CN105273382A - Integrated lamp holder and production technology thereof - Google Patents
Integrated lamp holder and production technology thereof Download PDFInfo
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- CN105273382A CN105273382A CN201510696972.3A CN201510696972A CN105273382A CN 105273382 A CN105273382 A CN 105273382A CN 201510696972 A CN201510696972 A CN 201510696972A CN 105273382 A CN105273382 A CN 105273382A
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- lamp bracket
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Abstract
The invention discloses an integrated lamp holder and a production technology thereof. The production technology comprises the following steps: a PC (polycarbonate) material and diffusion powder are added to a 45-50 PC screw extruder, stirred, mixed and then extruded at a high temperature, and a material A is obtained; a PVC (polyvinyl chloride) material and an additive are added to a 50-65 PVC screw extruder, stirred, mixed and then extruded at a high temperature, and a material B is obtained; the extruded material A and the extruded material B are fed into an integrated lamp holder mold and then fed to a stock mold, and the finished integrated lamp holder is produced. The integrated lamp holder produced with the production technology has the advantages that a PC tube and a PVC base of the lamp holder are integrated, so that the problems that assembled products have high probability of falling and poor sealing performance and the usability and service life of each tube are affected due to the facts that PC tubes and PVC bases are produced separately and assembled through slots reserved in the products are solved, and the problems of higher product cost and low probability of acceptance by the market due to the fact that all tubes and bases are made of the PVC material are solved.
Description
Technical field
The present invention relates to lamp bracket and production technique thereof, refer in particular to a kind of one lamp bracket and production technique thereof.
Background technology
Along with the development of society, the use of people to lamp is ubiquitous; In industrial production, in order to improve plant produced efficiency, in factory, using means of illumination, ensureing the light in factory at night; When using means of illumination fluorescent lamp, because factory's environment is complicated, easily smash fluorescent tube, people, in order to protect fluorescent tube, invent a kind of lamp bracket.
Lamp bracket has two kinds: one to be PC material fluorescent tube and PVC material base are produced respectively in the market, and then the wiping groove utilizing product to leave is assembled, its shortcoming is that the product of assembling easily comes off, and sealing property is good not, affects use properties and the life-span thereof of fluorescent tube; Two is that fluorescent tube and base all use PC material produce, and this addresses the problem PC material fluorescent tube and the production and assembly respectively of PVC material base, easily come off after assembling, the imperfect problem of sealing property, but product cost is higher, market not easily accepts.
Summary of the invention
The object of the invention is to for above-mentioned problem, a kind of one lamp bracket and production technique thereof are provided, overcome the above problems; Use this one lamp bracket, this lamp bracket PC fluorescent tube and PVC base are integrated, and have both solved PC fluorescent tube and PVC base is produced respectively, the wiping groove that recycling product leaves is assembled, the product of assembling easily comes off, and sealing property is good not, affects the use properties of fluorescent tube and the problem in life-span thereof; Solve again fluorescent tube and base all uses PC material produce, product cost is higher, the not acceptant problem in market.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of one lamp bracket, described one lamp bracket comprises following batching: PC material, spread powder, PVC material and additive, the consumption (parts by weight) of above-mentioned batching: PC material 100-120 part, spread powder 5-15 part, PVC material 100-120 part, additive 10-20 part.
The consumption (parts by weight) of described batching is: PC material 110 parts, spread powder 10 parts, PVC material 110 parts, additive 15 parts.
Described additive comprises calcium carbonate, stearic acid, stablizer, CPE, ACR, and the consumption (parts by weight) of above-mentioned batching is: calcium carbonate 80-82 part, stearic acid 3-5 part, stablizer 2-5 part, CPE6-10 part, ACR7-12 part.
The consumption of described calcium carbonate, stearic acid, stablizer, CPE, ACR is 81 parts, calcium carbonate, stearic acid 4 parts, stablizer 3 parts, CPE8 part, ACR8 part.
Described stablizer is calcium-zinc composite stabilizing agent.
Described production technique comprises the following steps:
Step one: PC material and spread powder are joined screw extrusion press successively according to above-mentioned parts by weight, and be uniformly mixed, high temperature is extruded, obtains materials A;
Step 2: calcium carbonate, stearic acid, stablizer, CPE, ACR are mixed successively according to above-mentioned mass fraction, is configured to additive;
Step 3: PVC material and the additive prepared are added screw extrusion press, and be uniformly mixed, high temperature is extruded, obtains material B;
Step 4: the material B that the materials A extruded by screw extrusion press and screw extrusion press are extruded together enters integrated lamp frame mould, obtains lamp bracket die body;
Step 5: lamp bracket die body enters stock mould and produces one lamp bracket;
Step 6: one lamp bracket cools through water cooling tank;
Step 7: cooled one lamp bracket enters transfer roller through bracing frame;
Step 8: after transfer roller, one lamp bracket enters cutting machine cutting, makes finished product.
Described step one screw extrusion press used is 45-50PC, and step 3 screw extrusion press used is 50-65PVC.
High temperature described in described step one is between 222 DEG C ~ 232 DEG C, and the high temperature described in step 3 is between 160 DEG C ~ 220 DEG C, and churning time is 10 minutes, and stir speed (S.S.) is 60 revs/min.
Beneficial effect of the present invention is:
1, the materials A that obtains by reasonably to prepare burden of the present invention and material B, the lamp bracket that materials A and material B obtain has stronger rigidity, tensile strength and sealing property, the shrinkage of lamp bracket can be reduced by additive, and improve mechanics and the physicals of lamp bracket.
2, the stablizer that the present invention adopts is calcium-zinc composite stabilizing agent, other batchings can be made fully to be mixed, improve the homogeneity of the blending dispersion of batching by calcium-zinc composite stabilizing agent.
3, the production technique of a kind of one lamp bracket of the present invention, this one lamp bracket production technique is used to produce one lamp bracket, this lamp bracket PC material fluorescent tube and PVC material base are integrated, both PC material fluorescent tube had been solved and PVC material base is produced respectively, the wiping groove that recycling product leaves is assembled, the product of assembling easily comes off, and sealing property is good not, affects the use properties of fluorescent tube and the problem in life-span thereof; Solve again fluorescent tube and base all uses PC material produce, product cost is higher, the not acceptant problem in market.
Accompanying drawing explanation
Fig. 1 is present invention process schema.
Wherein: 1 be 45-50PC screw extrusion press, 2 be stock mould for 50-65PVC screw extrusion press, 3 is integrated lamp bracket mould, 4,5 be water cooling tank, 6 be bracing frame, 7 be transfer roller, 8 for cutting machine.
Embodiment
Below in conjunction with drawings and the specific embodiments, describe content of the present invention in detail.
As shown in Figure 1, the technical solution adopted for the present invention to solve the technical problems is:
Specific embodiment 1:
A kind of production technique of one lamp bracket comprises the following steps:
Step one: PC material and spread powder are respectively 100 parts, 5 parts according to parts by weight and join 45PC screw extrusion press 1 successively, be uniformly mixed, extrude when high temperature reaches 228 DEG C, obtains materials A;
Step 2: calcium carbonate, stearic acid, calcium-zinc composite stabilizing agent, CPE, ACR are 80 parts, 3 parts, 2 parts, 6 parts, 7 parts according to mass fraction and mix successively, is configured to additive;
Step 3: PVC material parts by weight 100 parts and the weight of additive number prepared 10 parts are added 50PC screw extrusion press 2, is uniformly mixed, churning time is 10 minutes, and stir speed (S.S.) is 60 revs/min; Extrude when high temperature reaches 200 DEG C, obtain material B;
Step 4: the material B that the materials A extrude screw extrusion press 1 and screw extrusion press 2 are extruded together enters integrated lamp frame mould 3, obtains lamp bracket die body;
Step 5: lamp bracket die body enters stock mould 4 and produces one lamp bracket;
Step 6: one lamp bracket cools through water cooling tank 5;
Step 7: cooled one lamp bracket enters transfer roller 7 through bracing frame 6;
Step 8: after transfer roller 7, one lamp bracket enters cutting machine 8 and cuts, and makes finished product.
Specific embodiment 2:
A kind of production technique of one lamp bracket comprises the following steps:
Step one: PC material and spread powder are respectively 110 parts, 10 parts according to parts by weight and join 45PC screw extrusion press 1 successively, be uniformly mixed, extrude when high temperature reaches 222 DEG C, obtains materials A;
Step 2: calcium carbonate, stearic acid, calcium-zinc composite stabilizing agent, CPE, ACR are 81 parts, 4 parts, 3 parts, 8 parts, 10 parts according to mass fraction and mix successively, is configured to additive;
Step 3: PVC material parts by weight 110 parts and the weight of additive number prepared 15 parts are added 50PVC screw extrusion press 2, is uniformly mixed, churning time is 10 minutes, and stir speed (S.S.) is 60 revs/min; Extrude when high temperature reaches 160 DEG C, obtain material B;
Step 4: the material B that the materials A extrude screw extrusion press 1 and screw extrusion press 2 are extruded together enters integrated lamp frame mould 3, obtains lamp bracket die body;
Step 5: lamp bracket die body enters stock mould 4 and produces one lamp bracket;
Step 6: one lamp bracket cools through water cooling tank 5;
Step 7: cooled one lamp bracket enters transfer roller 7 through bracing frame 6;
Step 8: after transfer roller 7, one lamp bracket enters cutting machine 8 and cuts, and makes finished product.
Specific embodiment 3
A kind of production technique of one lamp bracket comprises the following steps:
Step one: PC material and spread powder are respectively 120 parts, 15 parts according to parts by weight and join 45PC screw extrusion press 1 successively, be uniformly mixed, extrude when high temperature reaches 232 DEG C, obtains materials A;
Step 2: calcium carbonate, stearic acid, calcium-zinc composite stabilizing agent, CPE, ACR are 82 parts, 5 parts, 5 parts, 10 parts, 12 parts according to mass fraction and mix successively, is configured to additive;
Step 3: PVC material parts by weight 120 parts and the weight of additive number prepared 20 parts are added 50-65PVC screw extrusion press 2, is uniformly mixed, churning time is 10 minutes, and stir speed (S.S.) is 60 revs/min; Extrude when high temperature reaches 220 DEG C, obtain material B;
Step 4: the material B that the materials A extrude screw extrusion press 1 and screw extrusion press 2 are extruded together enters integrated lamp frame mould 3, obtains lamp bracket die body;
Step 5: lamp bracket die body enters stock mould 4 and produces one lamp bracket;
Step 6: one lamp bracket cools through water cooling tank 5;
Step 7: cooled one lamp bracket enters transfer roller 7 through bracing frame 6;
Step 8: after transfer roller 7, one lamp bracket enters cutting machine 8 and cuts, and makes finished product.
This technique obtains the advantage of lamp bracket relative to other lamp bracket:
| Work-ing life | Production cost | Security | Production technique | |
| This one lamp bracket | 15 years | 5 yuan | High | Succinctly |
| Other lamp brackets | 8 years | 10 yuan | Low | Loaded down with trivial details |
The invention provides a kind of one lamp bracket and production technique thereof, this one lamp bracket production technique is used to produce one lamp bracket, this lamp bracket PC material fluorescent tube and PVC material base are integrated, both PC material fluorescent tube had been solved and PVC material base is produced respectively, the wiping groove that recycling product leaves is assembled, the product of assembling easily comes off, and sealing property is good not, affects the use properties of fluorescent tube and the problem in life-span thereof; Solve again fluorescent tube and base all uses PC material produce, product cost is higher, the not acceptant problem in market.
Embodiments of the invention just introduce its embodiment, do not lie in and limit its protection domain.The technician of the industry can make some amendment under the inspiration of the present embodiment, therefore all equivalences done according to the scope of the claims of the present invention change or modify, and all belong within the scope of Patent right requirement of the present invention.
Claims (8)
1. an one lamp bracket, it is characterized in that, described one lamp bracket comprises following batching: PC material, spread powder, PVC material and additive, the consumption (parts by weight) of above-mentioned batching: PC material 100-120 part, spread powder 5-15 part, PVC material 100-120 part, additive 10-20 part.
2. a kind of one lamp bracket according to claim 1, it is characterized in that, the consumption (parts by weight) of above-mentioned batching is: PC material 110 parts, spread powder 10 parts, PVC material 110 parts, additive 15 parts.
3. a kind of one lamp bracket according to claim 1, it is characterized in that, described additive comprises calcium carbonate, stearic acid, stablizer, CPE, ACR, the consumption (parts by weight) of above-mentioned batching is: calcium carbonate 80-82 part, stearic acid 3-5 part, stablizer 2-5 part, CPE6-10 part, ACR7-12 part.
4. a kind of one lamp bracket according to claim 3, it is characterized in that, the consumption (parts by weight) of described calcium carbonate, stearic acid, stablizer, CPE, ACR is 81 parts, calcium carbonate, stearic acid 4 parts, stablizer 3 parts, CPE8 part, ACR8 part.
5. a kind of one lamp bracket according to claim 3 or 4, it is characterized in that, stablizer is calcium-zinc composite stabilizing agent.
6. by the lamp bracket production technique described in claim 1-5, it is characterized in that, described production technique comprises the following steps:
Step one: PC material and spread powder are joined screw extrusion press (1) successively according to above-mentioned parts by weight, and be uniformly mixed, high temperature is extruded, obtains materials A;
Step 2: calcium carbonate, stearic acid, stablizer, CPE, ACR are mixed successively according to above-mentioned mass fraction, is configured to additive;
Step 3: PVC material and the additive prepared are added screw extrusion press (2), and be uniformly mixed, high temperature is extruded, obtains material B;
Step 4: the material B that the materials A extrude screw extrusion press (1) and screw extrusion press (2) are extruded together enters integrated lamp frame mould (3), obtains lamp bracket die body;
Step 5: lamp bracket die body enters stock mould (4) and produces one lamp bracket;
Step 6: one lamp bracket cools through water cooling tank (5);
Step 7: cooled one lamp bracket enters transfer roller (7) through bracing frame (6);
Step 8: after transfer roller (7), one lamp bracket enters cutting machine (8) and cuts, and makes finished product.
7. the screw extrusion press that step one is used is according to claim 6 45-50PC, and step 3 screw extrusion press used is 50-65PVC.
8. the high temperature according to claim 6 described in step one is between 222 DEG C ~ 232 DEG C, and the high temperature described in step 3 is between 160 DEG C ~ 220 DEG C, and churning time is 10 minutes, and stir speed (S.S.) is 60 revs/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510696972.3A CN105273382B (en) | 2015-10-23 | 2015-10-23 | Integrated lamp bracket and production process thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510696972.3A CN105273382B (en) | 2015-10-23 | 2015-10-23 | Integrated lamp bracket and production process thereof |
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| CN105273382A true CN105273382A (en) | 2016-01-27 |
| CN105273382B CN105273382B (en) | 2021-03-30 |
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| CN201510696972.3A Active CN105273382B (en) | 2015-10-23 | 2015-10-23 | Integrated lamp bracket and production process thereof |
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Citations (6)
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| CN101597948A (en) * | 2009-07-13 | 2009-12-09 | 华浚塑料建材有限公司 | Environmental-friendly lead-free PVC ceiling sheet and manufacture method thereof and application |
| CN102766307A (en) * | 2012-08-08 | 2012-11-07 | 贵州铭腾塑胶有限责任公司 | Formula for producing polyvinyl chloride (PVC) rigid plastic profiled bars |
| CN102964722A (en) * | 2012-11-28 | 2013-03-13 | 遵义市佳鑫塑胶制品有限公司 | Modification formula of PVC (polyvinyl chloride) plastic |
| CN101968175B (en) * | 2010-10-22 | 2013-09-11 | 中山伟强科技有限公司 | LED lamp tube |
| CN203686718U (en) * | 2014-02-25 | 2014-07-02 | 苏州东亚欣业节能照明有限公司 | Novel LED energy-saving lamp |
| CN104893143A (en) * | 2015-05-23 | 2015-09-09 | 东莞市百妥木新材料科技有限公司 | Ultrahigh-weather-resistance PVC (polyvinyl chloride) coextruded surface material and manufacturing method thereof |
-
2015
- 2015-10-23 CN CN201510696972.3A patent/CN105273382B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101597948A (en) * | 2009-07-13 | 2009-12-09 | 华浚塑料建材有限公司 | Environmental-friendly lead-free PVC ceiling sheet and manufacture method thereof and application |
| CN101968175B (en) * | 2010-10-22 | 2013-09-11 | 中山伟强科技有限公司 | LED lamp tube |
| CN102766307A (en) * | 2012-08-08 | 2012-11-07 | 贵州铭腾塑胶有限责任公司 | Formula for producing polyvinyl chloride (PVC) rigid plastic profiled bars |
| CN102964722A (en) * | 2012-11-28 | 2013-03-13 | 遵义市佳鑫塑胶制品有限公司 | Modification formula of PVC (polyvinyl chloride) plastic |
| CN203686718U (en) * | 2014-02-25 | 2014-07-02 | 苏州东亚欣业节能照明有限公司 | Novel LED energy-saving lamp |
| CN104893143A (en) * | 2015-05-23 | 2015-09-09 | 东莞市百妥木新材料科技有限公司 | Ultrahigh-weather-resistance PVC (polyvinyl chloride) coextruded surface material and manufacturing method thereof |
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| CN105273382B (en) | 2021-03-30 |
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Address after: 225111 No. 138 Shuguang Road, Hangji Industrial Park, Yangzhou City, Jiangsu Province Applicant after: Yangzhou Tianxi high tech materials Co.,Ltd. Address before: No.138, Shuguang Road, Hangji, Yangzhou, Jiangsu, 225111 Applicant before: YANGZHOU TIANXI PLASTICS Co.,Ltd. |
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