CN105274861A - Production method for polyurethane superfine fiber synthetic leather composite filtering material - Google Patents

Production method for polyurethane superfine fiber synthetic leather composite filtering material Download PDF

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Publication number
CN105274861A
CN105274861A CN201410421019.3A CN201410421019A CN105274861A CN 105274861 A CN105274861 A CN 105274861A CN 201410421019 A CN201410421019 A CN 201410421019A CN 105274861 A CN105274861 A CN 105274861A
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China
Prior art keywords
polyurethane
synthetic leather
fiber synthetic
foamed material
ultrafine fiber
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CN201410421019.3A
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Chinese (zh)
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CN105274861B (en
Inventor
张国洪
赵鸿凯
宋立新
潘利军
蒋巍
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Cixi Jincheng Electronic Co., Ltd.
Original Assignee
SHANGHAI HUAFON MICREOFIBRE TECHNOLOGY Co Ltd
Cixi Changhe Wanxing Rubber & Plastic Factory
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Abstract

The invention discloses a production method for a polyurethane superfine fiber synthetic leather composite filtering material. The production method comprises the following steps: a polyurethane foamed material and polyurethane superfine fiber synthetic leather base cloth are spread out and stacked, or a polyurethane foamed material, polyurethane superfine fiber synthetic leather base cloth and a polyurethane foamed material are spread out and stacked in order, and the above composition is placed in a flat hot press. Hot pressing is carried out for 1-5min at a temperature of 180-250 DEG C and under a pressure of 0.15-0.35MPa, and a polyurethane superfine fiber synthetic leather composite filtering material can be obtained. The composite filtering material can release absorbed gas molecules slowly and stably, and thus flame of a gas ignition tool can burn stably. In addition, the synthetic leather base cloth and the polyurethane foamed material contain polyurethane resin components, in the hot pressing process, part of polyurethane resin is fused and softened at a high temperature, and therefore tight pasting between a layer and a layer is achieved, which can save a lot of adhesives, and is helpful for environment protection.

Description

The production method of polyurethane ultrafine fiber synthetic leather composite filter material
Technical field
The present invention relates to a kind of production method of polyurethane ultrafine fiber synthetic leather composite filter material, particularly the production method of the polyurethane ultrafine fiber synthetic leather composite filter material of fuel in a kind of filtering gas fire-striking tool.
Background technology
Filtration pad in gas lighter, general employing is through heating the multilayer sponge pasted together, but the orifice throat ratio larger amt of sponge is also many, not strong to the adsorption capacity of fuel gas, release unstable gas, cause gas lighter flame easily to extinguish, can not use on long-time continuous stable ground.
Also someone adopts nonwoven fabric foam-rubber cushion, such as, in Chinese utility model patent (ZL201320592156.4) the employing pad of layer to be sponge intermediate layer be nonwoven fabric.But the space of nonwoven fabric is still larger, to the absorption of gas and releasing effect not ideal enough; And between the three-decker of this utility model, need to adopt binder heating to paste, and this patent does not provide concrete production technology.
Summary of the invention
The object of this invention is to provide a kind of production method of polyurethane ultrafine fiber synthetic leather composite filter material, to overcome the defect that prior art exists.
Production method of the present invention, comprises the steps:
(1) the polyurethane ultrafine fiber synthetic leather base cloth of to be the polyurethane foamed material of 10 ~ 20mm and thickness by thickness be 0.6 ~ 1.0mm launches to pave and stacked, or be 10 ~ 20mm polyurethane foamed material by thickness, to be 0.6 ~ 1.0mm polyurethane ultrafine fiber synthetic leather base cloth and a layer thickness be a layer thickness that 10 ~ 20mm polyurethane foamed material launches to pave successively and stacked, is placed in the flat-bed press that all can heat up and down;
The density of described polyurethane foamed material is 18 ~ 25kg/m 3, be preferably 20 ~ 23kg/m 3, be commercially available prod;
Described polyurethane ultrafine fiber synthetic leather base cloth is reticulate the high density non-weaving cloth of structure for skeleton with superfine fibre processing complexing, through impregnation polyurethane resin, solidify washing, again through composite that decrement fibrillation is obtained, for commercially available prod, can bibliography: Qu Jianbo. synthetic leather technology [M]. Chemical Industry Press, method disclosed in 2010. is produced and is obtained;
(2) then under the pressure of 180 ~ 250 DEG C of temperature, 0.15 ~ 0.35MPa, hot pressing 1 ~ 5min, can obtain described polyurethane ultrafine fiber synthetic leather composite filter material.
Compared with prior art, the polyurethane ultrafine fiber synthetic leather base fabric structure that the production method of a kind of polyurethane ultrafine fiber synthetic leather composite filter material of the present invention adopts is fine and close, but the release structure between superfine fibre wherein and polyurethane and polyurethane cell structure further provide enough gas absorption spaces, the gas molecule that stably release is adsorbed can be relaxed, gas fire-striking tool flame stabilization is burnt; And, all containing polyurethane resin composition in synthetic leather base cloth and polyurethane foamed material, in hot pressing; the polyurethane resin at high temperature melting of part is softened; thus reach closely pasting between layers, therefore can save a large amount of binders, also contribute to environmental protection.
Detailed description of the invention
Below in conjunction with specific embodiment, the invention will be further described, will contribute to understanding the present invention, but can not limit content of the present invention by the following example.
Embodiment 1
The polyurethane ultrafine fiber synthetic leather base cloth of to be the polyurethane foamed material of 20mm and a layer thickness by a layer thickness be 1.0mm launches to pave and stacked, is placed in the flat-bed press that all can heat up and down;
The density of described polyurethane foamed material is 23kg/m 3commercially available prod; Described polyurethane ultrafine fiber synthetic leather base cloth is that Shanghai Huafon Micreofibre Technology Co., Ltd. produces, nylon content 52%, polyurethane content 48%;
Flat-bed press being heated to temperature is 220 DEG C, and hot pressing 4min under the pressure of 0.25MPa can obtain described polyurethane ultrafine fiber synthetic leather composite filter material.
Embodiment 2
Be the polyurethane foamed material of 15mm by a layer thickness, the polyurethane foamed material of a layer thickness to be the polyurethane ultrafine fiber synthetic leather base cloth of 0.9mm and a layer thickness be 12mm launches to pave and stacked in order, be placed in the flat-bed press that all can heat up and down;
The density of described polyurethane foamed material is 25kg/m 3commercially available prod; Described polyurethane ultrafine fiber synthetic leather base cloth is that Shanghai Huafon Micreofibre Technology Co., Ltd. produces, nylon content 52%, polyurethane content 48%;
Flat-bed press being heated to temperature is 250 DEG C, and hot pressing 1min under the pressure of 0.35MPa can obtain described polyurethane ultrafine fiber synthetic leather composite filter material.
Embodiment 3
Be the polyurethane foamed material of 14mm by a layer thickness, the polyurethane foamed material of a layer thickness to be the polyurethane ultrafine fiber synthetic leather base cloth of 0.7mm and a layer thickness be 14mm launches to pave and stacked in order, be placed in the flat-bed press that all can heat up and down;
The density of described polyurethane foamed material is 20kg/m 3commercially available prod, described polyurethane ultrafine fiber synthetic leather base cloth be Shanghai Huafon Micreofibre Technology Co., Ltd. produce, nylon content 47%, polyurethane content 53%;
Flat-bed press being heated to temperature is 230 DEG C, and hot pressing 2min under the pressure of 0.20MPa can obtain described polyurethane ultrafine fiber synthetic leather composite filter material.
Embodiment 4
Be the polyurethane foamed material of 18mm by a layer thickness, the polyurethane foamed material of a layer thickness to be the polyurethane ultrafine fiber synthetic leather base cloth of 0.6mm and a layer thickness be 10mm launches to pave and stacked in order, be placed in the flat-bed press that all can heat up and down;
The density of described polyurethane foamed material is 18kg/m 3commercially available prod, described polyurethane ultrafine fiber synthetic leather base cloth be Shanghai Huafon Micreofibre Technology Co., Ltd. produce, nylon content 47%, polyurethane content 53%;
Flat-bed press being heated to temperature is 180 DEG C, and hot pressing 5min under the pressure of 0.18MPa can obtain described polyurethane ultrafine fiber synthetic leather composite filter material.
Embodiment 5
Be the polyurethane foamed material of 13mm by a layer thickness, the polyurethane foamed material of a layer thickness to be the polyurethane ultrafine fiber synthetic leather base cloth of 0.8mm and a layer thickness be 13mm launches to pave and stacked in order, be placed in the flat-bed press that all can heat up and down;
The density of described polyurethane foamed material is 22kg/m 3commercially available prod, described polyurethane ultrafine fiber synthetic leather base cloth be Shanghai Huafon Micreofibre Technology Co., Ltd. produce, nylon content 49%, polyurethane content 51%;
Flat-bed press being heated to temperature is 210 DEG C, and hot pressing 3min under the pressure of 0.20MPa can obtain described polyurethane ultrafine fiber synthetic leather composite filter material.
Embodiment 6
Be the polyurethane foamed material of 15mm by a layer thickness, the polyurethane foamed material of a layer thickness to be the polyurethane ultrafine fiber synthetic leather base cloth of 0.7mm and a layer thickness be 15mm launches to pave and stacked in order, be placed in the flat-bed press that all can heat up and down;
The density of described polyurethane foamed material is 20kg/m 3commercially available prod, described polyurethane ultrafine fiber synthetic leather base cloth be Shanghai Huafon Micreofibre Technology Co., Ltd. produce, nylon content 49%, polyurethane content 51%;
Flat-bed press being heated to temperature is 230 DEG C, and hot pressing 4min under the pressure of 0.15MPa can obtain described polyurethane ultrafine fiber synthetic leather composite filter material.

Claims (4)

1. the production method of polyurethane ultrafine fiber synthetic leather composite filter material, is characterized in that, comprises the steps:
(1) polyurethane foamed material and polyurethane ultrafine fiber synthetic leather base cloth are launched to pave and stacked, or polyurethane foamed material, polyurethane ultrafine fiber synthetic leather base cloth and polyurethane foamed material are launched to pave successively and stacked, be placed in the flat-bed press that all can heat up and down;
(2) then under the pressure of 180 ~ 250 DEG C of temperature, 0.15 ~ 0.35MPa, hot pressing 1 ~ 5min, can obtain described polyurethane ultrafine fiber synthetic leather composite filter material.
2. method according to claim 1, it is characterized in that, the polyurethane ultrafine fiber synthetic leather base cloth of to be the polyurethane foamed material of 10 ~ 20mm and thickness by thickness be 0.6 ~ 1.0mm launches to pave and stacked, or be 10 ~ 20mm polyurethane foamed material by thickness, to be 0.6 ~ 1.0mm polyurethane ultrafine fiber synthetic leather base cloth and thickness be thickness that 10 ~ 20mm polyurethane foamed material launches to pave successively and stacked, is placed in the flat-bed press that all can heat up and down.
3. method according to claim 1 and 2, is characterized in that, the density of described polyurethane foamed material is 18 ~ 25kg/m 3.
4. method according to claim 1 and 2, it is characterized in that, described polyurethane ultrafine fiber synthetic leather base cloth is reticulate the high density non-weaving cloth of structure for skeleton, through impregnation polyurethane resin with superfine fibre processing complexing, solidify washing, then through the obtained composite of decrement fibrillation.
CN201410421019.3A 2014-08-25 2014-08-25 The production method of polyurethane ultrafine fiber synthetic leather composite filter material Active CN105274861B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109023986A (en) * 2018-08-17 2018-12-18 广州市申派箱包制造有限公司 A kind of synthetic leather and preparation method thereof
CN115040934A (en) * 2022-07-18 2022-09-13 安徽昌达织物有限公司 High-strength industrial filter cloth

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1057713A (en) * 1990-06-20 1992-01-08 株式会社东海 The flow rate guiding mechanism and the manufacture method that is used for the microcellular polymer material filter in it that are used for gas lighter and similar device
CN101074781A (en) * 2006-05-19 2007-11-21 黄逢竞 Non-adjusting current limiter for ignitor air valve and its special processing mould
JP2010121806A (en) * 2008-11-18 2010-06-03 Tokyo Pipe Kk Fuel discharge flow rate adjustment device for gas lighter
CN101939072A (en) * 2007-11-09 2011-01-05 霍林斯沃思和沃斯有限公司 Meltblown filter medium
CN203580246U (en) * 2013-09-25 2014-05-07 杨焕其 Non-woven cloth sponge pad

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1057713A (en) * 1990-06-20 1992-01-08 株式会社东海 The flow rate guiding mechanism and the manufacture method that is used for the microcellular polymer material filter in it that are used for gas lighter and similar device
CN101074781A (en) * 2006-05-19 2007-11-21 黄逢竞 Non-adjusting current limiter for ignitor air valve and its special processing mould
CN101939072A (en) * 2007-11-09 2011-01-05 霍林斯沃思和沃斯有限公司 Meltblown filter medium
JP2010121806A (en) * 2008-11-18 2010-06-03 Tokyo Pipe Kk Fuel discharge flow rate adjustment device for gas lighter
CN203580246U (en) * 2013-09-25 2014-05-07 杨焕其 Non-woven cloth sponge pad

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109023986A (en) * 2018-08-17 2018-12-18 广州市申派箱包制造有限公司 A kind of synthetic leather and preparation method thereof
CN115040934A (en) * 2022-07-18 2022-09-13 安徽昌达织物有限公司 High-strength industrial filter cloth
CN115040934B (en) * 2022-07-18 2023-03-10 安徽昌达织物有限公司 High-strength industrial filter cloth

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Effective date of registration: 20171129

Address after: 315326 Zhejiang city of Ningbo province Cixi Changfeng River town village land Road No. 62

Patentee after: Cixi Jincheng Electronic Co., Ltd.

Address before: Changfeng Village, Changhe Town, Cixi City, Ningbo, Zhejiang Province

Co-patentee before: Shanghai Huafon Micreofibre Technology Co., Ltd.

Patentee before: CIXI CHANGHE WANXING RUBBER & PLASTIC FACTORY