290800A CN201510884894.XA CN201510884894A CN105290800A CN 105290800 A CN105290800 A CN 105290800A CN 201510884894 A CN201510884894 A CN 201510884894A CN 105290800 A CN105290800 A CN 105290800A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/05—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of roller-ways
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Abstract
The present invention discloses a steel tube machining system capable of automatically printing code and machining method, belonging to the field of steel tube machining. The system of the present invention comprises an unreeling mechanism, a rolling-welding mechanism, a cut-off mechanism, a transmission mechanism, a printing code mechanism, an unloading mechanism, a chamfering mechanism and a transport vehicle. A coiled sheet is flattened by the unreeling mechanism, coded by the printing code mechanism and then transmitted to the rolling-welding mechanism. The welded steel tube is cut off by the cut-off mechanism to a fixed length and then enters the transmitting mechanism. The unloading mechanism cooperates with the transmitting mechanism, and the chamfering mechanism is disposed on one side of the unloading mechanism, the transport vehicle is disposed on the tail end of the unloading mechanism, and the steel tube is chamfered and then bundled for transportation on the transport vehicle. The machining system of the present invention can automatically accomplish printing code, cooling, oil removing, unloading, water filtration and other processes. The machining system has good effect on printing code, lettering and cooling of the steel tube, and the transmitting and transportation mechanisms are connected closely, thereby greatly improving the machining quality and machining efficiency of the steel tube.
Description
Technical field
The present invention relates to steel pipe processing technique field, more particularly, relate to a kind of can the steel pipe system of processing of automatic code-printing and processing method.
Background technology
Precision tube is a kind of by a kind of high-accuracy tube material after cold-drawn or hot rolling process.Due to precision tube inside and outside wall non-oxidation layer, bear the advantages such as high-pressure non-leakage, high accuracy, best bright finish, clod wash are indeformable, enlarging, flattening free from flaw, so be mainly used to produce product that is pneumatic or Hydraulic Elements, as cylinder, oil cylinder, compression cylinder, liquid storage machine etc., can be seamless pipe, also have ratio-frequency welding to take over.
In pipe production process, steel pipe roll welding, cooling, cut-out, transmission be absolutely necessary the means of production; All need to ensure normally carrying out of processing at links.At present, steel pipe generally can scribe the printed words such as date of manufacture when producing, but existing steel pipe's production is all manually carve a seal by workman, and efficiency is low, and steel pipe sometimes even can be caused to scrap.In addition, in the transmitting procedure of steel pipe, be mostly the steel pipe of machine-shaping to be sent on transport vehicle by unloading rack, through transport vehicle steel pipe loaded to be transported to and store region.Following process is carried out in storage area.As everyone knows, steel pipe adds man-hour inside can add a lot of cooling water, because the firm steel pipe inner cooling water got off from production line does not leach completely, has part water enter in workshop and machine when following process, comparatively strong to production environment and machine breakdown, there is larger defect.
Chinese Patent Application No.: 201510008338.6, the applying date: on January 8th, 2015, invention and created name is: a kind of welded pipe units welder, this application case discloses a kind of welded pipe units welder, comprise welding wheels, by Coiling Welded Pipe and welding electrode, welding wheels are made up of upper welding wheels and lower welding wheels, relative by two the respectively circular briquetting roller of upper welding wheels and lower weld wheel group is formed, the shaping wheel surface of described circle is provided with annular tube seat, the annular tube seat on upper welding wheels and lower welding wheels two opposing circular briquetting roller surfaces is fixed on by Coiling Welded Pipe, welded steel tube surface is provided with soldered, the surface of soldered is provided with welding electrode.
Chinese Patent Application No.: 201510105656.4, the applying date: on March 11st, 2015, this application case discloses a kind of steel pipe bundle automatic blending pipeline system, comprise frame, also comprise the U-shaped steel pipe blanking rollgang be successively set in frame, can prepare burden and rotate rollgang and the main rollgang of steel pipe bundle material by 90 ° of steel pipes overturn with U-shaped steel pipe blanking rollgang is vertically arranged; Above the both sides that described steel pipe batching rotates rollgang near U-shaped steel pipe blanking rollgang end respectively parallel interval be furnished with some can the steel pipe collecting rollgang of automatic lifting, the both sides along steel pipe bundle material throughput direction on the described main rollgang of steel pipe bundle material are respectively arranged with steel pipe bundle assembly welding production line.
Above application case is not all described whole process, can not solve the problem in stamp, transmission, also need to do corresponding Curve guide impeller to whole system.
Summary of the invention
1. invent the technical problem that will solve
The object of the invention is to overcome in prior art the deficiency of the complete steel pipe system of processing without automatic code-printing, provide a kind of can the steel pipe system of processing of automatic code-printing and processing method, technical scheme of the present invention, provide a complete steel pipe system of processing, automatically the processes such as stamp, cooling, oil removing, discharging, drainage can be carried out, easy to use, improve production efficiency and product quality.
2. technical scheme
For achieving the above object, technical scheme provided by the invention is:
Of the present invention a kind of can the steel pipe system of processing of automatic code-printing, comprise unreeling structure, volume welding mechanism, shut-off mechanism and transmission mechanism, also comprise code printing mechanism, shedding mechanism, chamfer mechanism and transport vehicle, described code printing mechanism comprises stamp support, stamp cylinder, stamp running roller and stamp driven voller, stamp driven voller is fixed on stamp support, described stamp running roller is connected with stamp support by stamp cylinder, and stamp running roller is coordinated up and down with stamp driven voller; Stamp running roller periphery is placed with the fixing hole that carves a seal, the chapter bar with character code is inserted and carves a seal in fixing hole, fixed by the pressure chapter bolt presses of stamp running roller sidewall;
Described unreeling structure delivers to volume welding mechanism after rolling plate is shakeout after code printing mechanism stamp, steel pipe after welding is cut into regular length through shut-off mechanism and enters transmission mechanism, described shedding mechanism coordinates with transmission mechanism, and chamfer mechanism is set in shedding mechanism side, transport vehicle is set at shedding mechanism tail end, bundling transport on transport vehicle after steel tube chamfering.
As further improvement of the present invention, the rear of described volume welding mechanism is provided with external refrigeration device, this external refrigeration device comprises the flow pipe, the spray header that are arranged on welding conveying roller top, and be arranged on water filling halter and the cooling water tank of welding conveying roller afterbody, described spray header is communicated with flow pipe, and spray header lower parallel is provided with spray head; Described cooling water tank both sides are provided with circular hole, inside circular hole, be provided with Sleeve around pipe end, and circular hole arranged outside has except oil stained rag layer; Described water filling halter is arranged on above cooling water tank, and water filling halter is communicated with flow pipe, bottom cooling water tank, be provided with drainpipe.
As further improvement of the present invention, described transmission mechanism comprises transmission support, transmission running roller, returning face plate, upset cylinder, insulation support plate and upset controller, described transmission running roller is disposed in parallel on transmission support, is also provided with returning face plate at transmission support rear; Described returning face plate one end is hinged with transmission support, and be connected with the piston rod of upset cylinder bottom the returning face plate other end, described upset cylinder is fixed by bottom bracket; Transmission support afterbody is provided with insulation support plate, this insulation support plate is disposed with electrode steel wire, described electrode steel wire is connected by the electrode tip of electric wire with upset controller, another electrode tip of upset controller is by being wired to transmission running roller, when transmitting the steel pipe contact electrode steel wire that running roller transmits, upset cylinder is activated, and returning face plate rises delivers to shedding mechanism steel pipe.
As further improvement of the present invention, described shedding mechanism comprises left support frame, right support frame and chamfering connecting gear, described left support frame and the equal elongatedness direction of the upper surface of right support frame are obliquely installed, angle of inclination is 3 ~ 15 °, and left support frame is than right support frame high 10 ~ 30mm on same cross section, has rhone in right support frame arranged outside;
The side, middle part of described left support frame and right support frame is provided with chamfering connecting gear, this chamfering connecting gear comprises right angle support plate and chamfering transfer roller, the vertical plate of right angle support plate offers U-type groove, and chamfering transfer roller two ends are provided with transfer roller connecting rod, and this transfer roller connecting rod is stuck in U-type groove.
As further improvement of the present invention, the level board of described right angle support plate is provided with fixed block, transfer roller connecting rod offers screwed hole, be connected with carrying bolt at screwed hole internal thread, the lower end of this carrying bolt is inserted in the circular hole in the middle part of fixed block.
As further improvement of the present invention, described chamfer mechanism comprises beveler body and beveler track, the bracing frame of described beveler race orthogonal in shedding mechanism, and corresponding with the chamfering connecting gear on bracing frame; Described beveler body bottom portion is provided with beveler roller, and the bottom surrounding of beveler body is provided with beveler ear seat, the ear seat bolt that beveler ear seat is threaded vertical, by the height of ear seat bolt adjustment beveler body; The sidewall of described beveler track horizontally has at least 3 body fixing holes, be threaded organism set bolt in body fixing hole, and the body set bolt on the beveler track of both sides mutually clamps and beveler body level is fixed.
As further improvement of the present invention, described transport vehicle is arranged on the tail end of bracing frame, this transport vehicle comprises vehicle frame and carrier, bottom of frame is provided with 4 universal wheels, described carrier is arranged on vehicle frame two ends, this carrier comprises the first divider, crossbeam and the second divider, described first divider is fixedly connected with crossbeam, second divider is connected with crossbeam by cage plate, crossbeam offers at least 3 circular holes, cage plate offers corresponding circular hole, cage plate steady pin is installed in circular hole and makes the second divider be fixed on crossbeam; The height of described first divider is less than the height of bracing frame in the second divider and shedding mechanism, and the first divider, crossbeam and the second divider enclose open slot inner side be provided with rubber blanket; The chassis outer side wall of described vehicle frame is vertically provided with circular hole key seat, at circular hole key seat built with fastening screw.
As further improvement of the present invention, described rhone is primarily of tank base plate, right baffle-plate and right baffle plate composition, and described right baffle-plate and right baffle plate tilt respectively to the both sides of tank base plate, and right baffle-plate height is less than right height of baffle plate; Described tank base plate is obliquely installed, its angle of inclination and incline direction respectively with the angle of inclination of right support frame and incline direction corresponding identical, and the eminence position end of rhone is closed state.
Of the present invention a kind of can the steel pipe processing method of automatic code-printing, its procedure of processing is:
Step 1, coil of strip are through unreeling structure uncoiling, and the sheet material end after uncoiling is passed from the stamp running roller code printing mechanism and between stamp driven voller, and stamp is carved characters, and then enter volume welding mechanism and carry out high-frequency welding;
The inner water-spraying control of shaping steel tube after step 2, welding, outside through spray head and cooling water tank cooling, wipe steel tube surface greasy dirt by except oil stained rag layer simultaneously;
Step 3, be cut off mechanism through the cooled steel pipe of step 2 and be cut into single steel pipe, this steel pipe enters transmission mechanism, when steel pipe is transported to transmission mechanism tail end and contacts electrode steel wire, in upset controller, start-up circuit is communicated with by steel pipe, the piston rod of upset cylinder stretches out, returning face plate rotates around jointed shaft, steel pipe is sent into from the pop-up of transmission running roller on the bracing frame in shedding mechanism;
Step 4, steel pipe are along the upper surface automatic rolling of bracing frame, and because right support frame height is lower, steel pipe tilts, and in steel pipe, remaining cooling water flows in rhone and discharges;
When step 5, steel pipe are rolled to chamfering connecting gear, steel tube end part is inserted in beveler body and carries out chamfering, the steel pipe after chamfering falls on transport vehicle automatically, when in transport vehicle, steel pipe number reaches predetermined value, bailing, extracts fastening screw, and steel pipe is transported to storage area.
3. beneficial effect
Adopt technical scheme provided by the invention, compared with prior art, there is following beneficial effect:
(1) of the present invention a kind of can the steel pipe system of processing of automatic code-printing, carry out stamp when transfer sheet materials and carve characters, do not affect the steel pipe processing in later stage, the pipe deformation after processing can not be caused; After welding processing when cooling outer surface of steel tube, adopt spraying cooling and immersion cooling to combine, cooling effect is better, decreases the thermal stress in steel pipe; In addition, set the greasy dirt of steel tube surface can be made to be wiped free of except oil stained rag layer, avoid the steel tube surface spray process affecting the later stage;
(2) of the present invention a kind of can the steel pipe system of processing of automatic code-printing, steel pipe can be delivered on bracing frame by picking-up through transmission mechanism automatically, because the upper surface of left support frame and right support frame is obliquely installed, angle of inclination is 3 ~ 15 °, steel pipe can be made downwards automatically to roll on the one hand, avoid causing because inclination angle is excessive rolling speed too fast on the other hand; In addition, left support frame is higher than right support frame, and while rolling, in steel pipe, remaining cooling water can flow in rhone from lower end, if rolling speed is too fast, is then difficult to fully discharge cooling water, affects following process process;
(3) of the present invention a kind of can the steel pipe system of processing of automatic code-printing, beveler body can, along beveler orbital motion, be convenient to adjust the steel pipe of different length; Set ear seat bolt coordinates the height that can adjust beveler body with beveler ear seat, is applicable to carrying out chamfer machining to the steel pipe of different tube diameters;
(4) of the present invention a kind of can the steel pipe processing method of automatic code-printing, automatically can carry out the processes such as stamp, cooling, oil removing, discharging, drainage, easy to use, improve production efficiency and product quality.
Accompanying drawing explanation
Fig. 1 be of the present invention a kind of can the structural representation of steel pipe system of processing of automatic code-printing;
Fig. 2 is the structural representation of code printing mechanism in the present invention;
Fig. 3 is the structural representation of stamp running roller in the present invention;
Fig. 4 is the structural representation of peripheral cooling device of the present invention;
Fig. 5 is the structural representation of transmission mechanism in the present invention;
Fig. 6 is the structural representation of shedding mechanism and rhone in the present invention;
Fig. 7 is the structural representation of chamfering transfer roller in the present invention;
Fig. 8 is the position distribution schematic diagram of chamfer mechanism in the present invention;
Fig. 9 is the fit structure schematic diagram of beveler body and beveler track in the present invention;
Figure 10 is the structural representation of transport vehicle in the present invention;
Figure 11 is the structural representation of rhone in the present invention;
Figure 12 is the flow chart of steel pipe processing in the present invention.
Label declaration in schematic diagram: 1, unreeling structure; 2, code printing mechanism; 201, stamp support; 202, stamp cylinder; 203, stamp running roller; 204, stamp driven voller; 205, carve a seal fixing hole; 206, chapter bolt is pressed; 3, welding mechanism is rolled up; 301, conveying roller is welded; 302, flow pipe; 303, spray header; 304, spray head; 305, water filling halter; 306, cooling water tank; 307, Sleeve around pipe end; 308, except oil stained rag layer; 4, shut-off mechanism; 5, transmission mechanism; 501, support is transmitted; 502, running roller is transmitted; 503, returning face plate; 504, cylinder is overturn; 505, insulation support plate; 506, controller is overturn; 6, shedding mechanism; 601, left support frame; 602, right support frame; 603, chamfering connecting gear; 6031, right angle support plate; 6032, fixed block; 6033, carrying bolt; 6034, transfer roller connecting rod; 6035, chamfering transfer roller; 7, chamfer mechanism; 701, beveler body; 702, beveler roller; 703, beveler ear seat; 704, ear seat bolt; 705, beveler track; 706, body fixing hole; 707, body set bolt; 8, rhone; 801, tank base plate; 802, right baffle-plate; 803, right baffle plate; 9, transport vehicle; 901, vehicle frame; 902, the first divider; 903, the second divider; 9031, cage plate; 9032, cage plate steady pin; 904, crossbeam; 905, universal wheel; 906, fastening screw; 907, rubber blanket.
Detailed description of the invention
For understanding content of the present invention further, the present invention is described in detail in conjunction with the accompanying drawings and embodiments.
Embodiment 1
Composition graphs 1, the a kind of of the present embodiment can the steel pipe system of processing of automatic code-printing, comprise unreeling structure 1, volume welding mechanism 3, shut-off mechanism 4, transmission mechanism 5, code printing mechanism 2, shedding mechanism 6, chamfer mechanism 7 and transport vehicle 9, unreeling structure 1 wherein, volume welding mechanism 3 and shut-off mechanism 4 can adopt conventional design.After code printing mechanism 2 stamp, volume welding mechanism 3 is delivered to after unreeling structure 1 shakeouts rolling plate, steel pipe after welding is cut into regular length through shut-off mechanism 4 and enters transmission mechanism 5, described shedding mechanism 6 coordinates with transmission mechanism 5, and chamfer mechanism 7 is set in shedding mechanism 6 side, transport vehicle 9 is set at shedding mechanism 6 tail end, bundling transport on transport vehicle 9 after steel tube chamfering.
Referring to Fig. 2, Fig. 3, code printing mechanism 2 in the present embodiment comprises stamp support 201, stamp cylinder 202, stamp running roller 203 and stamp driven voller 204, stamp driven voller 204 is fixed on stamp support 201, described stamp running roller 203 is connected with stamp support 201 by stamp cylinder 202, and stamp running roller 203 is coordinated with stamp driven voller about 204.Stamp running roller 203 periphery is placed with the fixing hole 205 that carves a seal, the chapter bar with character code is inserted and carves a seal in fixing hole 205, be fixed by the pressure chapter bolt 206 of stamp running roller 203 sidewall.When sheet material needs to engrave date or other character codes, the corresponding chapter bar with character code can be put into the fixing hole 205 that carves a seal, tighten pressure chapter bolt 206 chapter bar is fixed, when sheet material is walked about, by stamp cylinder 202, stamp running roller 203 is put down, sheet material pushed down by stamp running roller 203 and stamp driven voller 204, then stamp running roller 203 rotates under sheet material drives, and then realization stamp on sheet material is carved characters.Before steel pipe rolling welding, carrying out stamp, without the need to carrying out follow-up artificial stamp operation again, saving process time, and can not the sheet material after processing be caused damage, ensure that the quality of product.
When carrying out welding processing, if there is larger thermal stress in the steel pipe after welding, easily causing pipe deformation, therefore needing to cool after welding.Mostly ordinary skill is to carry out water-spraying control in steel duct, but find through actual production, can only lower the temperature in steel pipe only by internal cooling, steel tube surface heat is difficult to the elimination when carrying out following process, cause needing longer production line to provide enough cool times, therefore also need to carry out external refrigeration.
Referring to Fig. 4, the present embodiment is provided with external refrigeration device at the rear of volume welding mechanism 3, this external refrigeration device comprises the flow pipe 302, the spray header 303 that are arranged on welding conveying roller 301 top, and is arranged on water filling halter 305 and the cooling water tank 306 of welding conveying roller 301 afterbody.Described spray header 303 is communicated with flow pipe 302, and spray header 303 lower parallel is provided with multiple spray head 304, and quantity can be arranged according to delivered length.Set cooling water tank 306 both sides are provided with circular hole, and two circular holes are arranged along steel pipe market direction, and inside circular hole, be provided with Sleeve around pipe end 307, this Sleeve around pipe end 307 can prevent the leaked water in cooling water tank 306; Circular hole arranged outside has except oil stained rag layer 308, bamboo-carbon fibre material should be adopted to make except oil stained rag layer 308, and effectively can removing the greasy dirt of steel tube surface, preventing greasy dirt from adding man-hour to affecting processing effect at sequent surface, contributes to improving steel pipe crudy.And the symmetrically arranged oil stained rag layer 308 that removes has Double-oil removing effect.Set water filling halter 305 is arranged on above cooling water tank 306, and this water filling halter 305 is communicated with flow pipe 302; Bottom cooling water tank 306, be provided with drainpipe, this drainpipe is all connected with cooling circulating water system with flow pipe 302, and cooling water is recycled.
Referring to Fig. 5, the single steel pipe formed after cutting off enters transmission mechanism 5 and transmits, and transmission mechanism 5 comprises transmission support 501, transmission running roller 502, returning face plate 503, upset cylinder 504, insulation support plate 505 and upset controller 506.Described transmission running roller 502 is disposed in parallel on transmission support 501, for conveying steel pipe.Returning face plate 503 is also provided with at transmission support 501 rear, this returning face plate 503 one end is hinged with transmission support 501, be connected with the piston rod of upset cylinder 504 bottom returning face plate 503 other end, described upset cylinder 504 is fixed by bottom bracket, returning face plate 503 can be risen by upset cylinder 504, make it rotate around jointed shaft, and then steel pipe is unloaded fall shedding mechanism 6.In order to realize automatic control, transmission support 501 afterbody is provided with insulation support plate 505, this insulation support plate 505 is disposed with electrode steel wire, electrode steel wire is connected by the electrode tip of electric wire with upset controller 506, another electrode tip of upset controller 506 is by being wired to transmission running roller 502, when transmitting the steel pipe contact electrode steel wire that running roller 502 transmits, control circuit in upset controller 506 is connected, upset cylinder 504 is activated, and returning face plate 503 rises to be delivered to steel pipe on the bracing frame of shedding mechanism 6.Electrode steel wire resilience is better, and can not form rigidity stop to steel pipe, and reduce the wearing and tearing to steel pipe, automaticity is high.
Referring to Fig. 6, shedding mechanism 6 in the present embodiment comprises left support frame 601, right support frame 602 and chamfering connecting gear 603, described left support frame 601 and the equal elongatedness direction of the upper surface of right support frame 602 are obliquely installed, and angle of inclination is 3 ~ 15 °, are preferably 5 °.In this range of tilt angles, steel pipe can be made automatically to tumble on the one hand, rolling speed can be avoided on the other hand comparatively large and be difficult to carry out other operations.It should be noted that, left support frame 601 is than right support frame 602 high 10 ~ 30mm on same cross section, preferred 15mm, specifically can according to the width setting between two bracing frames, rhone 8 is had in right support frame 602 arranged outside, height official post steel pipe one end be positioned in right support frame 602 between left support frame 601 and right support frame 602 is in lower end, and cooling water residual in steel pipe can be discharged in rhone 8 from lower end.It should be noted that, if difference in height is excessive, then easily make steel pipe direction sideslip when rolling downwards, therefore for the steel pipe of 2 ~ 5m, the difference in height of bracing frame will within the scope of 10 ~ 30mm.
Referring to Fig. 7, need when steel pipe transmits on bracing frame to carry out chamfer machining, namely steel pipe is extracted out a segment distance and carry out chamfering, for the ease of chamfer machining, the present embodiment is provided with chamfering connecting gear 603 in the side, middle part of left support frame 601 and right support frame 602, this chamfering connecting gear 603 comprises right angle support plate 6031 and chamfering transfer roller 6035, the vertical plate of right angle support plate 6031 offers U-type groove, chamfering transfer roller 6035 two ends are provided with transfer roller connecting rod 6034, and this transfer roller connecting rod 6034 is stuck in U-type groove.Chamfering transfer roller 6035 is made up of roll shaft and roller shell, and roller shell can rotate around roll shaft, and roll shaft and transfer roller connecting rod 6034 are connected.Sliding friction can be made to become rolling friction by this chamfering connecting gear 603, to the wearing and tearing of steel pipe and bracing frame when decreasing chamfer machining.
Referring to Fig. 8, Fig. 9, the chamfer mechanism 7 in the present embodiment comprises beveler body 701 and beveler track 705, and described beveler track 705 is perpendicular to the bracing frame in shedding mechanism 6, and corresponding with the chamfering connecting gear 603 on bracing frame; Bottom described beveler body 701, beveler roller 702 is installed, is convenient to adjust according to the steel pipe of different length; The bottom surrounding of beveler body 701 is provided with beveler ear seat 703, the ear seat bolt 704 that beveler ear seat 703 is threaded vertical, support beveler body 701 by ear seat bolt 704, prevent the body when chamfer machining from running and affecting crudy; In addition this ear seat bolt 704 can also adjust the height of beveler body 701, is applicable to the processing of the steel pipe of different tube diameters.
During chamfering, machine has vibrations to a certain degree, 701 to be shifted in the horizontal direction to prevent from adding man-hour beveler body, the sidewall of beveler track 705 horizontally there are 5 body fixing holes 706, be threaded organism set bolt 707 in body fixing hole 706, body set bolt 707 on both sides beveler track 705 mutually clamping makes beveler body 701 level fix, and ensures chamfer machining quality.
Referring to Figure 10, steel pipe after chamfering continues to roll downwards along bracing frame, at bracing frame tail end, transport vehicle 9 is set, this transport vehicle 9 comprises vehicle frame 901 and carrier, 4 universal wheels 905 are provided with bottom vehicle frame 901, described carrier is arranged on vehicle frame 901 two ends, this carrier comprises the first divider 902, crossbeam 904 and the second divider 903, described first divider 902 is fixedly connected with crossbeam 904, second divider 903 is connected with crossbeam 904 by cage plate 9031, crossbeam 904 offers at least 3 circular holes, cage plate 9031 offers corresponding circular hole, in circular hole, install cage plate steady pin 9032 makes the second divider 903 be fixed on crossbeam 904, the distance between the first divider 902 and the second divider 903 is adjusted by the change position of cage plate 9031 on crossbeam 904, the bearing capacity of transport vehicle 9 can be changed, conveniently carry out bundling process.
The height of described first divider 902 is less than the height of bracing frame in shedding mechanism 6, enables the steel pipe that bracing frame tumbles fall into the open slot be made up of the first divider 902, crossbeam 904 and the second divider 903; Further, the height of the first divider 902 is less than the height of the second divider 903, can be prevented the steel pipe tumbled from sidewindering from the second divider 903 place by the second divider 903.
In the present embodiment the first divider 902, crossbeam 904 and the second divider 903 enclose open slot inner side be provided with rubber blanket 907, when this rubber blanket 907 can avoid steel pipe to fall and vehicle frame collide and damage steel tube surface, play a protective role.The chassis outer side wall of vehicle frame 901 is vertically provided with circular hole key seat, at circular hole key seat built with fastening screw 906, steel pipe has certain impulsive force to transport vehicle 9 when falling, if lack fixture, then transport vehicle 9 can be shifted, and the follow-up steel pipe fallen can not enter in open slot, and after fastening screw 906 is set, fastening screw 906 propped up bottom surface or inserts in the hole of bottom surface, can firmly fix transport vehicle 9, ensureing normally carrying out of work.
Embodiment 2
In conjunction with Figure 11, the a kind of of the present embodiment can the steel pipe system of processing of automatic code-printing, its basic structure is identical with embodiment 1, its difference is: the rhone 8 in the present embodiment forms primarily of tank base plate 801, right baffle-plate 802 and right baffle plate 803, described right baffle-plate 802 and right baffle plate 803 tilt respectively to the both sides of tank base plate 801, and right baffle-plate 802 is highly less than right baffle plate 803 height; Described tank base plate 801 is obliquely installed, its angle of inclination and incline direction respectively with the angle of inclination of right support frame 602 and incline direction corresponding identical, and the eminence position end of rhone 8 is closed state.The higher water flowed out that prevents of right baffle plate 803 spills, and the tank base plate 801 be obliquely installed makes cooling water from the flowing of trend lower end, can be recycled after entering filtration system filters.
In addition, be provided with plastic layer at the upper surface of left support frame 601 and right support frame 602, reduce the wearing and tearing to steel pipe in course of conveying.
Embodiment 3
The a kind of of the present embodiment can the steel pipe system of processing of automatic code-printing, its basic structure is identical with embodiment 2, its difference is: the level board of the right angle support plate 6031 in the present embodiment is provided with fixed block 6032, transfer roller connecting rod 6034 offers screwed hole, be connected with carrying bolt 6033 at screwed hole internal thread, the lower end of this carrying bolt 6033 is inserted in the circular hole in the middle part of fixed block 6032.The height of this structural design convenient adjustment steel pipe, matches with chamfer mechanism 7, is applicable to the chamfer machining of the steel pipe of different tube diameters.
Complement each other to form a steel pipe system of processing completed between Zhong Ge mechanism of the present invention, the stamp of steel pipe to be carved characters and cooling processing has good effect, and conveying transport establishment is connected closely, substantially increases crudy and the working (machining) efficiency of steel pipe.
Present invention also offers a kind of can the steel pipe processing method of automatic code-printing, in conjunction with specific embodiments, adopt and can the steel pipe system of processing of automatic code-printing process, in conjunction with Figure 12, its procedure of processing is:
Step 1, coil of strip are through unreeling structure 1 uncoiling, sheet material end after uncoiling in the horizontal plane, sheet material end is passed from the stamp running roller 203 code printing mechanism 2 and between stamp driven voller 204, sheet material drive stamp running roller 203 rotates and automatic code-printing is carved characters, and then enters volume welding mechanism 3 to carry out high-frequency welding;
The inner water-spraying control of shaping steel tube after step 2, welding, outside cools through spray head 304 and cooling water tank 306, wipes steel tube surface greasy dirt by except oil stained rag layer 308 simultaneously, reduces the impact on sequent surface processing;
Step 3, be cut off mechanism 4 through the cooled steel pipe of step 2 and be cut into single steel pipe, this steel pipe enters transmission mechanism 5, when steel pipe is transported to transmission mechanism 5 tail end and contacts electrode steel wire, in upset controller 506, start-up circuit is communicated with by steel pipe, the piston rod of upset cylinder 504 stretches out, returning face plate 503 rotates around jointed shaft, and steel pipe is held up on the bracing frame in feeding shedding mechanism 6 from transmission running roller 502;
Step 4, there is gradient due to bracing frame, the steel pipe fallen in step 3 is along the upper surface automatic rolling of bracing frame, and because right support frame 602 is highly lower, steel pipe tilts, in steel pipe, remaining cooling water flows in rhone 8 and enters filtration system, filters Posterior circle and uses;
When step 5, steel pipe are rolled to chamfering connecting gear 603 position in the middle part of bracing frame, steel tube end part is inserted in beveler body 701 and carries out chamfering, steel pipe after chamfering falls on transport vehicle 9 automatically, distance between the right baffle-plate 802 adjusted and right baffle plate 803 is applicable to the distance of bundling specification, steel pipe meeting auto arrangement, when in transport vehicle 9, steel pipe number reaches predetermined value, bailing, extract fastening screw 906, steel pipe is transported to storage area.
The invention provides a complete steel pipe system of processing, utilize this system of processing to carry out steel pipe processing, automatically can carry out the processes such as stamp, cooling, oil removing, discharging, drainage, easy to use, improve production efficiency and product quality.
Schematically above be described the present invention and embodiment thereof, this description does not have restricted, and also just one of the embodiments of the present invention shown in accompanying drawing, actual structure is not limited thereto.So, if those of ordinary skill in the art enlightens by it, when not departing from the invention aim, designing the frame mode similar to this technical scheme and embodiment without creationary, all should protection scope of the present invention be belonged to.
Claims (9)
1. one kind can the steel pipe system of processing of automatic code-printing, comprise unreeling structure (1), volume welding mechanism (3), shut-off mechanism (4) and transmission mechanism (5), it is characterized in that: also comprise code printing mechanism (2), shedding mechanism (6), chamfer mechanism (7) and transport vehicle (9), described code printing mechanism (2) comprises stamp support (201), stamp cylinder (202), stamp running roller (203) and stamp driven voller (204), stamp driven voller (204) is fixed on stamp support (201), described stamp running roller (203) is connected with stamp support (201) by stamp cylinder (202), stamp running roller (203) is coordinated up and down with stamp driven voller (204), stamp running roller (203) periphery is placed with the fixing hole that carves a seal (205), chapter bar with character code is inserted to carve a seal in fixing hole (205), is fixed by the pressure chapter bolt (206) of stamp running roller (203) sidewall,
After code printing mechanism (2) stamp, volume welding mechanism (3) is delivered to after described unreeling structure (1) shakeouts rolling plate, steel pipe after welding is cut into regular length through shut-off mechanism (4) and enters transmission mechanism (5), described shedding mechanism (6) coordinates with transmission mechanism (5), and chamfer mechanism (7) is set in shedding mechanism (6) side, transport vehicle (9) is set at shedding mechanism (6) tail end, in the upper bundling transport of transport vehicle (9) after steel tube chamfering.
2. according to claim 1 a kind of can the steel pipe system of processing of automatic code-printing, it is characterized in that: the rear of described volume welding mechanism (3) is provided with external refrigeration device, this external refrigeration device comprises the flow pipe (302) being arranged on welding conveying roller (301) top, spray header (303), and be arranged on water filling halter (305) and the cooling water tank (306) of welding conveying roller (301) afterbody, described spray header (303) is communicated with flow pipe (302), spray header (303) lower parallel is provided with spray head (304), described cooling water tank (306) both sides are provided with circular hole, are provided with Sleeve around pipe end (307) inside circular hole, and circular hole arranged outside has except oil stained rag layer (308), described water filling halter (305) is arranged on cooling water tank (306) top, and water filling halter (305) is communicated with flow pipe (302), and cooling water tank (306) bottom is provided with drainpipe.
3. according to claim 1 a kind of can the steel pipe system of processing of automatic code-printing, it is characterized in that: described transmission mechanism (5) comprises transmission support (501), transmission running roller (502), returning face plate (503), upset cylinder (504), insulation support plate (505) and upset controller (506), described transmission running roller (502) is disposed in parallel in transmission support (501), is also provided with returning face plate (503) at transmission support (501) rear; Described returning face plate (503) one end is hinged with transmission support (501), be connected with the piston rod of upset cylinder (504) bottom returning face plate (503) other end, described upset cylinder (504) is fixed by bottom bracket; Transmission support (501) afterbody is provided with insulation support plate (505), (505) are disposed with electrode steel wire to this insulation support plate, described electrode steel wire is connected by the electrode tip of electric wire with upset controller (506), another electrode tip of upset controller (506) is by being wired to transmission running roller (502), when transmitting the steel pipe contact electrode steel wire that running roller (502) transmits, upset cylinder (504) is activated, and returning face plate (503) rises delivers to shedding mechanism (6) steel pipe.
4. according to claim 1 a kind of can the steel pipe system of processing of automatic code-printing, it is characterized in that: described shedding mechanism (6) comprises left support frame (601), right support frame (602) and chamfering connecting gear (603), the equal elongatedness direction of upper surface of described left support frame (601) and right support frame (602) is obliquely installed, angle of inclination is 3 ~ 15 °, and left support frame (601) is than right support frame (602) high 10 ~ 30mm on same cross section, has rhone (8) in right support frame (602) arranged outside;
Described left support frame (601) and the side, middle part of right support frame (602) are provided with chamfering connecting gear (603), this chamfering connecting gear (603) comprises right angle support plate (6031) and chamfering transfer roller (6035), the vertical plate of right angle support plate (6031) offers U-type groove, chamfering transfer roller (6035) two ends are provided with transfer roller connecting rod (6034), and this transfer roller connecting rod (6034) is stuck in U-type groove.
5. according to claim 4 a kind of can the steel pipe system of processing of automatic code-printing, it is characterized in that: the level board at described right angle support plate (6031) is provided with fixed block (6032), (6034) offer screwed hole with transfer roller connecting rod, be connected with carrying bolt (6033) at screwed hole internal thread, the lower end of this carrying bolt (6033) is inserted in the circular hole at fixed block (6032) middle part.
6. according to claim 1 a kind of can the steel pipe system of processing of automatic code-printing, it is characterized in that: described chamfer mechanism (7) comprises beveler body (701) and beveler track (705), described beveler track (705) is perpendicular to the bracing frame in shedding mechanism (6), and corresponding with the chamfering connecting gear (603) on bracing frame; Described beveler body (701) bottom is provided with beveler roller (702), the bottom surrounding of beveler body (701) is provided with beveler ear seat (703), the ear seat bolt (704) that beveler ear seat (703) is threaded vertical, by the height of ear seat bolt (704) adjustment beveler body (701); The sidewall of described beveler track (705) horizontally there are at least 3 body fixing holes (706), be threaded organism set bolt (707) in body fixing hole (706), and the body set bolt (707) on both sides beveler track (705) mutually clamping makes beveler body (701) level fix.
7. according to claim 1 a kind of can the steel pipe system of processing of automatic code-printing, it is characterized in that: described transport vehicle (9) is arranged on the tail end of bracing frame, this transport vehicle (9) comprises vehicle frame (901) and carrier, vehicle frame (901) bottom is provided with 4 universal wheels (905), described carrier is arranged on vehicle frame (901) two ends, this carrier comprises the first divider (902), crossbeam (904) and the second divider (903), described first divider (902) is fixedly connected with crossbeam (904), second divider (903) is connected with crossbeam (904) by cage plate (9031), crossbeam (904) offers at least 3 circular holes, cage plate (9031) offers corresponding circular hole, in circular hole, install cage plate steady pin (9032) makes the second divider (903) be fixed on crossbeam (904), the height of described first divider (902) is less than the height of bracing frame in the second divider (903) and shedding mechanism (6), and the first divider (902), crossbeam (904) and the second divider (903) enclose open slot inner side be provided with rubber blanket (907), the chassis outer side wall of described vehicle frame (901) is vertically provided with circular hole key seat, at circular hole key seat built with fastening screw (906).
8. according to claim 4 a kind of can the steel pipe system of processing of automatic code-printing, it is characterized in that: described rhone (8) forms primarily of tank base plate (801), right baffle-plate (802) and right baffle plate (803), described right baffle-plate (802) and right baffle plate (803) tilt respectively to the both sides of tank base plate (801), and right baffle-plate (802) is highly less than right baffle plate (803) highly; Described tank base plate (801) is obliquely installed, its angle of inclination and incline direction respectively with the angle of inclination of right support frame (602) and incline direction corresponding identical, and the eminence position end of rhone (8) is closed state.
9. can the steel pipe processing method of automatic code-printing, its procedure of processing is:
Step 1, coil of strip are through unreeling structure (1) uncoiling, sheet material end after uncoiling is passed from the stamp running roller (203) code printing mechanism (2) and between stamp driven voller (204), stamp is carved characters, and then enters volume welding mechanism (3) and carries out high-frequency welding;
The inner water-spraying control of shaping steel tube after step 2, welding, outside through spray head (304) and cooling water tank (306) cooling, wipe steel tube surface greasy dirt by except oil stained rag layer (308) simultaneously;
Step 3, be cut off mechanism (4) through the cooled steel pipe of step 2 and be cut into single steel pipe, this steel pipe enters transmission mechanism (5), when steel pipe is transported to transmission mechanism (5) tail end and contacts electrode steel wire, in upset controller (506), start-up circuit is communicated with by steel pipe, the piston rod of upset cylinder (504) stretches out, returning face plate (503) rotates around jointed shaft, and steel pipe is held up on the bracing frame in feeding shedding mechanism (6) from transmission running roller (502);
Step 4, steel pipe are along the upper surface automatic rolling of bracing frame, and because right support frame (602) is highly lower, steel pipe tilts, and in steel pipe, remaining cooling water flows in rhone (8) and discharges;
When step 5, steel pipe are rolled to chamfering connecting gear (603), steel tube end part is inserted in beveler body (701) and carries out chamfering, steel pipe after chamfering falls on transport vehicle (9) automatically, when in transport vehicle (9), steel pipe number reaches predetermined value, bailing, extract fastening screw (906), steel pipe is transported to storage area.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711101389.9A CN107855779B (en) | 2015-11-30 | 2015-11-30 | Steel pipe machining system capable of automatically printing codes |
| CN201510884894.XA CN105290800B (en) | 2015-11-30 | 2015-11-30 | It is a kind of can automatic code-printing steel pipe processing method |
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| CN201510884894.XA CN105290800B (en) | 2015-11-30 | 2015-11-30 | It is a kind of can automatic code-printing steel pipe processing method |
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| CN201711101389.9A Division CN107855779B (en) | 2015-11-30 | 2015-11-30 | Steel pipe machining system capable of automatically printing codes |
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| CN201711101389.9A Active CN107855779B (en) | 2015-11-30 | 2015-11-30 | Steel pipe machining system capable of automatically printing codes |
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| CN108297558A (en) * | 2017-12-18 | 2018-07-20 | 中国平煤神马集团开封炭素有限公司 | A kind of graphite electrode end face marking unit |
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| CN108481920A (en) * | 2018-05-23 | 2018-09-04 | 天津市天应泰钢管有限公司 | A kind of multi-functional full-automatic steel pipe stamp system |
| CN109132360A (en) * | 2018-10-16 | 2019-01-04 | 瑞安市任奇科技有限公司 | A kind of batch pipe arranging order device |
| CN109317530A (en) * | 2018-11-19 | 2019-02-12 | 青岛邦钲线管桥架有限公司 | A kind of galvanized steel coil of strip processing assembly line |
| CN110449966A (en) * | 2019-08-19 | 2019-11-15 | 金川集团股份有限公司 | One kind being used for non-standard digital control hole drilling propulsion device |
| CN113400019A (en) * | 2021-04-16 | 2021-09-17 | 浙江锯力煌锯床股份有限公司 | Automatic punching and shearing production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107855779A (en) | 2018-03-30 |
| CN105290800B (en) | 2017-11-03 |
| CN107855779B (en) | 2020-02-14 |
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