CN105275003A - Ecological gabion - Google Patents
Ecological gabion Download PDFInfo
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- CN105275003A CN105275003A CN201510830887.1A CN201510830887A CN105275003A CN 105275003 A CN105275003 A CN 105275003A CN 201510830887 A CN201510830887 A CN 201510830887A CN 105275003 A CN105275003 A CN 105275003A
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- steel wire
- zinc
- aluminium
- wire
- tank
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Abstract
The invention belongs to the field of building materials, and particularly relates to an ecological gabion. The ecological gabion is of a cuboid structure and comprises a tank cover and a tank hinged to the tank cover. The tank is filled with cobbles, small boulders, waste concrete blocks or bricks. The tank is composed of a tank bottom and lateral walls on the periphery. The interior of the tank is divided to be of a multi-layer structure through partition nets horizontally arranged. Multiple vertical partition pieces are arranged between the adjacent partition nets, between the partition nets and the tank bottom as well as between the partition nets and the tank cover at equal intervals; the vertical partition pieces between the adjacent layers are staggered. The ecological gabion is long in service life, high in intensity, high in weather resistance and corrosion resistance, small in maintenance workload, high in integrity, good in stability, good in flexibility, excellent in water permeability, good in mechanical property, high in resistance, resistant to abrasion and environmentally friendly, and has the visual aesthetic effect. The ecological gabion is easy and convenient to construct and can be obtained only by putting stone into the gabion and sealing an opening without special technologies. The weather interference is small, and the ecological gabion is suitable for mechanical operation.
Description
Technical field
The invention belongs to building material field, particularly, relate to a kind of Ecotypic Stone Mesh-box, for aquatic ecosystem Conservation and restoration and buildings waterproof.
Background technology
Traditional bank protection mainly contains and grouts or placed rockfill bank protection, cast-in-situ concrete bank protection, precast concrete block bank protection etc., and these traditional slope projects, mainly emphasize its intensity effect to the process of side slope, but often ignores its destruction to environment.The product that emerging ecological revetment combines with Environmental Engineering as geotechnical engineering, it has taken into account effect of protection and environment two aspect, is a kind of effectively bank protection, solid slope means.
As the one of ecological revetment, design uses Ecotypic Stone Mesh-box to meet the development direction of China's promotion, can comparatively be widely used in from now in the erosion and torrent control works projects such as municipal administration, traffic, water conservancy, gardens.Ecotypic Stone Mesh-box is that engineering structures and ecological environment are combined together, achieves the combination of engineering structures and ecological environment, is that engineering structures back to nature embodies preferably.Worldwide it has become protection riverbed, harnessing landslide, control mud-rock flow, has prevented falling rocks, takes into account the first-selected structural shape of environmental protection.Just current China there is no country or the industry standard of Ecotypic Stone Mesh-box, therefore has the various gabion net cage composition not conforming to specification, safety exists hidden danger.
In addition, reinforced gabion net cage of the prior art, net cage body and net cage cover split-type, after loading full stone in net cage body, then net cage lid and net welding box body or fix with galvanized wire colligation.The transport of reinforced gabion net cage steel quantity consumption large, empty reinforced gabion net cage takes up room large, and landscape effect is poor.Construction method is complicated without technological standards support, and the corrosion problem of wire basket is not also solved at all, and technology range of application is also limited.
On the other hand, good Ecotypic Stone Mesh-box has to pass through certification and just can use comprehensively and promote, and certification is the important measures guaranteeing product quality.Product certification a kind ofly confirms that product, process or service meet particular requirement and give the program that signs a written pledge by third party, relate to the interests in many ways such as factory, distributors, customer and certification authority, and certification mode is the performance according to product, to issuable extents of injury in aspect such as health, environment and public safeties, the composite factors such as the life cycle characteristic of product, the scheme of the product certification determined according to the principle such as science, facility.The selecting properly of certification mode, directly affects Value Realization and the social effect of certification activity.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of Ecotypic Stone Mesh-box, Ecotypic Stone Mesh-box adopts polymer overmold zinc-aluminium-alloy steel wire to make, the deficiency of traditional gabion baffling in resistance capacity to deformation can not only be overcome, and solve the problem of wire gauze resistant tarnishing difference, form of structure is simple, easy construction.
For achieving the above object, the technical solution used in the present invention is as follows:
Ecotypic Stone Mesh-box, in rectangular structure, comprises case lid and casing hinged with it, and box house fills cobble, fritter erratic boulder, waste concrete block or fragment of brick; Casing by the bottom of case and the sidewall of surrounding form, box house is divided into sandwich construction by horizontally disposed filter, between between adjacent filter, at the bottom of filter and case, between filter and case lid, equal uniform intervals arranges multiple vertical partition, and the vertical partition between adjacent layer staggers mutually;
Further, described case lid, casing, filter and vertical partition are made by the multiple twin shape of braiding, the mesh sheet of hexagon mesh, and the material of this mesh sheet is the zinc-aluminium-alloy steel wire that external surface is coated with polyvinyl chloride; Described filter and being interconnected between casing and vertical partition are equipped with bifilar colligation, the junction in each face of casing arranges connecting rod to connect the mesh sheet in each face, the angle of cut place in each face arranges angle cover, described angle cover is three-dimensional straight dihedral, its three direction of principal axis are provided with cylindrical shell, each cylindrical shell is provided with pin-and-hole, and connecting rod is inserted in described pin-and-hole; It is hinged that case lid and casing pass through wire spring.
Relative to prior art, beneficial effect of the present invention is as follows:
1, Ecotypic Stone Mesh-box long service life, intensity is high, and by force, maintenance workload is little for weather resistance, corrosion resistance; Globality is strong, good stability, pliability are good, and water permeability is good, stress performance good; Resistance is strong, resistance to wear, and environmental protection, has visual appearance effect.
2, steel wire has higher intensity, toughness, anti-fatigue performance than the steel wire of prior art, and has excellent antiseptic property, significantly extends application life.
3, Ecotypic Stone Mesh-box easy construction, only need load cage by stone and seal, not need special technique.Climate interference is little, and is suitable for mechanized operation, not only can ensure construction quality but also can speed up the work, have good project benefit, economic benefit and environmental benefit.
Accompanying drawing explanation
Fig. 1 is the structural representation of Ecotypic Stone Mesh-box;
In figure, 1, case lid, 2, filter, 3, vertical partition, 4, angle cover.
Detailed description of the invention
As shown in Figure 1, Ecotypic Stone Mesh-box, in rectangular structure, comprises case lid 1 and casing hinged with it, and box house fills cobble, fritter erratic boulder, waste concrete block or fragment of brick; Casing by the bottom of case and the sidewall of surrounding form that (Fig. 1 only illustrates a sidewall, do not illustrate at the bottom of all the other sidewalls and case), box house is divided into sandwich construction by horizontally disposed filter 2, between between adjacent filter 2, at the bottom of filter and case, between filter and case lid, equal uniform intervals arranges multiple vertical partition 3, and the vertical partition 3 between adjacent layer staggers mutually; Described case lid 1, casing, filter 2 and vertical partition 3 are made by the multiple twin shape of braiding, the mesh sheet of hexagon mesh, and the material of this mesh sheet is the zinc-aluminium-alloy steel wire that external surface is coated with polyvinyl chloride; Described filter 2 and being interconnected between casing and vertical partition 3 are equipped with bifilar colligation, the junction in each face of casing arranges connecting rod to connect the mesh sheet in each face, the angle of cut place in each face arranges angle cover 4, described angle cover 4 is three-dimensional straight dihedral, its three direction of principal axis are provided with cylindrical shell, each cylindrical shell is provided with pin-and-hole, and connecting rod is inserted in described pin-and-hole; It is hinged that case lid and casing pass through wire spring.
The described zinc-aluminium-alloy steel wire being coated with polyvinyl chloride, described polyvinyl chloride is present on the periphery of described zinc-aluminium-alloy steel wire with the form of resin film, the thickness of described film is 100 μm ~ 500 μm, this zinc-aluminium-alloy steel wire being coated with polyvinyl chloride carries out phosphorating treatment to zinc-aluminium-alloy steel wire, form phosphating coat in Steel Wire Surface, and the film of alramenting film is heavily controlled at 15 ~ 25g/m
2between, then on steel wire, apply polyvinyl chloride synthetic resin again, continuous drying forms resin film and obtains afterwards;
High-carbon steel wire rod selected by this aluminium alloys steel wire, and pickling, phosphorating treatment are carried out to wire rod, wire drawing machine is adopted to carry out a point passes of drawing to wire rod, obtain process wire, carry out zinc coating operations to the process wire of gained, Trace speed is 22 ~ 25m/min, be specially: make steel wire be introduced in direct-fired heater, be the plumbous liquid of temperature 470 ~ 480 DEG C in direct-fired heater, remove the lubricating grease that Steel Wire Surface remains, improve the tissue of steel wire after drawing simultaneously; Steel wire is carried out alkali cleaning, washing, pickling, washing successively; Steel wire enters first and helps in coating bath and carry out helping plating, then carries out drying operation to steel wire; Steel wire enters in pure zinc pot zinc-plated, zinc liquid temperature 448 ~ 450 DEG C; Carry out the operation of galvanizing aluminium alloy layer to the steel wire of gained, Trace speed is 22 ~ 25m/min, is specially: steel wire is introduced into second and helps in coating bath and carry out helping plating, then carries out drying operation to steel wire; Enter under making steel wire earthquake state in allumen pot, be the liquation after ZnAl alloy ingot fusing in allumen pot, temperature is 448 ~ 450 DEG C; Adopt wire drawing machine to carry out fine drawing to steel wire, then carry out spooling, and pre-add some tension, tension force is 40% of steel wire maximum, force, simultaneously by steel wire heating to 365 DEG C ~ 375 DEG C;
Containing allumen in the zinc coat of this aluminium alloys steel wire, its component and content are: aluminium 5.5 ~ 6%, magnesium 0.05 ~ 0.06%, strontium 0.001 ~ 0.002%, indium 0.003 ~ 0.005%, and surplus is zinc; This allumen is obtained by following steps: add in melting furnace by zinc, aluminium, magnesium, strontium, indium by proportional quantity, and at temperature is 510 ~ 530 DEG C, fusing evenly, then moulding by casting;
Described polyvinyl chloride synthetic resin comprises the raw material of following weight parts: Corvic 38 ~ 40, ASA resin 38 ~ 42, antioxidant 3 ~ 4, corrosion-resistant agent 1.5 ~ 2.5, anti-impact modifier 2.5 ~ 3.5, monoethanolamine 1.0 ~ 1.2, dimethylbenzene 18 ~ 20, silica ashes 30 ~ 33, alcohol ester 12 ~ 5, MTES 4 ~ 5, diamino diphenyl sulfone 20 ~ 22, dimethyl silicone polymer 1.5 ~ 2.5, Catechol 2 .8 ~ 3.2, n-hexane 50 ~ 55; When preparing polyvinyl chloride synthetic resin, first modification is carried out to ASA resin, take ASA resin by the weight portion of constitutive material, then ASA resin, methylimidazole, nanometer deposed brick slag powder are mixed 75: 14 ~ 16: 1.3 ~ 1.4:12 ~ 14 by weight ratio with nano titanium oxide; Then the antioxidant of the ASA resin of modification and the n-hexane of weight portion described in half and above-mentioned weight portion, corrosion-resistant agent and catechol are mixed, stir, then add Corvic, anti-impact modifier, monoethanolamine, dimethylbenzene, silica ashes, alcohol ester 12, MTES, dimethyl silicone polymer by the weight portion of constitutive material, be uniformly mixed and obtain the first compound; Next by the weight portion of constitutive material, diamino diphenyl sulfone and remaining n-hexane are mixed, fully dissolve and obtain the second compound; Finally by the first compound and the second compound 1:1.5 mix and blend 2h by weight.
Described aluminium alloys steel wire carries out the cold drawn of total draft 25 ~ 35% again after phosphorating treatment, to the aluminium alloys steel wire sampling and measuring phosphating coat film weight after cold drawn.
Described steel wire concussion is realized by eccentric wheel, and by taking turns at steel wire side setting-up eccentricity, eccentric wheel rotates and steel wire is shaken.
Claims (8)
1. an Ecotypic Stone Mesh-box, in rectangular structure, comprises case lid and casing hinged with it, and box house fills cobble, fritter erratic boulder, waste concrete block or fragment of brick; Casing by the bottom of case and the sidewall of surrounding form, box house is divided into sandwich construction by horizontally disposed filter, between between adjacent filter, at the bottom of filter and case, between filter and case lid, equal uniform intervals arranges multiple vertical partition, and the vertical partition between adjacent layer staggers mutually.
2. Ecotypic Stone Mesh-box according to claim 1, it is characterized in that, described case lid, casing, filter and vertical partition are made by the multiple twin shape of braiding, the mesh sheet of hexagon mesh, and the material of this mesh sheet is the zinc-aluminium-alloy steel wire that external surface is coated with polyvinyl chloride; Described filter and being interconnected between casing and vertical partition are equipped with bifilar colligation, the junction in each face of casing arranges connecting rod to connect the mesh sheet in each face, the angle of cut place in each face arranges angle cover, described angle cover is three-dimensional straight dihedral, its three direction of principal axis are provided with cylindrical shell, each cylindrical shell is provided with pin-and-hole, and connecting rod is inserted in described pin-and-hole; It is hinged that case lid and casing pass through wire spring.
3. Ecotypic Stone Mesh-box according to claim 1, it is characterized in that, the described zinc-aluminium-alloy steel wire being coated with polyvinyl chloride, described polyvinyl chloride is present on the periphery of described zinc-aluminium-alloy steel wire with the form of resin film, the thickness of described film is 100 μm ~ 500 μm, this zinc-aluminium-alloy steel wire being coated with polyvinyl chloride carries out phosphorating treatment to zinc-aluminium-alloy steel wire, forms phosphating coat, and heavily control the film of alramenting film at 15 ~ 25g/m in Steel Wire Surface
2between, then on steel wire, apply polyvinyl chloride synthetic resin again, continuous drying forms resin film and obtains afterwards.
4. the Ecotypic Stone Mesh-box according to claim 1-3, it is characterized in that, high-carbon steel wire rod selected by this aluminium alloys steel wire, and pickling, phosphorating treatment are carried out to wire rod, wire drawing machine is adopted to carry out a point passes of drawing to wire rod, obtain process wire, zinc coating operations is carried out to the process wire of gained, Trace speed is 22 ~ 25m/min, be specially: make steel wire be introduced in direct-fired heater, be the plumbous liquid of temperature 470 ~ 480 DEG C in direct-fired heater, remove the lubricating grease that Steel Wire Surface remains, improve the tissue of steel wire after drawing simultaneously; Steel wire is carried out alkali cleaning, washing, pickling, washing successively; Steel wire enters first and helps in coating bath and carry out helping plating, then carries out drying operation to steel wire; Steel wire enters in pure zinc pot zinc-plated, zinc liquid temperature 448 ~ 450 DEG C; Carry out the operation of galvanizing aluminium alloy layer to the steel wire of gained, Trace speed is 22 ~ 25m/min, is specially: steel wire is introduced into second and helps in coating bath and carry out helping plating, then carries out drying operation to steel wire; Enter under making steel wire earthquake state in allumen pot, be the liquation after ZnAl alloy ingot fusing in allumen pot, temperature is 448 ~ 450 DEG C; Adopt wire drawing machine to carry out fine drawing to steel wire, then carry out spooling, and pre-add some tension, tension force is 40% of steel wire maximum, force, simultaneously by steel wire heating to 365 DEG C ~ 375 DEG C.
5. the Ecotypic Stone Mesh-box according to claim 1-4, is characterized in that, containing allumen in the zinc coat of this aluminium alloys steel wire, its component and content are: aluminium 5.5 ~ 6%, magnesium 0.05 ~ 0.06%, strontium 0.001 ~ 0.002%, indium 0.003 ~ 0.005%, surplus is zinc; This allumen is obtained by following steps: add in melting furnace by zinc, aluminium, magnesium, strontium, indium by proportional quantity, and at temperature is 510 ~ 530 DEG C, fusing evenly, then moulding by casting.
6. the Ecotypic Stone Mesh-box according to claim 1-5, it is characterized in that, described polyvinyl chloride synthetic resin comprises the raw material of following weight parts: Corvic 38 ~ 40, ASA resin 38 ~ 42, antioxidant 3 ~ 4, corrosion-resistant agent 1.5 ~ 2.5, anti-impact modifier 2.5 ~ 3.5, monoethanolamine 1.0 ~ 1.2, dimethylbenzene 18 ~ 20, silica ashes 30 ~ 33, alcohol ester 12 ~ 5, MTES 4 ~ 5, diamino diphenyl sulfone 20 ~ 22, dimethyl silicone polymer 1.5 ~ 2.5, Catechol 2 .8 ~ 3.2, n-hexane 50 ~ 55; When preparing polyvinyl chloride synthetic resin, first modification is carried out to ASA resin, take ASA resin by the weight portion of constitutive material, then ASA resin, methylimidazole, nanometer deposed brick slag powder are mixed 75: 14 ~ 16: 1.3 ~ 1.4:12 ~ 14 by weight ratio with nano titanium oxide; Then the antioxidant of the ASA resin of modification and the n-hexane of weight portion described in half and above-mentioned weight portion, corrosion-resistant agent and catechol are mixed, stir, then add Corvic, anti-impact modifier, monoethanolamine, dimethylbenzene, silica ashes, alcohol ester 12, MTES, dimethyl silicone polymer by the weight portion of constitutive material, be uniformly mixed and obtain the first compound; Next by the weight portion of constitutive material, diamino diphenyl sulfone and remaining n-hexane are mixed, fully dissolve and obtain the second compound; Finally by the first compound and the second compound 1:1.5 mix and blend 2h by weight.
7. the Ecotypic Stone Mesh-box according to claim 1-6, is characterized in that, described aluminium alloys steel wire carries out the cold drawn of total draft 25 ~ 35% again after phosphorating treatment, to the aluminium alloys steel wire sampling and measuring phosphating coat film weight after cold drawn.
8. the Ecotypic Stone Mesh-box according to claim 1-7, is characterized in that, described steel wire concussion is realized by eccentric wheel, and by taking turns at steel wire side setting-up eccentricity, eccentric wheel rotates and steel wire is shaken.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510830887.1A CN105275003A (en) | 2015-11-25 | 2015-11-25 | Ecological gabion |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510830887.1A CN105275003A (en) | 2015-11-25 | 2015-11-25 | Ecological gabion |
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| Publication Number | Publication Date |
|---|---|
| CN105275003A true CN105275003A (en) | 2016-01-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510830887.1A Pending CN105275003A (en) | 2015-11-25 | 2015-11-25 | Ecological gabion |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111348867A (en) * | 2020-03-16 | 2020-06-30 | 中国核工业中原建设有限公司 | Preparation method of modified ASA resin concrete |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002302955A (en) * | 2001-04-09 | 2002-10-18 | Kyowa Harmotech Kk | Stone-filled gabion |
| CN101979762B (en) * | 2010-11-25 | 2012-12-26 | 崔娟 | Phosphorized coating steel wire rope |
| CN102965544A (en) * | 2012-11-20 | 2013-03-13 | 无锡常安通用金属制品有限公司 | Zinc base alloy used for hot galvanizing on steel wire |
| CN103232793A (en) * | 2013-03-29 | 2013-08-07 | 王德全 | Anticorrosive polyvinyl chloride resin coating and preparation method thereof |
| CN203160303U (en) * | 2013-02-26 | 2013-08-28 | 安徽明珠颜料科技有限公司 | Transporting grab bucket for pigment bags |
| CN203160203U (en) * | 2013-03-14 | 2013-08-28 | 中国水利水电第十四工程局有限公司 | Combined stone net cage |
| CN204163049U (en) * | 2014-03-26 | 2015-02-18 | 乌海市公路工程有限公司 | A kind of gabion net for river course slope protection regulation |
| CN104975528A (en) * | 2015-06-16 | 2015-10-14 | 天津冶金钢线钢缆集团有限公司 | Manufacturing method of zinc-aluminum alloy clad layer prestress steel strands |
-
2015
- 2015-11-25 CN CN201510830887.1A patent/CN105275003A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002302955A (en) * | 2001-04-09 | 2002-10-18 | Kyowa Harmotech Kk | Stone-filled gabion |
| CN101979762B (en) * | 2010-11-25 | 2012-12-26 | 崔娟 | Phosphorized coating steel wire rope |
| CN102965544A (en) * | 2012-11-20 | 2013-03-13 | 无锡常安通用金属制品有限公司 | Zinc base alloy used for hot galvanizing on steel wire |
| CN203160303U (en) * | 2013-02-26 | 2013-08-28 | 安徽明珠颜料科技有限公司 | Transporting grab bucket for pigment bags |
| CN203160203U (en) * | 2013-03-14 | 2013-08-28 | 中国水利水电第十四工程局有限公司 | Combined stone net cage |
| CN103232793A (en) * | 2013-03-29 | 2013-08-07 | 王德全 | Anticorrosive polyvinyl chloride resin coating and preparation method thereof |
| CN204163049U (en) * | 2014-03-26 | 2015-02-18 | 乌海市公路工程有限公司 | A kind of gabion net for river course slope protection regulation |
| CN104975528A (en) * | 2015-06-16 | 2015-10-14 | 天津冶金钢线钢缆集团有限公司 | Manufacturing method of zinc-aluminum alloy clad layer prestress steel strands |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111348867A (en) * | 2020-03-16 | 2020-06-30 | 中国核工业中原建设有限公司 | Preparation method of modified ASA resin concrete |
| CN111348867B (en) * | 2020-03-16 | 2021-06-15 | 中国核工业中原建设有限公司 | Preparation method of modified ASA resin concrete |
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