CN105277584B - A kind of glue curing experimental facilities - Google Patents
A kind of glue curing experimental facilities Download PDFInfo
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- CN105277584B CN105277584B CN201410243131.2A CN201410243131A CN105277584B CN 105277584 B CN105277584 B CN 105277584B CN 201410243131 A CN201410243131 A CN 201410243131A CN 105277584 B CN105277584 B CN 105277584B
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- fetal membrane
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Abstract
The present invention relates to a kind of glue curing experimental facilities, including：One tool base plate；One has the switching mechanism of shaft, is arranged in the tool base plate；One connect and can around the upper fetal membrane plate that the shaft is overturn, on this, fetal membrane plate surface is equipped with one has the electrical heating fetal membrane of at least one first sucker with the switching mechanism；One electric heating system being connect with the electrical heating fetal membrane；The one Hot-blast Heating fetal membrane for being connect with the switching mechanism and can having at least one second sucker equipped with one around the lower fetal membrane plate that the shaft is overturn, the lower fetal membrane plate surface；One hot air heating system being connect with the Hot-blast Heating fetal membrane；And the vacuum generator being connect with first sucker and the second sucker；Wherein, the electrical heating fetal membrane can be opened and closed to connect each other with Hot-blast Heating fetal membrane by a pair of of clamp.The present invention can verify the performance of the design rationality of fetal membrane, the material of tail-gate product, glue.
Description
Technical field
The present invention relates to a kind of glue curing experimental facilities.
Background technology
It is well known that the tail-gate on SUV vehicles is all made of iron currently on the market, however this irony tail-gate usually has weight
Therefore amount weight, the shortcomings such as aesthetic measure is low, have been recently developed in the industry a kind of novel tail-gate skeleton, the skeleton of this tail-gate by
SMC material (thermosetting plastics) is made, and outside plate is made of plastic article (thermoplastic material), therefore, compared to conventional metal
Tail-gate has the following advantages：1st, lightweight, loss of weight 30%；2nd, beautyization, injection can realize the moulding that punching press can not be realized；
3rd, modularization is supplied, and simplifies OEM assembly processes.
However, in view of the special circumstances of this tail-gate, and due to tail-gate fetal membrane do not design and manufacture before can not test
The influence to product of adhesive property and fetal membrane of product is demonstrate,proved, therefore it is unreasonable to be easy to occur fetal membrane design, causes product defects
The problem of.
In view of the foregoing, there is an urgent need to research and develop a kind of glue curing reality that can be used for progress about each tail-gate product at present
The equipment tested, to solve the above problems.
Invention content
In order to solve the above-mentioned problems of the prior art, the present invention is intended to provide a kind of glue curing experimental facilities, with
Verify the influence of the adhesive property and fetal membrane of tail-gate product to tail-gate product.
A kind of glue curing experimental facilities of the present invention, including：
One tool base plate；
One has the switching mechanism of shaft, is arranged in the tool base plate；
One connect and can be around the upper fetal membrane plate that the shaft is overturn with the switching mechanism, and fetal membrane plate surface is equipped with one on this
Electrical heating fetal membrane at least one first sucker；
One electric heating system being connect with the electrical heating fetal membrane；
One connect with the switching mechanism and can be equipped with one around the lower fetal membrane plate that the shaft is overturn, the lower fetal membrane plate surface
Hot-blast Heating fetal membrane at least one second sucker；
One hot air heating system being connect with the Hot-blast Heating fetal membrane；And
One vacuum generator being connect with first sucker and the second sucker；
Wherein, the electrical heating fetal membrane can be opened and closed to connect each other with Hot-blast Heating fetal membrane by a pair of of clamp.
In above-mentioned glue curing experimental facilities, between the electrical heating fetal membrane and the upper fetal membrane plate be equipped with one on every
Heat pad piece, first sucker are arranged on the upper heat insulating mattress, and the electrical heating fetal membrane further includes：
Four pieces of electrical heating fetal membrane blocks for surrounding frame-type structure jointly；
At least one is plugged in the thermocouple connecting in the electrical heating fetal membrane block and with the electric heating system；And
At least one is plugged in the heating tube connecting in the electrical heating fetal membrane block and with the electric heating system.
In above-mentioned glue curing experimental facilities, the electric heating system includes connecting with the thermocouple and heating tube
Power supply and solid-state relay, for detect glue temperature the first temperature sensor, connect with first temperature sensor
The first temperature controller and the first display device for being connect with first temperature controller, wherein the power supply with it is solid
State relay is connected with each other.
In above-mentioned glue curing experimental facilities, it is equipped between the Hot-blast Heating fetal membrane and the lower fetal membrane plate
Heat insulating mattress, second sucker are arranged on the lower heat insulating mattress, and the Hot-blast Heating fetal membrane further includes：
Four pieces of hot wind fetal membrane blocks for surrounding frame-type structure jointly, the top surface of the hot wind fetal membrane block be equipped with several exhaust vents with
And air exhaust slot；And
Four are separately inserted the hot blast pipe connecting inside the hot wind fetal membrane block and with the hot air heating system.
In above-mentioned glue curing experimental facilities, the hot air heating system includes the hot wind being connect with the hot blast pipe
Generator, the second temperature sensor for detecting glue temperature, the second temperature control that is connect with the second temperature sensor
Instrument processed and the second display device being connect with the second temperature controller.
In above-mentioned glue curing experimental facilities, the switching mechanism includes：
Two pairs of connecting rods that can be overturn by bearing around the shaft, connecting rod described in one pair of which and the upper fetal membrane plate
It is fixedly connected, connecting rod described in another pair is fixedly connected with the lower fetal membrane plate；
A pair is set in the flip angle dial at the shaft both ends, one of them described flip angle dial
It is connected with a connecting rod for being connected to the upper fetal membrane plate, another described flip angle dial is described with being connected to
One connecting rod of lower fetal membrane plate is connected；And
It is detachably connected to lock the overturning of the connecting rod across the bearing block and the flip angle dial
The night bolt of angle.
In above-mentioned glue curing experimental facilities, first sucker and the second sucker bottom are separately installed with height and adjust
Save gasket.
In above-mentioned glue curing experimental facilities, the pair of clamp is separately positioned on two and is individually fixed on described
On limited block on fetal membrane plate and lower fetal membrane plate.
In above-mentioned glue curing experimental facilities, the overturning being arranged on the upper fetal membrane plate and lower fetal membrane plate is further included
Handle.
As a result of above-mentioned technical solution, the present invention can be with by using the fetal membrane with different heating form
The glue application portions for adsorbing the tail-gate product plank on each sucker are heated, and by molding, so as to verify product
The influence of adhesive property and fetal membrane to product, that is, can verify the design rationality of fetal membrane, the material of tail-gate product, glue in advance
The performance of water, and then sufficient preparation is carried out in the production for tail-gate product in advance.
Description of the drawings
Fig. 1 is a kind of structural perspective of glue curing experimental facilities of the present invention；
Fig. 2 is a kind of structure top view of glue curing experimental facilities of the present invention；
Fig. 3 is a kind of structural side view of glue curing experimental facilities of the present invention；
Fig. 4 is the structure diagram of electric heating system in the present invention；
Fig. 5 is the structure diagram of hot air heating system in the present invention.
Specific embodiment
Below in conjunction with the accompanying drawings, presently preferred embodiments of the present invention is provided, and is described in detail.
As shown in Figs. 1-3, it is of the invention, i.e., a kind of glue curing experimental facilities, including：
Tool base plate 2 on shelf 1；
One has the switching mechanism 3 of shaft 31, is arranged in tool base plate 2；
One connect with switching mechanism 3 and can around the shaft 31 overturning upper fetal membrane plate 4, on this 4 surface of fetal membrane plate be equipped with one tool
There is the electrical heating fetal membrane 5 of at least one first sucker 51；
One electric heating system 6 being connect with electrical heating fetal membrane 5；
One connect with switching mechanism 3 and can be equipped with a tool in the 31 lower fetal membrane plate 7 overturn, lower 7 surface of fetal membrane plate around the shaft
There is the Hot-blast Heating fetal membrane 8 of at least one second sucker 81；
One hot air heating system 9 being connect with Hot-blast Heating fetal membrane 8；
The one vacuum generator (not shown) being connect with the first sucker 51 and the second sucker 81；And
The overturning handle 12 being arranged on fetal membrane plate 4 and lower fetal membrane plate 7；
Wherein, electrical heating fetal membrane 5 and Hot-blast Heating fetal membrane 8 pass through a pair of of clamp (not shown) company of can be opened and closed each other
It connects, and this is separately positioned on clamp 11 on two limited blocks being individually fixed on upper fetal membrane plate 4 and lower fetal membrane plate 7；
First sucker 51 and 52 bottom of the second sucker are separately installed with the height adjusting pads piece for adjusting its respective height
(not shown).
In the present invention, switching mechanism 3 specifically includes：
A pair is fixedly connected on the bearing block 32 in tool base plate 2, and shaft 31 is connected between a pair of bearing 32；
Two pairs 31 connecting rod 33 overturn, one pair of which connecting rod 33 can be fixed by bearing with upper fetal membrane plate 4 around the shaft
Connection, another pair connecting rod 33 are fixedly connected with lower fetal membrane plate 7；
A pair is set in the flip angle dial 35 at 31 both ends of shaft, one of flip angle dial 35 with
A connecting rod 33 for being connected to fetal membrane plate 4 is connected, another flip angle dial 35 is with being connected to the one of lower fetal membrane plate 7
A connecting rod 33 is connected；And
It is detachably connected to lock the flip angle of connecting rod 33 across bearing block 32 and flip angle dial 35
Night bolt 34.
In the present invention, heat insulating mattress 55 on one is equipped between electrical heating fetal membrane 5 and upper fetal membrane plate 4, the first sucker 51 is set
It puts on upper heat insulating mattress 55, and electrical heating fetal membrane 5 specifically further includes：
Four pieces of electrical heating fetal membrane blocks 52 for surrounding frame-type structure jointly；
At least one is plugged in the thermocouple 53 connecting in electrical heating fetal membrane block 52 and with electric heating system；And
At least one is plugged in the heating tube 54 connecting in electrical heating fetal membrane block 52 and with electric heating system.
In the present invention, electric heating system 6 specifically includes：
The power supply 61 and solid-state relay 62 that are connect with thermocouple 53 and heating tube 54, for detect glue temperature first
Temperature sensor 63, the first temperature controller 64 being connect with the first temperature sensor 63 and with the first temperature controller 64
Connect for show set temperature and actual inside temperature the first display device 65, wherein power supply 61 and solid-state relay 62
It is connected with each other.
In the present invention, heat insulating mattress 84, the second sucker 81 are equipped between Hot-blast Heating fetal membrane 8 and lower fetal membrane plate 7
It is arranged on lower heat insulating mattress 84, and Hot-blast Heating fetal membrane 8 specifically further includes：
Four pieces of hot wind fetal membrane blocks 82 for surrounding frame-type structure jointly, the top surface of hot wind fetal membrane block 82 are equipped with several exhaust vents
821 and air exhaust slot 822；And
Four are separately inserted 82 inside of hot wind fetal membrane block and the hot blast pipe 83 being connect with hot air heating system 9.
In the present invention, hot air heating system 9 specifically includes：
The heat blower 91 that is connect with hot blast pipe 83, for detecting the second temperature sensor 92 of glue temperature, with the
The second temperature controller 93 and connect to show setting temperature with second temperature controller 93 that two temperature sensors 92 connect
Second display device 94 of degree and practical outlet temperature.
In the present embodiment, the electrical heating loose tool block 52 in electrical heating fetal membrane 5 is made using aluminium, direct by thermocouple 53
From 52 inside heating fetal membrane of electrical heating loose tool block；Electrical heating fetal membrane 5 is equipped with independent first temperature controller 64 (such as model
The temperature controller of E5CC-CX2DSM-800), as 30 DEG C~150 DEG C, set temperature controls the temperature controlling range that can be set
+/- 3 DEG C of error.
In the present embodiment, the hot wind fetal membrane block 82 in Hot-blast Heating fetal membrane 8 is made, and its proper alignment using aluminium
There is exhaust vent 821, hot wind is passed through into the hot blast pipe 83 that is embedded in heat-resisting loose tool by heat blower 91 (internal diameter is 12mm or so)
Exhaust vent blowout is sent into, to heat the gluing track position of plank, heat blower 91 is supplied by compressed air as hot wind air source
Should, compressed air is heated and blown out by electrical heating form, can by adjusting the pressure of air inlet compressed air of heat blower 91
Hot air flow is adjusted, the product of taketsuna or leister brands can be used in heat blower 91；Hot-blast Heating fetal membrane 8 is furnished with
Independent second temperature controller 93 (such as temperature controller of model E5CC-CX2DSM-800), the temperature that can be set
Control range is 30 DEG C~150 DEG C, set temperature +/- 3 DEG C of error of control.
In the present embodiment, after electrical heating fetal membrane 5 and Hot-blast Heating fetal membrane 8 press, it need to ensure have between plank after pressing
The thickness (material thickness 3mm) of 1.6mm, and the height of Hot-blast Heating fetal membrane 8 can be by using the lower heat insulating mattress of different-thickness
Piece 84 (such as 0.1mm, 0.2mm, 0.3mm, 0.4mm and 0.5mm) is adjusted；Electrical heating fetal membrane 5 and Hot-blast Heating fetal membrane 8
Size can be：Long 300mm, width 200mm, while in order to be used to press the small plank that size is 100mm*25mm, ensure small
The glue homogeneous heating of plank, in the range of the overlap joint of small plank, two hem width degree of fetal membrane can relax (width 25mm), and plank
Centre position in the centre on each side of fetal membrane.
In the present embodiment, first, second temperature controller 64,93 can collect first, second be embedded in glue
Institute's collecting temperature of temperature sensor 63,92 (PT100 temperature sensors can be selected) is simultaneously shown, consequently facilitating verification temperature
Influence of the difference to heating effect, and can be by external computer with displays temperature change curve on computers.
In the present embodiment, product orientation, the number of sucker are assisted by vacuum generator and first, second sucker 51,81
Amount must assure that part is sucked, and (a diameter of 40mm, the sucker of 2.5 folds can be used) very close to each other between fetal membrane, this
A little suckers easily can exchange and remove (sucker carries M6 Hexagon holes), and with self-cleaning function：It can be in release part
When blow；Sucker material shall be appropriate for paint component, while the position of sucker and height are adjustable, that is, adjust the fixation of sucker
The position of screw and the thickness of height adjusting pads piece；It is optional when for small plank (100mm*25mm) according to actual conditions
Select the sucker of small size；In addition, vacuum generator can have vacuum degree display function, so as to be conveniently adjusted vacuum degree.
The use process of the present invention is as follows：
1st, by upper mold (or lower die), i.e. electrical heating fetal membrane or Hot-blast Heating fetal membrane is adjusted to required angle, uses spring
The position of the upper and lower mould of latch locking；
2nd, plank is put into fetal membrane designated position, plank, which is sucked, with sucker positions；
3rd, electric heating system and/or hot air heating system are opened, then glue is coated in the designated position of plank, then will
Temperature sensor is put into glue；
4th, pull open the night bolt of lower die (or upper mold), pull overturning handle make lower die (or upper mold) rotation with upper mold (or
Lower die) molding；
5th, the clamp on limited block is locked, prevents fetal membrane from unclamping；
6th, the requirement (time, temperature) for being heated to setting stops heating, unclamps clamp and night bolt, mold is molded,
Finally bonding plank is taken out.
In conclusion the achievable following functions of the present invention：
1st, by replacing the heating system of different brands, the difference of various forms of heating functions can be verified.
2nd, fetal membrane is replaced by whole, influence of the fetal membrane block of unlike material to product can be verified, so as to verify fetal membrane
Design rationality.
3rd, by replacing sucker, it can verify whether different suckers generates product sucker print.
4th, the vacuum degree of sucker is adjusted by adjusting the height of sucker, different vacuum degrees can be verified for fetal membrane pressure
The influence of conjunction.
5th, by adding and subtracting the backing plate (not shown) between upper and lower fetal membrane plate, the closure between two fetal membranes can be adjusted
Gap, so as to realize that fetal membrane glue different after pressing is thick.
6th, two fetal membranes can be heated simultaneously or separately, so as to realize Double-side Heating function.
7th, it treats experiment plank using sucker to be adsorbed, so as to verify that the pressing plank of sizes (such as can
For verifying 300*200*3mm, 100*25*3mm or more smaller than both models plank).
8th, the flip angle of fetal membrane is controlled by night bolt, can verify what different sizing angles pressed fetal membrane
It influences.
9th, by adjusting the temperature of fetal membrane, different heated perimeters and different heating speeds are realized, so as to verify glue
Hardening time at different temperatures.
10th, by set temperature sensor, the temperature of the glue under different heating temperatures can be verified.
11st, by overturning fetal membrane, the mobility of glue under a different angle can be verified.
Above-described, only presently preferred embodiments of the present invention is not limited to the scope of the present invention, of the invention is upper
Stating embodiment can also make a variety of changes.What i.e. every claims applied according to the present invention and description were made
Simply, equivalent changes and modifications fall within the claims of patent of the present invention.The not detailed description of the present invention is
Routine techniques content.
Claims (8)
1. a kind of glue curing experimental facilities, which is characterized in that the equipment includes：
One tool base plate；
One has the switching mechanism of shaft, is arranged in the tool base plate；
One connect and can be around the upper fetal membrane plate that the shaft is overturn with the switching mechanism, and fetal membrane plate surface is equipped with one and has on this
The electrical heating fetal membrane of at least one first sucker；
One electric heating system being connect with the electrical heating fetal membrane；
One connect with the switching mechanism and can have around the lower fetal membrane plate that the shaft is overturn, the lower fetal membrane plate surface equipped with one
The Hot-blast Heating fetal membrane of at least one second sucker；
One hot air heating system being connect with the Hot-blast Heating fetal membrane；And
One vacuum generator being connect with first sucker and the second sucker；
Wherein, the electrical heating fetal membrane can be opened and closed to connect each other with Hot-blast Heating fetal membrane by a pair of of clamp；
The switching mechanism includes：
A pair is fixedly connected on the bearing block in the tool base plate, and the shaft is connected between the pair of bearing block；
Two pairs of connecting rods that can be overturn by bearing around the shaft, connecting rod described in one pair of which are fixed with the upper fetal membrane plate
Connection, connecting rod described in another pair are fixedly connected with the lower fetal membrane plate；
A pair is set in the flip angle dial at the shaft both ends, one of them described flip angle dial and company
A connecting rod for being connected to the upper fetal membrane plate is connected, another described flip angle dial is with being connected to the lower tire
One connecting rod of diaphragm plate is connected；And
It is detachably connected to lock the flip angle of the connecting rod across the bearing block and the flip angle dial
Night bolt.
2. glue curing experimental facilities according to claim 1, which is characterized in that the electrical heating fetal membrane and the upper tire
Heat insulating mattress on one is equipped between diaphragm plate, first sucker is arranged on the upper heat insulating mattress, and the electrical heating fetal membrane
It further includes：
Four pieces of electrical heating fetal membrane blocks for surrounding frame-type structure jointly；
At least one is plugged in the thermocouple connecting in the electrical heating fetal membrane block and with the electric heating system；And
At least one is plugged in the heating tube connecting in the electrical heating fetal membrane block and with the electric heating system.
3. glue curing experimental facilities according to claim 2, which is characterized in that the electric heating system include with it is described
Thermocouple and heating tube connection power supply and solid-state relay, for detect glue temperature the first temperature sensor, with it is described
First temperature controller of the first temperature sensor connection and the first display dress being connect with first temperature controller
It puts, wherein the power supply is connected with each other with solid-state relay.
4. glue curing experimental facilities according to claim 1, which is characterized in that the Hot-blast Heating fetal membrane with it is described under
Heat insulating mattress is equipped between fetal membrane plate, second sucker is arranged on the lower heat insulating mattress, and the Hot-blast Heating
Fetal membrane further includes：
Four pieces of hot wind fetal membrane blocks for surrounding frame-type structure jointly, the top surface of the hot wind fetal membrane block are equipped with several exhaust vents and row
Wind groove；And
Four are separately inserted the hot blast pipe connecting inside the hot wind fetal membrane block and with the hot air heating system.
5. glue curing experimental facilities according to claim 4, which is characterized in that the hot air heating system includes and institute
It states the heat blower of hot blast pipe connection, sensed for detecting the second temperature sensor of glue temperature and the second temperature
The second temperature controller of device connection and the second display device being connect with the second temperature controller.
6. glue curing experimental facilities according to claim 1, which is characterized in that first sucker and the second sucker bottom
Portion is separately installed with height adjusting pads piece.
7. glue curing experimental facilities according to claim 1, which is characterized in that the pair of clamp is separately positioned on two
On a limited block being individually fixed on the upper fetal membrane plate and lower fetal membrane plate.
8. glue curing experimental facilities according to claim 1, which is characterized in that the equipment further include be arranged on it is described
Overturning handle on upper fetal membrane plate and lower fetal membrane plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410243131.2A CN105277584B (en) | 2014-06-03 | 2014-06-03 | A kind of glue curing experimental facilities |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410243131.2A CN105277584B (en) | 2014-06-03 | 2014-06-03 | A kind of glue curing experimental facilities |
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| Publication Number | Publication Date |
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| CN105277584A CN105277584A (en) | 2016-01-27 |
| CN105277584B true CN105277584B (en) | 2018-07-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410243131.2A Active CN105277584B (en) | 2014-06-03 | 2014-06-03 | A kind of glue curing experimental facilities |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107065968A (en) * | 2017-03-30 | 2017-08-18 | 成都优创复材科技有限公司 | A kind of curing apparatus temperature control system of quick self-repair material |
| CN113522690A (en) * | 2021-06-07 | 2021-10-22 | 延锋彼欧汽车外饰系统有限公司 | Glue solidification accelerating tool and method for automobile tail door |
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| CA2270849A1 (en) * | 1998-05-08 | 1999-11-08 | The Coe Manufacturing Company | Method and apparatus for joining veneer pieces with lap joint having square cut edges and reduced thickness |
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