CN105278451A - Scram interlocking device and system - Google Patents
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- CN105278451A CN105278451A CN201510638082.7A CN201510638082A CN105278451A CN 105278451 A CN105278451 A CN 105278451A CN 201510638082 A CN201510638082 A CN 201510638082A CN 105278451 A CN105278451 A CN 105278451A
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- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of program data in numerical form
- G05B19/19—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of program data in numerical form characterised by positioning or contouring control systems, e.g. to control position from one programmed point to another or to control movement along a programmed continuous path
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Abstract
本发明涉及一种急停联锁装置与系统,包括数控机床,N个用于检测急停信号产生的检测继电器和N个用于控制急停信号向控制器输入的控制继电器,N>1;每台数控机床上均设置有由一个急停开关和一个检测继电器线圈串联形成的急停信号产生回路,N个检测继电器的对应触点与N个相并联的控制继电器线圈串联形成联锁控制回路;每台控制继电器的一个触点均用于连接对应数控机床控制器的急停信号输入端子。该联锁装置结构简单、接线较少,各设备的控制电源相隔离,任意一台设备的急停信号可以快速反馈给其他各台设备,急停联锁响应快,能够有效解决流水线上不能通过任意一台设备上的急停开关实现全线急停的问题。
The present invention relates to an emergency stop interlocking device and system, including a numerically controlled machine tool, N detection relays for detecting emergency stop signal generation and N control relays for controlling emergency stop signal input to a controller, N>1; Each CNC machine tool is equipped with an emergency stop signal generation circuit formed by connecting an emergency stop switch and a detection relay coil in series, and the corresponding contacts of N detection relays are connected in series with N parallel control relay coils to form an interlock control circuit ; One contact of each control relay is used to connect the emergency stop signal input terminal of the corresponding CNC machine tool controller. The interlock device has a simple structure, less wiring, and the control power supply of each device is isolated. The emergency stop signal of any device can be quickly fed back to other devices. The emergency stop switch on any piece of equipment realizes the problem of emergency stop of the whole line.
Description
技术领域technical field
本发明涉及一种急停互锁装置与系统,尤其涉及一种多台数控机床的急停互锁装置与系统。The invention relates to an emergency stop interlock device and system, in particular to an emergency stop interlock device and system for multiple numerical control machine tools.
背景技术Background technique
随着工业现代化、自动化、智能化的发展,工业4.0的不断推进,企业中的大批量流水线加工作业已经越来越趋于智能化、自动化,利用桁架机器人将多台数控机床连成一条无人操作的自动化生产线已经成为一种趋势。但是,在自动化生产线上,急停开关设置在各个单一数控机床上,按下一个急停开关只能急停一台数控机床,其他数控机床依旧处于工作状态,这就使得该急停机床前的产品形成积压、急停机床后的产品断流,为企业造成不必要的损失,因此亟需一种方案解决这一问题,使得紧急停止可以联锁实现,按下任一机床的急停开关,实现整个流水线作业的全线急停。With the development of industrial modernization, automation, and intelligence, and the continuous advancement of Industry 4.0, the large-scale assembly line processing operations in enterprises have become more and more intelligent and automated. Using truss robots to connect multiple CNC machine tools into an unmanned Operation of automated production lines has become a trend. However, on the automated production line, the emergency stop switch is set on each single CNC machine tool. Pressing an emergency stop switch can only emergency stop one CNC machine tool, and other CNC machine tools are still in working condition, which makes the emergency stop machine in front of the machine tool The backlog of products and the cut-off of products after the emergency shutdown of the machine cause unnecessary losses for the enterprise. Therefore, a solution is urgently needed to solve this problem, so that the emergency stop can be realized by interlocking. Press the emergency stop switch of any machine tool, Realize the emergency stop of the entire assembly line operation.
发明内容Contents of the invention
本发明的目的是提供急停联锁装置,用以解决流水线上不能通过任意一台设备上的急停开关实现全线急停的问题。The object of the present invention is to provide an emergency stop interlocking device, which is used to solve the problem that the emergency stop of the whole line cannot be realized by the emergency stop switch on any piece of equipment on the assembly line.
为实现上述目的,本发明的方案包括:To achieve the above object, the solution of the present invention includes:
一种急停联锁装置,包括N个用于检测急停信号产生的检测继电器和N个用于控制急停信号向控制器输入的控制继电器,N>1;每台设备上均设置有由一个急停开关和一个检测继电器线圈串联形成的急停信号产生回路,N个检测继电器的对应触点与N个相并联的控制继电器线圈串联形成联锁控制回路;每台控制继电器的一个触点均用于连接对应设备控制器的急停信号输入端子。An emergency stop interlocking device, including N detection relays used to detect emergency stop signals and N control relays used to control the input of emergency stop signals to the controller, N>1; each device is equipped with An emergency stop switch and a detection relay coil are connected in series to form an emergency stop signal generating circuit, and the corresponding contacts of N detection relays are connected in series with N parallel control relay coils to form an interlock control circuit; one contact of each control relay Both are used to connect the emergency stop signal input terminal of the corresponding equipment controller.
进一步的,急停开关为常闭开关,检测继电器的触点为常闭触点,控制继电器的触点为常闭触点,设备控制器为PLC。Further, the emergency stop switch is a normally closed switch, the contact of the detection relay is a normally closed contact, the contact of the control relay is a normally closed contact, and the device controller is a PLC.
一种急停联锁系统,包括N台数控机床,N个用于检测急停信号产生的检测继电器和N个用于控制急停信号向控制器输入的控制继电器,N>1;每台数控机床上均设置有由一个急停开关和一个检测继电器线圈串联形成的急停信号产生回路,N个检测继电器的对应触点与N个相并联的控制继电器线圈串联形成联锁控制回路;每台控制继电器的一个触点均连接对应数控机床控制器的急停信号输入端子。An emergency stop interlocking system, including N CNC machine tools, N detection relays for detecting emergency stop signal generation and N control relays for controlling emergency stop signal input to the controller, N>1; each CNC The machine tool is equipped with an emergency stop signal generation circuit formed by connecting an emergency stop switch and a detection relay coil in series, and the corresponding contacts of N detection relays are connected in series with N parallel control relay coils to form an interlock control circuit; each One contact of the control relay is connected to the corresponding emergency stop signal input terminal of the CNC machine tool controller.
进一步的,急停开关为常闭开关,所述检测继电器的触点为常闭触点,所述控制继电器的触点为常闭触点。数控机床控制器为PLC。Further, the emergency stop switch is a normally closed switch, the contact of the detection relay is a normally closed contact, and the contact of the control relay is a normally closed contact. The controller of CNC machine tool is PLC.
本发明中,通过在每台设备上增加两个继电器形成急停联锁装置,能够有效的解决流水线各设备不能通过任意一台设备上急停开关实现全线急停的问题,该联锁装置结构简单、接线较少,各设备的控制电源相隔离,任意一台设备的急停信号可以快速反馈给其他各台设备,急停联锁响应快。In the present invention, by adding two relays on each piece of equipment to form an emergency stop interlocking device, it can effectively solve the problem that each equipment in the assembly line cannot realize the emergency stop of the whole line through the emergency stop switch on any one of the equipment. The structure of the interlocking device Simple, less wiring, the control power of each device is isolated, the emergency stop signal of any device can be quickly fed back to other devices, and the emergency stop interlock response is fast.
附图说明Description of drawings
图1是急停联锁系统实施例1的原理图;Fig. 1 is the schematic diagram of embodiment 1 of emergency stop interlocking system;
图2是急停联锁系统实施例2的原理图。Fig. 2 is a schematic diagram of Embodiment 2 of the emergency stop interlocking system.
具体实施方式detailed description
下面结合附图对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
急停联锁系统实施例1Example 1 of emergency stop interlocking system
下面具体介绍一种用于数控机床的急停联锁系统。The following specifically introduces an emergency stop interlock system for CNC machine tools.
如图1所示,对于三台数控机床和对应的急停联锁装置,急停联锁装置包括:每台机床设有一个急停信号产生回路,即第一台数控机床的急停信号产生回路由急停开关SB1和检测继电器线圈KA1-1串联形成,第二台数控机床的急停信号产生回路由急停开关SB2和检测继电器线圈KA1-2串联形成,第三台数控机床的急停信号输入回路由急停开关SB1和检测继电器KA1-3串联形成,三个急停信号产生回路的供电电源均为24V电源。并联后的三个控制继电器线圈KA2-1、KA2-2、KA2-3与检测继电器KA1-1的一个常开触点、KA1-2的一个常开触点、KA1-3的一个常开触点串联在24V电源的两端,形成控制联锁回路,控制联锁回路的供电电源为24V电源。三个控制继电器KA2-1、KA2-2、KA2-3的常闭触点分别连接在相应数控机床的急停信号输入端子上,即控制继电器KA2-1的一个常闭触点接急停信号输入端子I0.0-1,控制继电器KA2-2的一个常闭触点接急停信号输入端子I0.0-2,控制继电器KA2-3的一个常闭触点接急停信号输入端子I0.0-3,三个控制继电器常闭触点的另一端均接在24V电源的正极。As shown in Figure 1, for three CNC machine tools and corresponding emergency stop interlock devices, the emergency stop interlock devices include: each machine tool is provided with an emergency stop signal generation circuit, that is, the emergency stop signal generation circuit of the first CNC machine tool The loop is formed by the emergency stop switch SB1 and the detection relay coil KA1-1 in series, the emergency stop signal generating circuit of the second CNC machine tool is formed by the emergency stop switch SB2 and the detection relay coil KA1-2 in series, the emergency stop signal of the third CNC machine tool The signal input circuit is formed by the emergency stop switch SB1 and the detection relay KA1-3 in series, and the power supply of the three emergency stop signal generating circuits is 24V power supply. Three control relay coils KA2-1, KA2-2, KA2-3 connected in parallel and one normally open contact of detection relay KA1-1, one normally open contact of KA1-2, one normally open contact of KA1-3 The points are connected in series at both ends of the 24V power supply to form a control interlock circuit, and the power supply of the control interlock circuit is 24V power supply. The normally closed contacts of the three control relays KA2-1, KA2-2, and KA2-3 are respectively connected to the emergency stop signal input terminals of the corresponding CNC machine tools, that is, one normally closed contact of the control relay KA2-1 is connected to the emergency stop signal Input terminal I0.0-1, a normally closed contact of the control relay KA2-2 is connected to the emergency stop signal input terminal I0.0-2, and a normally closed contact of the control relay KA2-3 is connected to the emergency stop signal input terminal I0. 0-3, the other ends of the normally closed contacts of the three control relays are all connected to the positive pole of the 24V power supply.
在流水线正常工作时,各台数控机床正常运行,此时急停开关处于闭合状态,检测继电器KA1-1、KA1-2、KA1-3和控制继电器KA2-1、KA2-2、KA2-3都处于得电状态,检测继电器KA1-1、KA1-2、KA1-3的常开触点闭合,控制继电器KA2-1、KA2-2、KA2-3的常闭触点断开,此时各控制器的紧急停止信号输入端子均没有信号输入。当任意一个急停开关被按下时,该数控机床的急停信号输入回路被开路,其所串的检测继电器线圈失电,比如急停开关SB2被按下,则检测继电器KA1-2失电,从而检测继电器KA1-2的触点动作,即常开触点KA1-2断开、该常开触点所在的回路断开,控制继电器KA2-1、KA2-2、KA2-3的线圈失电,三个控制继电器的常闭触点KA2-1、KA2-2、KA2-3动作,从断开状态切换成了闭合状态,从而紧急停止信号输入端子I0.0-1、I0.0-2、I0.0-3处均有紧急停止信号输入,三台数控机床同时紧急停止。When the assembly line is working normally, each CNC machine tool is running normally, and the emergency stop switch is in the closed state at this time, and the detection relays KA1-1, KA1-2, KA1-3 and the control relays KA2-1, KA2-2, KA2-3 are all In the energized state, the normally open contacts of the detection relays KA1-1, KA1-2, and KA1-3 are closed, and the normally closed contacts of the control relays KA2-1, KA2-2, and KA2-3 are disconnected. At this time, each control There is no signal input to the emergency stop signal input terminals of the controller. When any emergency stop switch is pressed, the emergency stop signal input circuit of the CNC machine tool is opened, and the detection relay coil connected in series loses power. For example, when the emergency stop switch SB2 is pressed, the detection relay KA1-2 loses power. , so as to detect the contact action of the relay KA1-2, that is, the normally open contact KA1-2 is disconnected, the circuit where the normally open contact is located is disconnected, and the coils of the control relays KA2-1, KA2-2, and KA2-3 are disconnected. Electricity, the normally closed contacts KA2-1, KA2-2, and KA2-3 of the three control relays act, switching from the open state to the closed state, so that the emergency stop signal input terminals I0.0-1, I0.0- 2. There is an emergency stop signal input at I0.0-3, and the three CNC machine tools stop in an emergency at the same time.
急停联锁系统实施例2Example 2 of emergency stop interlocking system
上述实施例1给出了急停开关是常闭开关、检测继电器的触点为常开触点时的实施方式,作为其他实施方式还可以急停开关是常开开关、检测继电器的触点为常闭触点,如图2所示,与实施例1的不同仅在于急停开关为常开开关,所用检测继电器KA1-1、KA1-2和KA1-3的触点为常闭触点。Above-mentioned embodiment 1 has provided the embodiment that the emergency stop switch is a normally closed switch, and the contact of the detection relay is a normally open contact. As other embodiments, the emergency stop switch can also be a normally open switch, and the contact of the detection relay is The normally closed contact, as shown in Figure 2, differs from Embodiment 1 only in that the emergency stop switch is a normally open switch, and the contacts of the detection relays KA1-1, KA1-2 and KA1-3 are normally closed contacts.
在流水线正常工作时,各台数控机床正常运行,此时急停开关处于断开状态,检测继电器KA1-1、KA1-2、KA1-3处于失电状态,控制继电器KA2-1、KA2-2、KA2-3处于得电状态,检测继电器KA1-1、KA1-2、KA1-3的常闭触点闭合,控制继电器KA2-1、KA2-2、KA2-3的常闭触点断开,此时各控制器的紧急停止信号输入端子均没有信号输入。当任意一个急停开关被按下时,该数控机床的急停信号输入回路闭合,其所串的检测继电器的线圈得电、三个控制继电器的线圈都失电,检测继电器的常闭触点由闭合状态切换成断开状态,三个控制继电器的常闭触点KA2-1、KA2-2、KA2-3动作,从断开状态切换成了闭合状态,从而紧急停止信号输入端子I0.0-1、I0.0-2、I0.0-3处均有紧急停止信号输入,三台数控机床同时紧急停止。When the assembly line is working normally, each CNC machine tool is running normally. At this time, the emergency stop switch is in the disconnected state, the detection relays KA1-1, KA1-2, and KA1-3 are in the power-off state, and the control relays KA2-1, KA2-2 , KA2-3 is in the energized state, the normally closed contacts of the detection relays KA1-1, KA1-2, KA1-3 are closed, and the normally closed contacts of the control relays KA2-1, KA2-2, KA2-3 are disconnected, At this time, there is no signal input to the emergency stop signal input terminals of each controller. When any emergency stop switch is pressed, the emergency stop signal input circuit of the CNC machine tool is closed, the coil of the detection relay connected in series is energized, the coils of the three control relays are de-energized, and the normally closed contact of the detection relay From the closed state to the open state, the normally closed contacts KA2-1, KA2-2, and KA2-3 of the three control relays act, switching from the open state to the closed state, so that the emergency stop signal input terminal I0.0 -1, I0.0-2, and I0.0-3 all have emergency stop signal input, and the three CNC machine tools stop in an emergency at the same time.
上述实施例给出了三台数控机床的急停联锁控制方式,作为其他实施方式,联锁控制的数控机床还可以是两台,四台,甚至更多。The above embodiment provides the emergency stop interlocking control mode of three CNC machine tools. As other implementation modes, there may be two, four, or even more CNC machine tools for interlocking control.
上述实施例给出了所用的控制继电器触点均为常闭触点,作为其他实施方式,所用的控制继电器触点还可以是常开触点,其控制方式与实施例1和实施例2相同,只是对应控制器中的程序做相应更改即可。The above-mentioned embodiment shows that the control relay contacts used are all normally closed contacts. As other implementation modes, the used control relay contacts can also be normally open contacts, and the control method is the same as that of Embodiment 1 and Embodiment 2. , just make corresponding changes to the program in the corresponding controller.
上述实施例给出了急停联锁装置与系统在数控机床流水线上的实施方式,作为其他实施方式,还可以急停联锁装置与系统还可以使用在其他流水线,比如玻璃研磨等行业。The above-mentioned embodiments give the implementation of the emergency stop interlock device and system on the CNC machine tool assembly line. As other implementation modes, the emergency stop interlock device and system can also be used in other assembly lines, such as glass grinding and other industries.
急停联锁装置实施例Example of emergency stop interlock device
急停联锁装置与以上系统实施例中的急停联锁装置完全相同,故不再赘述。The emergency stop interlocking device is exactly the same as the emergency stop interlocking device in the above system embodiments, so it will not be described again.
以上给出了本发明的具体实施方式,但本发明不局限于所描述的实施方式。在本发明给出的思路下,采用对本领域技术人员而言容易想到的方式对上述实施例中的技术手段进行变换、替换、修改,并且起到的作用与本发明中的相应技术手段基本相同、实现的发明目的也基本相同,这样形成的技术方案是对上述实施例进行微调形成的,这种技术方案仍落入本发明的保护范围内。Specific embodiments of the present invention have been given above, but the present invention is not limited to the described embodiments. Under the idea given by the present invention, the technical means in the above-mentioned embodiments are transformed, replaced, and modified in ways that are easy for those skilled in the art, and the functions played are basically the same as those of the corresponding technical means in the present invention. 1. The purpose of the invention realized is also basically the same, and the technical solution formed in this way is formed by fine-tuning the above-mentioned embodiments, and this technical solution still falls within the protection scope of the present invention.
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| CN109599002A (en) * | 2018-12-29 | 2019-04-09 | 武汉华育诺为信息技术有限公司 | A kind of examination training platform |
| CN109650259A (en) * | 2019-02-20 | 2019-04-19 | 法兰泰克重工股份有限公司 | A kind of crane interlock control system and its control method, a kind of lifting unit |
| CN111267101A (en) * | 2020-03-06 | 2020-06-12 | 北京海益同展信息科技有限公司 | Robot's electrical control device, method and robot |
| CN111665789A (en) * | 2020-06-30 | 2020-09-15 | 西安工业大学 | Economical CNC machine tool door machine linkage device and control method |
| CN113759807A (en) * | 2021-09-28 | 2021-12-07 | 珠海格力电器股份有限公司 | Emergency stop control circuit and method and industrial robot |
| CN115837451A (en) * | 2022-12-05 | 2023-03-24 | 广汽本田汽车有限公司 | Safety loop of engine cylinder block casting production line equipment and control method thereof |
| WO2024160100A1 (en) * | 2023-01-31 | 2024-08-08 | 比亚迪股份有限公司 | Energy storage system emergency stop control system and energy storage station |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108594767A (en) * | 2018-06-01 | 2018-09-28 | 珠海格力电器股份有限公司 | Industrial robot's scram control circuit |
| CN109448496A (en) * | 2018-12-29 | 2019-03-08 | 武汉思源久行科技有限公司 | A kind of training examination system |
| CN109448495A (en) * | 2018-12-29 | 2019-03-08 | 武汉思源久行科技有限公司 | A kind of Practical training equipment exigency stop system |
| CN109599002A (en) * | 2018-12-29 | 2019-04-09 | 武汉华育诺为信息技术有限公司 | A kind of examination training platform |
| CN109650259A (en) * | 2019-02-20 | 2019-04-19 | 法兰泰克重工股份有限公司 | A kind of crane interlock control system and its control method, a kind of lifting unit |
| CN109650259B (en) * | 2019-02-20 | 2024-01-05 | 法兰泰克重工股份有限公司 | Crane interlocking control system, control method thereof and crane unit |
| CN111267101A (en) * | 2020-03-06 | 2020-06-12 | 北京海益同展信息科技有限公司 | Robot's electrical control device, method and robot |
| CN111665789A (en) * | 2020-06-30 | 2020-09-15 | 西安工业大学 | Economical CNC machine tool door machine linkage device and control method |
| CN111665789B (en) * | 2020-06-30 | 2023-02-21 | 西安工业大学 | Economical numerical control machine tool door machine linkage device and control method |
| CN113759807A (en) * | 2021-09-28 | 2021-12-07 | 珠海格力电器股份有限公司 | Emergency stop control circuit and method and industrial robot |
| CN115837451A (en) * | 2022-12-05 | 2023-03-24 | 广汽本田汽车有限公司 | Safety loop of engine cylinder block casting production line equipment and control method thereof |
| WO2024160100A1 (en) * | 2023-01-31 | 2024-08-08 | 比亚迪股份有限公司 | Energy storage system emergency stop control system and energy storage station |
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Effective date of registration: 20191104 Address after: No. 95, Dongfang East Road, Changzhou City, Jiangsu Province Patentee after: Changzhou Ziyunyin Mechanical and Electrical Engineering Co.,Ltd. Address before: 471003 Xiyuan Road, Jianxi District, Henan, No. 48, No. Patentee before: Henan University of Science and Technology |
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