CN105290268B - Shaping machining device and method for rectangular spiral stirrup of fully-prefabricated edge member - Google Patents
Shaping machining device and method for rectangular spiral stirrup of fully-prefabricated edge member Download PDFInfo
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- CN105290268B CN105290268B CN201510794703.0A CN201510794703A CN105290268B CN 105290268 B CN105290268 B CN 105290268B CN 201510794703 A CN201510794703 A CN 201510794703A CN 105290268 B CN105290268 B CN 105290268B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F3/00—Coiling wire into particular forms
- B21F3/02—Coiling wire into particular forms helically
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Abstract
The invention discloses a shaping machining device and method for a rectangular spiral stirrup of a fully-prefabricated edge member. The device is characterized in that a rotary support, a support system, a machining system and a mold system are included; the mold system comprises a rectangular frame (19) formed by combining four mold plates (8); vertical steel bars (16) are welded to the four corners of the rectangular frame to form a steel bar frame (9); the steel bar frame (9) is fixedly arranged on a rotary rod (6) in a sleeving manner; and a stirrup raw material (17) on a rotary frame (3) is wound on the steel bar frame (9) to form the rectangular spiral stirrup. According to the shaping machining device and method for the rectangular spiral stirrup of the fully-prefabricated edge member, operation is easy; the vertical steel bars are adopted for shaping, and machining quality is good; the construction schedule can be effectively accelerated, and the construction period is shortened; the rectangular spiral stirrup is easy, convenient and quick to manufacture; and cyclic utilization can be achieved, and the device and method are economical and practical.
Description
Technical field
The present invention relates to a kind of patterning process device and method of complete prefabricated edge member rectangular spiral hoop, belong to building
Structural elements and technical field of building construction.
Background technology
The prefabricated concrete structure of the design that transfinites, confined boundary member region need to use closed stirrup, and existing stirrup is all
It is the single stirrup of manual steel making, using craft around tie hoop, its size is difficult to hold, and needs to expend big
The manpower of amount, time；The weight of steel wire binding bar is very heavy, inconvenient operation, and can increase component overall weight, increases cost.
Prefabricated concrete structure uses set shaped steel formwork, higher to the requirement of enclosing coil stirrup crudy.Closing
Tie hoop construction quality is the one side that designing unit pays close attention to, while being also face a when unit in charge of construction constructs
Individual difficult point.Typically at the construction field (site), the processing of tie hoop is often held by operator oneself, and construction quality and progress are obtained
Less than guarantee, designing unit's requirement is not reached so as to result in thickness of concrete cover.Therefore, the processing of rectangular spiral hoop
Quality is just into a problem of prefabrication and assembly construction building field.
It is an object of the invention to overcome full prefabrication and assembly construction the deficiencies in the prior art, there is provided a kind of full prefabrication and assembly construction system side
The patterning process device and method of edge component rectangular spiral hoop, it can overcome the shortcoming of existing individual pen stirrup, moreover it is possible to edge
Component plays booster action, breaks through the limitation scope of full prefabrication and assembly construction system, realizes full prefabrication and assembly construction system in skyscraper
In promote the use of.
The content of the invention
The technical problems to be solved by the invention are to provide one kind and can quickly produce rectangular spiral hoop, rectangle spiral shell in batches
Rotation dimension of hoop reinforcement is matched with set shaped steel formwork dimensional height, time saving and energy saving, moreover it is possible to the complete pre- of booster action is played to edge member
The patterning process device of edge member rectangular spiral hoop processed；Further, the present invention provides a kind of easy to operate, low cost,
Rectangular spiral hoop can be quickly produced in batches, rectangular spiral hoop size is matched with set shaped steel formwork dimensional height, time saving and energy saving,
The patterning process method of the complete prefabricated edge member rectangular spiral hoop of booster action can also be played to edge member.
In order to solve the above technical problems, the technical solution adopted by the present invention is：
A kind of patterning process device of complete prefabricated edge member rectangular spiral hoop, it is characterised in that：Including rotary support,
Mounting system, system of processing and mold system, the rotary support include the chassis being arranged on ground, the chassis and column
Bottom is connected, the movable suit swivel mount of column top；The mounting system includes two bases being oppositely arranged, the bottom
Support is provided with seat, the system of processing is movably set with support described in two, the system of processing includes being movably set in
Rotating bar on the support, the rotating bar with rotate handle be connected, the mold system including by four form assemblies into
Rectangular frame, the corner of the rectangular frame is welded with vertical reinforcement and forms framework of steel reinforcement, and the framework of steel reinforcement is fixed and is placed on
In the rotating bar；Stirrup former material on the swivel mount is wound on the framework of steel reinforcement and forms rectangular spiral hoop.
The swivel mount includes two annulus being arranged concentrically, and is connected by some ribs between annulus described in two, the institute of inner side
State annulus to be connected with hollow pyramid type cap body, the cap body is placed on the column by the first rolling bearing.
The top of support described in two is provided with " Ω " the type groove for placing the second rolling bearing, and described second rotates
The rotating bar is placed with bearing.
The rotation handle is round handle.
The rotating bar is welded with square steel tube on the inside of the second rolling bearing described in two, and the rotating bar is described in two
The inboard portion of two rolling bearings is arranged in the square steel tube；The rotating bar is 1 steel pipe of a diameter of 38mm.
The neat mouth in one end of the template welds the first round steel, and the reserved 5mm of the other end welds the second round steel, the adjacent template
The first round steel and the second round steel be mutually welded to form the rectangular frame；The rectangular frame set is wrapped in the square steel tube outside,
By lumps of wood wedging between the rectangular frame and square steel tube.
The template includes steel plate, the length of side of the template for the rectangular spiral hoop length of side subtract two it is described vertically
The diameter of reinforcing bar, thickness of concrete cover is subtracted again.
The diameter of first round steel and the second round steel is 6mm.
Using a kind of processing method of the patterning process device of complete prefabricated edge member rectangular spiral hoop, its feature exists
In：Comprise the following steps：
Step one：The stirrup former material is placed on the swivel mount, steel band is tied up in cutting, makes the stirrup in order former
Material, is easy to traction to the system of processing；
Step 2：Carry out turning over sample by Design Requirement Drawing, vertical reinforcement described in colligation forms vertical reinforcement skeleton, process institute
State template and be made the rectangular frame；
Step 3：The square steel tube is welded in the rotating bar, the rectangular frame is penetrated into the square steel tube, then will
The mounted rectangular frame penetrates the vertical reinforcement skeleton, with mold system described in lumps of wood wedging；
Step 4：The system of processing is arranged in the mounting system, debugs whether just the system of processing rotates
Often；
Step 5：The stirrup former material is drawn to the system of processing, one end of the framework of steel reinforcement is fixed on, rotated
The rotation handle, starts helical rotation and winds the stirrup former material by the spacing of design requirement；
Step 6：After winding the rectangular spiral hoop of closing, the system of processing and mold system are removed, destroyed
The lumps of wood, takes the rectangular frame apart, extracts the template out one by one, and the rectangular spiral hoop that will be wound places one
Side, reinstalls the mould and vertical reinforcement skeleton, carries out the preparation of rectangular spiral hoop described in next group.
The column is 10# channel-section steels.
The present invention includes the rotary support being made up of chassis, column, swivel mount, the first rolling bearing, base and support group
Into mounting system, rotate handle, rotating bar by the second rolling bearing constitute system of processing, four template lumps of wood wedgings
Composition mold system, the rectangular spiral hoop of collaborative work screwing steel bars skeleton.
The rotary support is fabricated to the outer toroid of a diameter of 1200mm using the steel bar meter of a diameter of 22mm, by straight
Footpath is fabricated to the interior annular of a diameter of 400mm for the steel bar meter of 22mm, using some a diameter of between outer toroid and interior annular
The reinforcing bar of 22mm is welded as rib；Still it is welded and fixed as diagonal rib using the reinforcing bar of a diameter of 22mm and is processed into chassis；Use
The reinforcement welding of a diameter of 22mm into height be 100mm, the taper swivel mount of a diameter of 400mm of bottom surface, taper swivel mount
Bottom surface is welded and interior annular upper surface；Taper swivel mount is connected with the top of column by the first rolling bearing, taper rotation
Frame is enclosed within the column on chassis, constitutes rotary support；
Base, support are that the conventional 10# channel-section steels in scene are processed in mounting system, and base dimensions are 800 × 1000mm,
Stent size is the trapezium structure of 300~1000 × 1200mm, and bracket end is made " Ω " type groove, places the second rotary shaft
Hold, groove uses δ 5mm steel plates（δ is thickness）" Ω " type is made, second rolling bearing and rotating bar of system of processing is clasped；
It is the annulus that a diameter of 800mm is fabricated to using the steel bar meter of a diameter of 22mm to rotate handle, uses 6 diameters
For the reinforcing bar of 22mm is welded into round handle as rib；
Rotating bar be using 3 a diameter of 22mm reinforcement weldings into triangle, triangle one end and the second rotary shaft
Welding is held, the mobile jib welding that one end makes with 45 × 45mm square steel tubes.
Template is processed with δ 3mm steel plates, and size subtracts vertical reinforcement diameter for rectangular spiral hoop size, then subtracts
Remove thickness of concrete cover；If shear wall constrained edge sleeper is as being 200mm for length, vertical reinforcement specification is 4 diameters
It is the reinforcing bar of 18mm, then template length is 144mm（The length of rectangular spiral hoop should be with the length of shear wall constrained edge sleeper
Degree is identical, i.e., the length of rectangular spiral hoop is 200mm, and 2 diameter lengths of vertical reinforcement are 36mm, concrete protective thickness
It is each 10mm in both sides to spend, therefore template length is 200-18*2-10*2=144mm）, the neat mouth welding in one end of the template of 144mm wide is directly
Footpath for 6mm round steel into " L " shape, one end stay 5mm weld diameters be 6mm round steel it is "T"-shaped.
4 templates are by being connected in rotating bar, and user's timber wedge is tight, constitute mold system.
Framework of steel reinforcement is to use small dimension transverse direction bar dowel and shear wall constrained edge sleeper vertical reinforcement（4 a diameter of
The reinforcing bar of 18mm）It is welded to connect into the specification of design requirement.
The invention provides a kind of rectangular coil closed stirrup rapid processing shaper, by the construction field (site) using existing
Some bar dowel waste materials etc. are welded.The processing of different-diameter rectangular spiral hoop is set according to drawing first on shaper
Required mould, then only need to be with handle be rotated, around shaper during operative（That is framework of steel reinforcement）Rotation can processing
Go out the rectangular coil closed stirrup of design drawing requirement, operation is extremely easy, and workman is to rectangular closed when solving site operation
The problems such as stirrup construction quality and progress are difficult to ensure that.
The present invention is simple to operate；Shaped using vertical reinforcement, crudy is good；Can effective accelerating construction progress, shorten work
Phase；Rectangular spiral hoop makes simple, convenient, fast；Patterning process device of the invention can be used in turn, economical and practical.
The invention has the advantages that：(1), simple to operate, workman is easily mastered technical key point；(2), using vertical
Reinforcing bar is shaped, and crudy is good；(3), can effective accelerating construction progress, shorten the duration；(4), make simple, convenient, fast；
(5), can be used in turn, can also sell, it is economical and practical.
Brief description of the drawings
Fig. 1 is structural representation of the invention；
Fig. 2 is the structural representation of the first rolling bearing in the present invention；
Fig. 3 is the structural representation of transfer fixed handle of the present invention；
Fig. 4 is the structural representation of square steel tube in the present invention；
Fig. 5 is the structural representation of framework of steel reinforcement in the present invention；
Fig. 6 is the structural representation of the first round steel and the second round steel in the present invention；
Fig. 7 is the structural representation of rectangular frame in the present invention.
Specific embodiment
The present invention is further described below in conjunction with the accompanying drawings.
As shown in Fig. 1 ~ Fig. 7, a kind of patterning process device of complete prefabricated edge member rectangular spiral hoop, its feature exists
In：Including rotary support, mounting system, system of processing and mold system, the rotary support includes the bottom being arranged on ground
Disk 1, the chassis 1 is connected with the bottom of column 2, the movable suit swivel mount 3 in the top of the column 2；The mounting system includes
Two bases 4 being oppositely arranged, are provided with support 5 on the base 4, the system of processing is movably set with support 5 described in two,
The system of processing includes the rotating bar 6 being movably set on the support 5, and the rotating bar 6 is connected with handle 7 is rotated, institute
Stating mold system includes the rectangular frame 19 being combined into by four templates 8, and the corner of the rectangular frame is welded with vertical reinforcement
16 form framework of steel reinforcement 9, and the framework of steel reinforcement 9 is fixed and is placed in the rotating bar 6；Stirrup former material 17 on the swivel mount 3
It is wound on the framework of steel reinforcement 9 and forms rectangular spiral hoop.
The swivel mount 3 includes two annulus being arranged concentrically, and is connected by some ribs 10 between annulus described in two, inner side
The annulus is connected with hollow pyramid type cap body 11, and the cap body 11 is placed on the column 2 by the first rolling bearing 18.
The top of support 5 described in two is provided with " Ω " the type groove for placing the second rolling bearing, described second turn
The rotating bar 6 is placed with dynamic bearing.
The rotation handle 7 is round handle.
The rotating bar 6 is welded with square steel tube 12 on the inside of the second rolling bearing described in two, and the rotating bar 6 is in two institutes
The inboard portion for stating the second rolling bearing is arranged in the square steel tube 12.
The neat mouth in one end of the template 8 welds the first round steel 13, and the reserved 5mm of the other end welds the second round steel 14, adjacent institute
The first round steel 13 for stating template 8 is mutually welded to form the rectangular frame 19 with the second round steel 14；19 sets of the rectangular frame is wrapped in
The outside of the square steel tube 12, by the wedging of the lumps of wood 15 between the rectangular frame 19 and square steel tube 12.
The template 8 includes steel plate, and the length of side of the template 8 described is erected for the rectangular spiral hoop length of side subtracts two
To the diameter of reinforcing bar 16, thickness of concrete cover is subtracted again.
The diameter of the round steel 14 of first round steel 13 and second is 6mm.
Using a kind of processing method of the patterning process device of complete prefabricated edge member rectangular spiral hoop, its feature exists
In：Comprise the following steps：
Step one：The stirrup former material 17 is placed on the swivel mount 3, steel band is tied up in cutting, makes the stirrup in order
Former material 17, is easy to traction to the system of processing；
Step 2：Carry out turning over sample by Design Requirement Drawing, vertical reinforcement 16 described in colligation forms vertical reinforcement skeleton, processing
The template 8 is made the rectangular frame 19；
Step 3：The square steel tube 12 is welded in the rotating bar 6, the rectangular frame 19 is penetrated into the square steel tube
12, then the mounted rectangular frame 19 is penetrated into the vertical reinforcement skeleton, with mold system described in the wedging of the lumps of wood 15；
Step 4：The system of processing is arranged in the mounting system, debugs whether just the system of processing rotates
Often；
Step 5：The stirrup former material 17 is drawn to the system of processing, one end of the framework of steel reinforcement 9 is fixed on,
The rotation handle 7 is rotated, starting helical rotation by the spacing of design requirement winds the stirrup former material 17；
Step 6：After winding the rectangular spiral hoop of closing, the system of processing and mold system are removed, destroyed
The lumps of wood 15, takes the rectangular frame 19 apart, extracts the template 8 out one by one, the rectangular spiral hoop that will be wound
Set aside, reinstall the mould 8 and vertical reinforcement skeleton, carry out the preparation of rectangular spiral hoop described in next group.
The above is only the preferred embodiment of the present invention, it should be pointed out that：For the ordinary skill people of the art
For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should
It is considered as protection scope of the present invention.
Claims (6)
1. a kind of patterning process device of complete prefabricated edge member rectangular spiral hoop, it is characterised in that：Including rotary support, branch
Frame system, system of processing and mold system, the rotary support include the chassis being arranged on ground（1）, the chassis（1）With
Column（2）Bottom is connected, the column（2）The movable suit swivel mount in top（3）；The mounting system is oppositely arranged including two
Base（4）, the base（4）On be provided with support（5）, support described in two（5）On be movably set with the system of processing, institute
Stating system of processing includes being movably set in the support（5）On rotating bar（6）, the rotating bar（6）With rotation handle（7）Phase
Even, the mold system is included by four templates（8）The rectangular frame being combined into（19）, the corner of the rectangular frame is welded with
Vertical reinforcement（16）Form framework of steel reinforcement（9）, the framework of steel reinforcement（9）Fixation is placed on the rotating bar（6）On；The swivel mount
（3）On stirrup former material（17）It is wound in the framework of steel reinforcement（9）Upper formation rectangular spiral hoop；Support described in two（5）Top
End is provided with " Ω " the type groove for placing the second rolling bearing, and the rotating bar is placed with second rolling bearing
（6）；The rotating bar（6）Square steel tube is welded with the inside of the second rolling bearing described in two（12）, the rotating bar（6）Two
The inboard portion of second rolling bearing is arranged at the square steel tube（12）It is interior；The template（8）One end neat mouth welding the
One round steel（13）, the other end the second round steel of reserved 5mm welding（14）, the adjacent template（8）The first round steel（13）With second
Round steel（14）Mutually it is welded to form the rectangular frame（19）；The rectangular frame（19）Set is wrapped in the square steel tube（12）Outside,
The rectangular frame（19）And square steel tube（12）Between by the lumps of wood（15）Wedging.
2. a kind of patterning process device of complete prefabricated edge member rectangular spiral hoop according to claim 1, its feature
It is：The swivel mount（3）Including two annulus being arranged concentrically, by some ribs between annulus described in two（10）It is connected, inner side
The annulus and hollow pyramid type cap body（11）It is connected, the cap body（11）By the first rolling bearing（18）It is placed on described
Column（2）On.
3. a kind of patterning process device of complete prefabricated edge member rectangular spiral hoop according to claim 1, its feature
It is：The rotation handle（7）It is round handle.
4. a kind of patterning process device of complete prefabricated edge member rectangular spiral hoop according to claim 1, its feature
It is：The template（8）Including steel plate, the template（8）The length of side subtract described in two for the rectangular spiral hoop length of side
Vertical reinforcement（16）Diameter, subtract thickness of concrete cover again.
5. a kind of patterning process device of complete prefabricated edge member rectangular spiral hoop according to claim 1, its feature
It is：First round steel（13）With the second round steel（14）Diameter be 6mm.
6. using the patterning process of a kind of complete prefabricated edge member rectangular spiral hoop according to any one of claim 1,5
The processing method of device, it is characterised in that：Comprise the following steps：
Step one：By the stirrup former material（17）It is placed on the swivel mount（3）On, steel band is tied up in cutting, makes the stirrup in order
Former material（17）, it is easy to traction to the system of processing；
Step 2：Carry out turning over sample, vertical reinforcement described in colligation by Design Requirement Drawing（16）Vertical reinforcement skeleton is formed, institute is processed
State template（8）It is made the rectangular frame（19）；
Step 3：In the rotating bar（6）The upper welding square steel tube（12）, by the rectangular frame（19）Penetrate the square steel
Pipe（12）, then by the mounted rectangular frame（19）The vertical reinforcement skeleton is penetrated, the lumps of wood is used（15）Mould described in wedging
Tool system；
Step 4：The system of processing is arranged in the mounting system, the system of processing is debugged and whether normal is rotated；
Step 5：By the stirrup former material（17）Traction is fixed on the framework of steel reinforcement to the system of processing（9）One end,
Rotate the rotation handle（7）, start helical rotation by the spacing of design requirement and wind the stirrup former material（17）；
Step 6：After winding the rectangular spiral hoop of closing, the system of processing and mold system are removed, destroy described
The lumps of wood（15）, take the rectangular frame apart（19）, extract the template out one by one（8）, the rectangular coil hoop that will be wound
Muscle sets aside, and reinstalls the template（8）And vertical reinforcement skeleton, carry out the system of rectangular spiral hoop described in next group
It is standby.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510794703.0A CN105290268B (en) | 2015-11-18 | 2015-11-18 | Shaping machining device and method for rectangular spiral stirrup of fully-prefabricated edge member |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510794703.0A CN105290268B (en) | 2015-11-18 | 2015-11-18 | Shaping machining device and method for rectangular spiral stirrup of fully-prefabricated edge member |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105290268A CN105290268A (en) | 2016-02-03 |
| CN105290268B true CN105290268B (en) | 2017-05-17 |
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| CN201510794703.0A Active CN105290268B (en) | 2015-11-18 | 2015-11-18 | Shaping machining device and method for rectangular spiral stirrup of fully-prefabricated edge member |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114855779A (en) * | 2022-06-20 | 2022-08-05 | 中国十九冶集团有限公司 | Pile foundation reinforcement cage preparation method |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204657348U (en) * | 2015-04-28 | 2015-09-23 | 福建建超建设集团有限公司 | A kind of spiral square hoop forming apparatus |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08243670A (en) * | 1995-03-03 | 1996-09-24 | Kita Osami | Device for bending reinforced steel bar |
| JPH11192526A (en) * | 1998-01-06 | 1999-07-21 | Namitei Kk | Production of spiral wire, apparatus therefor as well as fastening member utilizing the wire |
| JP2008279478A (en) * | 2007-05-10 | 2008-11-20 | Runhorn Pretech Engineering Co Ltd | Apparatus and method for forming square helical hoop |
| CN202921825U (en) * | 2012-11-09 | 2013-05-08 | 山西四建集团有限公司 | Tool for machining and manufacturing small-diameter spiral stirrup |
| CN205289575U (en) * | 2015-11-18 | 2016-06-08 | 江苏中南建筑产业集团有限责任公司 | Prefabricate edge member rectangle wire spiral's design processingequipment entirely |
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2015
- 2015-11-18 CN CN201510794703.0A patent/CN105290268B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204657348U (en) * | 2015-04-28 | 2015-09-23 | 福建建超建设集团有限公司 | A kind of spiral square hoop forming apparatus |
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