CN105277827A - High-frequency transformer assembly line test system - Google Patents
High-frequency transformer assembly line test system Download PDFInfo
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- CN105277827A CN105277827A CN201510700358.XA CN201510700358A CN105277827A CN 105277827 A CN105277827 A CN 105277827A CN 201510700358 A CN201510700358 A CN 201510700358A CN 105277827 A CN105277827 A CN 105277827A
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- frequency transformer
- assembly line
- line test
- counting
- transformer assembly
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Abstract
The invention provides a high-frequency transformer assembly line test system which comprises a PLC control module, a transport mechanism, a sensing mechanism, a detecting mechanism and a counting mechanism. The PLC control module is connected with the transport mechanism, a sensing mechanism, a detecting mechanism and a counting mechanism. The transport mechanism comprises a conveyor belt and a positioning cylinder. The sensing mechanism comprises a number of infrared sensing sensors. The infrared sensing sensors are arranged on the positioning cylinder of the transport mechanism. The detecting mechanism comprises a leakage inductance detector and an anti-electricity detector. The counting mechanism is a scanning counter. According to the invention, intelligent high-frequency transformer assembly line test is realized; cylinder positioning operation is refined, which ensures the detection efficiency, saves manpower, and importantly ensures the detection quality; the problem of missed product detection is solved; and the high-frequency transformer assembly line test system has the advantages of small occupation, easy use and reduced labor intensity.
Description
Technical field
The present invention relates to a kind of high-frequency transformer flowing water testing apparatus, be specifically related to a kind of high-frequency transformer streamline test macro.
Background technology
At present, common high frequency streamline inspection during manufacture is generally directly to be inspected by random samples product by checker/employee or test, for the product produced in enormous quantities, even if test, neither all over products, so cause many products to flow directly into next procedure without inspection, even dispatch from the factory.In addition, high-frequency transformer desk checking need check leakage inductance, elementary to secondary, elementary over the ground, secondary inspection over the ground, the single examination and test of products is relatively simple.But in batch production process, this check system is but quite loaded down with trivial details, the time and the energy that need to consume a few individual have gone, and testing result also may not be certain can be correct, long operation also can cause very strong sense of fatigue and physical load to employee.In addition, manual detection is taken up an area in disorder, and slightly do not note loading in mixture to the product not detecting and detected, cause product undetected, even certified products and unacceptable product can load in mixture, and causes unacceptable product to flow out workshop.
Summary of the invention
The invention provides a kind of high-frequency transformer streamline test macro, with solve prior art exist detection efficiency low, checkout procedure is loaded down with trivial details and easily occur the undetected problem affecting product quality.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of high-frequency transformer streamline test macro, comprise PLC control module, conveying mechanism, induction mechanism, testing agency and counting mechanism, PLC control module is connected with counting mechanism with conveying mechanism, induction mechanism, testing agency respectively, conveying mechanism comprises travelling belt and positioning cylinder two kinds of conveying devices, induction mechanism comprises some infrared induction sensors, infrared induction sensor is arranged on the positioning cylinder of conveying mechanism, testing agency comprises leakage inductance detecting device and anti-photodetector, and counting mechanism is a scan counter.
Principle of work of the present invention is: by being manually placed on streamline travelling belt by transformer, is responsible for transmitting detects by travelling belt.When transformer is sent to before first cylinder, the sensor meeting automatic reception article arriving signal that cylinder is settled, and send signal to PLC system, PLC system sends instruction, and cylinder runs.Transformer picks up and is sent to after in front of pick-up unit by cylinder, gets back to starting point, waits for next instruction.Transformer now, will be transferred in automatic detection device.After detection completes, product is qualified, be then transferred on automatic detection device afterbody travelling belt; If product is defective, be then ported to unacceptable product region.When qualified product is reached afterbody by travelling belt, through infrared inductor, the signal of induction reaches in PLC system by this device, realizes automatic counting function by system program.
The beneficial effect of high-frequency transformer streamline test macro of the present invention is:
The more aobvious intellectuality of PLC control system, cylinder positioning action is more aobvious to become more meticulous, and its work efficiency is considerably beyond manual operations; Both ensure that detection efficiency, in turn saved manpower, importantly ensure that the quality of detection, solve the situation that product is undetected.This equipment is examined entirely to the product in production run, and reduce the outflow of unacceptable product greatly, compared with manual operations, more can improve the quality of products number percent; Floor area is little, the product auto arrangement that can will detect, and to detecting qualified product, auto arrangement is neat in order, and underproof product then automatism isolation separates, and what avoid product loads in mixture problem; Equipment operating is easy to learn, and employee uses Aulomatizeted Detect, directly can reduce labour intensity.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the principle schematic of present system;
Fig. 2 is the structural representation of present system.
1PLC control module, 2 conveying mechanisms, 3 induction mechanisms, 4 testing agencies, 5 counting mechanisms, 21 travelling belts, 22 positioning cylinders, 31 infrared induction sensors, 41 leakage inductance detecting devices, 42 anti-photodetectors, 51 scan counters in figure.
Embodiment
As depicted in figs. 1 and 2, a kind of high-frequency transformer streamline test macro, comprise PLC control module 1, conveying mechanism 2, induction mechanism 3, testing agency 4 and counting mechanism 5, PLC control module 1 respectively with conveying mechanism 2, induction mechanism 3, testing agency 4 is connected with counting mechanism 5, conveying mechanism 2 comprises travelling belt 21 and positioning cylinder 22 two kinds of conveying devices, induction mechanism 3 comprises some infrared induction sensors 31, infrared induction sensor 31 is arranged on the positioning cylinder 22 of conveying mechanism 2, testing agency 4 comprises leakage inductance detecting device 41 and anti-photodetector 42, counting mechanism 5 is a scan counter 51.
Principle of work of the present invention is: by being manually placed on streamline travelling belt by transformer, is responsible for transmitting detects by travelling belt.When transformer is sent to before first cylinder, the sensor meeting automatic reception article arriving signal that cylinder is settled, and send signal to PLC system, and PLC system sends instruction--and cylinder runs.Transformer picks up and is sent to after in front of pick-up unit by cylinder, gets back to starting point, waits for next instruction.Transformer now, will be transferred in automatic detection device.After detection completes, product is qualified, be then transferred on automatic detection device afterbody travelling belt; If product is defective, be then ported to unacceptable product region.When qualified product is reached afterbody by travelling belt, through infrared inductor, the signal of induction reaches in PLC system by this device, realizes automatic counting function by system program.
Claims (1)
1. a high-frequency transformer streamline test macro, it is characterized in that comprising PLC control module, conveying mechanism, induction mechanism, testing agency and counting mechanism, PLC control module is connected with counting mechanism with conveying mechanism, induction mechanism, testing agency respectively, conveying mechanism comprises travelling belt and positioning cylinder two kinds of conveying devices, induction mechanism comprises some infrared induction sensors, infrared induction sensor is arranged on the positioning cylinder of conveying mechanism, testing agency comprises leakage inductance detecting device and anti-photodetector, and counting mechanism is a scan counter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510700358.XA CN105277827A (en) | 2015-10-26 | 2015-10-26 | High-frequency transformer assembly line test system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510700358.XA CN105277827A (en) | 2015-10-26 | 2015-10-26 | High-frequency transformer assembly line test system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105277827A true CN105277827A (en) | 2016-01-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510700358.XA Pending CN105277827A (en) | 2015-10-26 | 2015-10-26 | High-frequency transformer assembly line test system |
Country Status (1)
| Country | Link |
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| CN (1) | CN105277827A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106238346A (en) * | 2016-09-27 | 2016-12-21 | 丹东科泰仪器仪表有限公司 | A kind of device for detecting gas meter or water meter and using method thereof |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW564316B (en) * | 2000-12-14 | 2003-12-01 | Tatung Co | Parallel operation simulating test method for three-phase transformer |
| CN201449427U (en) * | 2009-07-08 | 2010-05-05 | 东莞创慈磁性元件有限公司 | Three-in-one automatic tester for transformer |
| CN202606407U (en) * | 2012-04-06 | 2012-12-19 | 深圳市惠世光科技有限公司 | Novel full-automatic comprehensive tester for high-frequency transformer |
| CN102830311A (en) * | 2012-08-29 | 2012-12-19 | 宝电电子(张家港)有限公司 | Transformer testing system |
| CN203350436U (en) * | 2013-06-06 | 2013-12-18 | 重庆华虹仪表有限公司 | Automatic checkout device used for testing transformer of electric energy meter |
| CN103605013A (en) * | 2013-10-23 | 2014-02-26 | 徐州格利尔科技有限公司 | Transformer testing device |
| CN205139265U (en) * | 2015-10-26 | 2016-04-06 | 德州信平电子有限公司 | High -frequency transformer assembly line test system |
-
2015
- 2015-10-26 CN CN201510700358.XA patent/CN105277827A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW564316B (en) * | 2000-12-14 | 2003-12-01 | Tatung Co | Parallel operation simulating test method for three-phase transformer |
| CN201449427U (en) * | 2009-07-08 | 2010-05-05 | 东莞创慈磁性元件有限公司 | Three-in-one automatic tester for transformer |
| CN202606407U (en) * | 2012-04-06 | 2012-12-19 | 深圳市惠世光科技有限公司 | Novel full-automatic comprehensive tester for high-frequency transformer |
| CN102830311A (en) * | 2012-08-29 | 2012-12-19 | 宝电电子(张家港)有限公司 | Transformer testing system |
| CN203350436U (en) * | 2013-06-06 | 2013-12-18 | 重庆华虹仪表有限公司 | Automatic checkout device used for testing transformer of electric energy meter |
| CN103605013A (en) * | 2013-10-23 | 2014-02-26 | 徐州格利尔科技有限公司 | Transformer testing device |
| CN205139265U (en) * | 2015-10-26 | 2016-04-06 | 德州信平电子有限公司 | High -frequency transformer assembly line test system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106238346A (en) * | 2016-09-27 | 2016-12-21 | 丹东科泰仪器仪表有限公司 | A kind of device for detecting gas meter or water meter and using method thereof |
| CN106238346B (en) * | 2016-09-27 | 2018-06-05 | 周杰 | The device and its application method of gas meter or water meter are detected using robot |
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Application publication date: 20160127 |
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| RJ01 | Rejection of invention patent application after publication |