A kind of stator blade secter pat weld assembly percussion spot welding positioning clamping device
[technical field]
The invention belongs to aero-engine and manufacture field, relate to a kind of stator blade secter pat weld assembly percussion spot welding positioning clamping device.
[background technology]
Current technique have employed and adds sheet metal locating blades, in two ends and the middle way adopting sheet metal tension, certain effect is served in Assurance component size, but have a strong impact on outward appearance, gain in weight, after vacuum brazing, do not process in the middle of assembly, solder is seeped between thin slice and part and is difficult to remove, and affects structure and the quality of assembly.
[summary of the invention]
For solving the problem, the object of the invention is to provide a kind of universal stator blade secter pat weld assembly percussion spot welding positioning clamping device, reduces the warping deformation of part during percussion spot welding.
For achieving the above object, technical scheme of the present invention is as follows:
A kind of stator blade secter pat weld assembly percussion spot welding positioning clamping device, comprises base, briquetting, backing pin, locating piece and pressing plate; Base is main member, base is the arc locating surface made according to weld assembly air inlet side structure, support member straight pin for weld assembly exhaust side location is fixed on base, weld assembly internal and external cambered surface adopts briquetting, backing pin, locating piece or pressing plate realize two inner arc location, and the briquetting seal face of positioning welding assembly inner platform is made into curved tooth shape and dodges out blade profile hole, and all compacting parts of clamping device adopt screw or pin nut to connect.
Further, described backing pin is fixed on for weld assembly inner ring step surface location on base, and during percussion spot welding, weld assembly inserts between backing pin and briquetting.
Further, described locating piece is positioned weld assembly inner flow passage face by the first screw support, compresses weld assembly inner flow passage face with the second screw in compression.
Further, two ends, described weld assembly leaf basin side compress location with the first locating piece be fixed on base and the second locating piece respectively.
Further, the T-shaped plate of described weld assembly realizes the two inner arc location of T-shaped plate by support member, is compressed outside T-shaped plate by pressing plate.
The advantage of the invention is:
Positioning clamping device of the present invention comprises base, briquetting, backing pin, locating piece and pressing plate, weld assembly internal and external cambered surface adopts briquetting, backing pin, locating piece or pressing plate realize two inner arc location, clamp structure is compact, the all compacting parts of clamping device adopt screw or pin nut to connect, briquetting and pin all can adjust flexibly, positioning security reasonable accuracy is high, convenient to operation, and repeatable accuracy is high, life cycle is long, safeguard simple, greatly save percussion spot welding clamping, spot welding and correction time, shorten the production cycle; Effectively control the thermal deformation in components welding process, adopt this fixture can improve the welding quality of assembly, rate of reducing the number of rejects and seconds.
Further, the installation way that the T-shaped plate of this fixture to weld assembly have employed two inner arc multipoint positioning, two outer arc compresses, avoids one end unsettled, makes its stress balance.
Further, locating piece is positioned weld assembly inner flow passage face by the first screw support, weld assembly inner flow passage face is compressed with the second screw in compression, key technology for assembly pipes' analysis requires keeper fixture increased for controlling channel size, thin for each single-piece wall of assembly, yielding feature, adds blade anchor point.Intersect with T-shaped template hole site on the leaf basin and blade back of blade simultaneously (directly) locate, stagger between every two anchor points certain distance, makes leaf basin and the gap uniformity between blade back and nibs, meet joint clearance of brazing requirement.Both solve solder leakage problems, control again the torsional deformation in components welding process.
[accompanying drawing explanation]
Fig. 1 a is front view of the present invention
Fig. 1 b is that the A-A of Fig. 1 a is to sectional view
Fig. 1 c is that the G-G of Fig. 1 a is to sectional view
Fig. 2 a is the front view of base in the present invention
Fig. 2 b is that the B-B of Fig. 2 a is to sectional view
Fig. 3 a is the front view of briquetting in the present invention
Fig. 3 b is the sectional view of briquetting in the present invention
Fig. 4 a is the front view of center platen of the present invention
Fig. 4 b is the sectional view of center platen of the present invention
Fig. 5 a is the front view of support plate in the present invention
Fig. 5 b is the sectional view of support plate in the present invention
Fig. 6 a is the front view of centering guide of the present invention
Fig. 6 b is the sectional view of centering guide of the present invention
In figure: base 1, briquetting 2, guide plate 3, backing pin 4, support plate 5, locating piece 6, first screw 7, second screw 8, support member 9, pressing plate 10, stud 11, nut 12, the 3rd screw 13, straight pin 14, first locating piece 15, second locating piece 16.
[detailed description of the invention]
Below in conjunction with drawings and Examples, the present invention is further illustrated.
As shown in Fig. 1 a-Fig. 1 c, percussion spot welding fixture forms primarily of base 1, briquetting 2, guide plate 3, backing pin 4, support plate 5, locating piece 6, first screw 7, second screw 8, support member 9, pressing plate 10, stud 11, nut 12, the 3rd screw 13, straight pin 14, first locating piece 15 and the second locating piece 16, all locating pieces, briquetting etc. all can be dismantled flexibly, and each parts are as shown in Fig. 2 a, Fig. 2 b, Fig. 3 a, Fig. 3 b, Fig. 4 a, Fig. 4 b, Fig. 5 a, Fig. 5 b, Fig. 6 a, Fig. 6 b.
As shown in Fig. 2 a-Fig. 2 b, base 1 makes arc locating surface according to assembly air inlet side structure, be fixed on base for assembly exhaust side positioning supporting part 9 with straight pin 14, in assembly, outer arc all adopts two inner arc location, as shown in Fig. 3 a-Fig. 3 b, assembly inner platform briquetting 2 is made curved tooth shape and is dodged blade profile hole, and all compressions of fixture adopt screw or pin nut.
Overall structure with base 1 for main member, base 1 makes arc orbit formula, backing pin 4 is fixed on base, assembly inner ring step surface location during percussion spot welding, insert between backing pin 4 and briquetting 2, one end, leaf basin side the second locating piece 16 is located, and the 3rd screw 13 promotes briquetting 2 by support plate 5, guide plate 3 and to hold down assembly inner ring, and wherein briquetting 2 seal face is made into curved tooth shape and dodges out inner ring blade profile plate, locating piece 6 supports the face precision positioning of assembly inner flow passage by the first screw 7, compress with the second screw 8, after blade tip is inserted inner ring blade profile hole, blade root plug-in package T-shaped plate blade profile hole, base 1 and support member 9 are connected by straight pin 14 and realize the two inner arc of T-shaped plate and locate, ensure its stress balance, first its position of locating piece 15 position assurance, one end, leaf basin side, T-shaped plate is compressed with pressing plate 10, and by stud 11, nut 12 is fastening, the each position weld gap 0.03-0.1mm to be welded of adjustment assembly, tighten all screws completely and namely complete parts fixation location, with DC1120 reserve energy spot welding machine, spot welding is carried out to assembly, the blade that chord length is larger, leaf basin and blade back three, every side solder joint, the blade that chord length is less, leaf basin and blade back two, every side solder joint, pull down the first locating piece 15 and the second locating piece 16 after inner and outer ring spot welding completes, after fan-shaped section two ends being strained and fixed with GH4169 foil, part is pulled down from fixture and namely complete assembly percussion spot welding.