CN105272087A - Durable grouting material - Google Patents
Durable grouting material Download PDFInfo
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- CN105272087A CN105272087A CN201510725688.4A CN201510725688A CN105272087A CN 105272087 A CN105272087 A CN 105272087A CN 201510725688 A CN201510725688 A CN 201510725688A CN 105272087 A CN105272087 A CN 105272087A
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Abstract
The invention discloses durable grouting material. The grouting material is prepared from the following raw materials in parts by weight: 50 to 70 parts of portland cement, 15 to 25 parts of aluminate cement, 4 to 8 parts of polymer emulsion, 20 to 40 parts of mineral additives, 0.1 to 0.3 parts of defoaming stabilizer, 6 to 9 parts of stimulator, 0.1 to 0.3 parts of water retaining agent, 0.3 to 0.5 parts of surfactant, 1 to 5 parts of bentonite, 0.3 to 0.7 parts of fine sand, 0.2 to 0.6 parts of sodium carbonate, 0.03 to 0.07 parts of ceramic fiber, 0.01 to 0.03 parts of emulsion powder, 0.02 to 0.04 parts of dolomite, 0.01 to 0.03 parts of pyrophyllite and 2 to 6 parts of methyl sodium silicate. According to the durable grouting material, a polymer and the mineral additives are modified together by utilizing the flexibility of the polymer and the rigidity of the mineral additives, so that the grouting material with good performance is obtained, and an application range of the grouting material is enlarged.
Description
Technical field
The present invention relates to a kind of durable injecting paste material, belong to materials science field.
Background technology
Along with the fast development of China's economy, transport development (as high ferro, subway, highway) scale is increasing, and underground works and hydro project are also more and more subject to people's attention.This is because high ferro, subway constantly increase, and Underground Transportation Engineering condition is increasingly sophisticated, shows avalanche, gushing water gradually, gushes the problems such as mud; In addition, traffic flow and the heavy rapidly increase of axle, highway has also engendered the various structural defects such as depression, frost boiling, crack.In order to address these problems, people take slurry injection technique to reinforce and shutoff underground works and hydro project.
Slurry injection technique is that the material with Filling Cementation performance is made into slurries, and use suitable grouting under pressure equipment to be injected into by injection body, as crack, the hole or hole etc. on stratum, make slurry infiltration, filling, and condense, harden, and then realize reinforcing or the object of shutoff.Therefore, injecting paste material is the key guaranteeing underground works and hydro project reinforcing and shutoff.
At present, injecting paste material mainly can be divided into cement injection material and chemical slip casting material.Cement injection material comprises again grout, cement clay slurry and cement-sodium silicate slurry etc.Although cement class injecting paste material has the lower and consolidating strength advantages of higher of abundant raw material source, price, but it is thicker to there is particle diameter in it, in rock mass, fine crack is difficult to inject, initial set and final setting time longer and not easily accurately control, the shortcoming such as the slow and syneresis rate of poor stability, gain in strength speed is high, and there is slip casting in large-cavity strata and easily to occur in spillage and stratum, fine porosity the phenomenons such as the property noted difference.Chemical slip casting material comprises acrylic amide, lignin, urea-formaldehyde resin class, polyurethane class and epoxy resin slurries etc.Advantages such as although chemical classes injecting paste material have good stability, the property noted is strong, viscosity is low, gel time is easily controlled, and more tiny crack or the hole of ground can be injected, but its weak point is: the toxicity that intensity is lower, weather resistance is poor, certain, to produce to pollute and expensive environment.Therefore, the range of application of these injecting paste materials is very limited.
In recent years, both at home and abroad do a large amount of research work improving in injecting paste material, as Chinese patent CN102001847B discloses one " a kind of paste quick-setting grouting material and preparation method thereof ", this kind of material is silicate cement 1 part by weight part ratio, 1 part, water, chemical modifier 0.1 ~ 1.5 part is made, and wherein said chemical modifier weight percent consists of water glass 90%, poly carboxylic acid series water reducer 5%, polyoxyethylene glycol 5%.It compensate for that current rapid hardening injecting paste material not easily manipulates, the shortcoming of not anti-dispersion in water, have not easily cause grouting pipeline to block or boring blocking, feature that intensity is high.And for example CN102924013A discloses one " the fast solidifying inorganic injecting paste material in road ", this material is made up of silicate cement, additive and water, wherein the weight of silicate cement is benchmark, additive is then retardant 1 ‰ ~ 3 ‰ by weight percent, water reducer 0.5% ~ 3%, swelling agent 2% ~ 10%, mineral additive 0 ~ 50%, the weight ratio of silicate cement and mineral additive and water is: silicate cement and mineral additive: water=1: 0.40 ~ 0.45 makes.It is adapted to subgrade strengthening, has that intensity is high, good stability, good fluidity, good endurance, early stage ungauged regions, abundant raw materials, the feature of the inexpensive grade of price.Although the research work of injecting paste material achieves certain achievement, polymkeric substance and two the mixing of mineral additive remain very limited in the research of injecting paste material.Therefore, develop a kind of novel injecting paste material and will play very important effect to widening its range of application.
Summary of the invention
For above-mentioned deficiency of the prior art, technical problem to be solved by this invention proposes a kind of durable injecting paste material.
The present invention for the taked technical scheme that solves the problem is:
A kind of durable injecting paste material, is made up of the raw material of following weight parts proportioning: silicate cement 50 ~ 70 parts, aluminate cement 15 ~ 25 parts, polymer emulsion 4 ~ 8 parts, mineral additive 20 ~ 40 parts, froth breaking stablizer 0.1 ~ 0.3 part, exciting agent 6 ~ 9 parts, water-holding agent 0.1 ~ 0.3 part, 0.3 ~ 0.5 part, tensio-active agent, wilkinite 1 ~ 5 part, fine sand 0.3 ~ 0.7 part, 0.2 ~ 0.6 part, sodium carbonate, ceramic fiber 0.03 ~ 0.07 part, latex powder 0.01 ~ 0.03 part, rhombspar 0.02 ~ 0.04 part, agalmatolite 0.01 ~ 0.03 part, sodium methyl silicate 2 ~ 6 parts.
Described polymer emulsion is the mixture of 1 ~ 2 part of polyvinyl alcohol, 1 ~ 2 part of polyvinyl acetate, 1 ~ 2 part of styrene-butadiene emulsion, 1 ~ 2 part of silicon sol, the SiO of wherein said silicon sol
2content is 30 ~ 50%, and particle size range is 20 ~ 80nm.
Described mineral additive is the mixture of 2 ~ 6 parts of wollastonite powders, 10 ~ 20 parts of flyash, 8 ~ 14 parts of slags, and fineness is at 200 ~ 300 orders.
Described exciting agent is the mixture of 2 ~ 3 parts of water glass, 2 ~ 3 parts of white limes, 2 ~ 3 parts of dehydrated gyp-s, and wherein water glass modulus is 1.5 ~ 1.9.
Described froth breaking stablizer is dimethyl silicone oil; Described water-holding agent is carboxymethyl cellulose; Described tensio-active agent is sodium laurylsulfonate.
Preferably,
A kind of durable injecting paste material, be made up of the raw material of following weight parts proportioning: silicate cement 60 parts, aluminate cement 20 parts, polyvinyl alcohol 1.5 parts, polyvinyl acetate 1.5 parts, styrene-butadiene emulsion 1.5 parts, silicon sol 1.5 parts, wollastonite powder 4 parts, 15 parts, flyash, 11 parts, slag, dimethyl silicone oil 0.2 part, water glass 2.5 parts, white lime 2.5 parts, dehydrated gyp-2.5 parts, carboxymethyl cellulose 0.2 part, sodium laurylsulfonate 0.4 part, wilkinite 3 parts, fine sand 0.5 part, 0.4 part, sodium carbonate, ceramic fiber 0.05 part, latex powder 0.02 part, rhombspar 0.03 part, agalmatolite 0.02 part, sodium methyl silicate 4 parts.
In the present invention, the indices of silicate cement and aluminate cement is as follows:
The weight percentage (%) of table 1 silicate cement and each composition of aluminate cement
| Title | SiO 2 | Al 2O 3 | Fe 2O 3 | CaO |
| Silicate cement | 21～24 | 4～7 | 2～4 | 63～67 |
| Aluminate cement | 5～8 | >52 | 1～3 | 42～47 |
Silicate cement has that early strength is high, condensation is fast, the good feature of frost resistance, is a kind of injecting paste material of low cost; In aluminate cement, alumina content is higher, and aluminum ion can form stable molecular structure with polymkeric substance generation crosslinking reaction, improves the cementation between particle, thus improves the performance of injecting paste material.
Chemical reaction is there is between polymer emulsion energy and hydrolysis product of cement, formed with the interface structure of chemical bonds, improve the interfacial transition zone between aggregate and cement that water cement ratio is high, porosity is large, thus injecting paste material is had, and good fluidity, ultimate compression strength are high, good endurance.Particularly in silicon sol, nano silicon can be polymer-modified very well, makes polymkeric substance obtain better over-all properties, and then improve endurance quality, the penetrating quality and ultimate compression strength etc. of injecting paste material.Meanwhile, the blended deficiency overcoming single emulsion modification injecting paste material of multiple emulsion is also used.
Mineral additive, under the effect of exciting agent water glass, white lime and dehydrated gyp-, can make the endurance quality of injecting paste material and calculus rate improve, the cost of injecting paste material can also be made to reduce simultaneously.Wherein, wollastonite powder can the intergranular hole of filling concrete, improves the density of injecting paste material, and then improves the calculus rate of slurries, reduces the syneresis rate of slurries; Flyash can improve the workability of injecting paste material, pumpability and impermeability; Slag can improve the compressive property of injecting paste material, endurance quality and erosion-resisting characteristics.
The shearing force produced when mixing and stirring due to the polyvalent cations such as the calcium ion in cement slurry or aluminum ion and mortar can cause emulsion breaking to condense and bubble increase, affects the performance of injecting paste material, therefore adds froth breaking stablizer dimethyl silicone oil and then can solve; Water-holding agent carboxymethyl cellulose can improve the mobility of injecting paste material, prevents water loss and secondary pollution; Surfactant sodium dodecyl base benzene sulfonic acid sodium salt can improve surface tension, makes surface tension lower, and penetrating power is stronger, thus improves the endurance quality of injecting paste material.
Adding of wilkinite, fine sand, the workability of injecting paste material can be increased; Sodium carbonate, can shorten time of coagulation, improves early strength, generates calcium carbonate because it can react with calcium ion simultaneously, and then reduces the porosity of injecting paste material; Ceramic fiber, can improve the wear resistance of injecting paste material, toughness and thermal expansivity, minimizing comes off; Latex powder, can improve the application property of injecting paste material, also improves folding strength and endurance quality simultaneously; Rhombspar, agalmatolite, can be filled in can the intergranular hole of filling concrete, improves the density of injecting paste material, strengthens water resistance and flame retardant properties, expands the range of application of injecting paste material; Sodium methyl silicate, have on the one hand slow down just, final setting time and the effect of enhancing ultimate compression strength, on the other hand, also there is penetrant crystalline, microdilatancy, increase density function.
Each component material in use, only need mix by proportioning, add water and fully stir by injecting paste material of the present invention.
The invention has the beneficial effects as follows:
The present invention is a kind of durable injecting paste material be made up of silicate cement, aluminate cement, polymer emulsion, mineral additive and various auxiliary agent.There is following several beneficial effect:
1, polymer emulsion and two the mixing of mineral additive carry out common modification at injecting paste material, the comprehensive utilization flexible modification of polymkeric substance and the rigidity modification characteristic of mineral additive, have complementary advantages and improve the performance of injecting paste material further.
2, present invention utilizes the blended deficiency overcoming single emulsion modification injecting paste material of multiple emulsion, also use nano silicon in silicon sol simultaneously and do polymer-modified further, to obtain the injecting paste material of better over-all properties.
3, the adding of ceramic fiber, the wear resistance of injecting paste material, toughness and thermal expansivity can be improved; Rhombspar, agalmatolite, can be filled in can the intergranular hole of filling concrete, improves the density of injecting paste material, strengthens water resistance and flame retardant properties, expands the range of application of injecting paste material; Sodium methyl silicate and nano silicon can form inorganic-organic integral waterproofing system, and then improve the endurance quality of injecting paste material.
Embodiment
Embodiment 1
In the present embodiment, the SiO of silicon sol
2content is 40%, and particle size range is 50nm; The fineness of mineral additive is 250 orders; Water glass modulus is 1.7;
A kind of durable injecting paste material, be made up of the raw material of following weight parts proportioning: silicate cement 60 parts, aluminate cement 20 parts, polyvinyl alcohol 1.5 parts, polyvinyl acetate 1.5 parts, styrene-butadiene emulsion 1.5 parts, silicon sol 1.5 parts, wollastonite powder 4 parts, 15 parts, flyash, 11 parts, slag, dimethyl silicone oil 0.2 part, water glass 2.5 parts, white lime 2.5 parts, dehydrated gyp-2.5 parts, carboxymethyl cellulose 0.2 part, sodium laurylsulfonate 0.4 part, wilkinite 3 parts, fine sand 0.5 part, 0.4 part, sodium carbonate, ceramic fiber 0.05 part, latex powder 0.02 part, rhombspar 0.03 part, agalmatolite 0.02 part, sodium methyl silicate 4 parts.
Injecting paste material performance: syneresis rate 0.85%, viscosity 18.22S, presetting period 17min, final setting time 50min, Seed harvest 7d ultimate compression strength 13.9MPa, 28d ultimate compression strength 23.8MPa, setting percentage 95.1%.
Embodiment 2
In the present embodiment, the SiO of silicon sol
2content is 30%, and particle size range is 20nm; The fineness of mineral additive is 200 orders; Water glass modulus is 1.5;
A kind of durable injecting paste material, be made up of the raw material of following weight parts proportioning: silicate cement 50 parts, aluminate cement 15 parts, polyvinyl alcohol 1 part, polyvinyl acetate 1 part, styrene-butadiene emulsion 1 part, silicon sol 1 part, wollastonite powder 2 parts, 10 parts, flyash, 8 parts, slag, dimethyl silicone oil 0.1 part, water glass 2 parts, white lime 2 parts, dehydrated gyp-2 parts, carboxymethyl cellulose 0.1 part, sodium laurylsulfonate 0.3 part, wilkinite 1 part, fine sand 0.3 part, 0.2 part, sodium carbonate, ceramic fiber 0.03 part, latex powder 0.01 part, rhombspar 0.02 part, agalmatolite 0.01 part, sodium methyl silicate 2 parts.
Injecting paste material performance: syneresis rate 0.88%, viscosity 18.28S, presetting period 18min, final setting time 52min, Seed harvest 7d ultimate compression strength 13.7MPa, 28d ultimate compression strength 23.6MPa, setting percentage 94.8%.
Embodiment 3
In the present embodiment, the SiO of silicon sol
2content is 50%, and particle size range is 80nm; The fineness of mineral additive is 300 orders; Water glass modulus is 1.9;
A kind of durable injecting paste material, be made up of the raw material of following weight parts proportioning: silicate cement 70 parts, aluminate cement 25 parts, polyvinyl alcohol 2 parts, polyvinyl acetate 2 parts, styrene-butadiene emulsion 2 parts, silicon sol 2 parts, wollastonite powder 6 parts, 20 parts, flyash, 14 parts, slag, dimethyl silicone oil 0.3 part, water glass 3 parts, white lime 3 parts, dehydrated gyp-3 parts, carboxymethyl cellulose 0.3 part, sodium laurylsulfonate 0.5 part, wilkinite 5 parts, fine sand 0.7 part, 0.6 part, sodium carbonate, ceramic fiber 0.07 part, latex powder 0.03 part, rhombspar 0.04 part, agalmatolite 0.03 part, sodium methyl silicate 6 parts.
Injecting paste material performance: syneresis rate 0.90%, viscosity 18.36S, presetting period 19min, final setting time 54min, Seed harvest 7d ultimate compression strength 13.4MPa, 28d ultimate compression strength 23.3MPa, setting percentage 94.7%.
Certainly, just the preferred embodiments of the disclosure is described in detail above, not limits practical range of the present invention with this, and all equivalence changes done according to principle of the present invention, structure and structure, all should be covered by protection scope of the present invention.
Claims (3)
1. a durable injecting paste material, it is characterized in that: it is made up of the raw material of following weight parts proportioning: silicate cement 50 ~ 70 parts, aluminate cement 15 ~ 25 parts, polymer emulsion 4 ~ 8 parts, mineral additive 20 ~ 40 parts, froth breaking stablizer 0.1 ~ 0.3 part, exciting agent 6 ~ 9 parts, water-holding agent 0.1 ~ 0.3 part, 0.3 ~ 0.5 part, tensio-active agent, wilkinite 1 ~ 5 part, fine sand 0.3 ~ 0.7 part, 0.2 ~ 0.6 part, sodium carbonate, ceramic fiber 0.03 ~ 0.07 part, latex powder 0.01 ~ 0.03 part, rhombspar 0.02 ~ 0.04 part, agalmatolite 0.01 ~ 0.03 part, sodium methyl silicate 2 ~ 6 parts.
2. durable injecting paste material according to claim 1, is characterized in that: described polymer emulsion is the mixture of 1 ~ 2 part of polyvinyl alcohol, 1 ~ 2 part of polyvinyl acetate, 1 ~ 2 part of styrene-butadiene emulsion, 1 ~ 2 part of silicon sol, the SiO of wherein said silicon sol
2content is 30 ~ 50%, and particle size range is 20 ~ 80nm; Described mineral additive is the mixture of 2 ~ 6 parts of wollastonite powders, 10 ~ 20 parts of flyash, 8 ~ 14 parts of slags, and fineness is at 200 ~ 300 orders; Described exciting agent is the mixture of 2 ~ 3 parts of water glass, 2 ~ 3 parts of white limes, 2 ~ 3 parts of dehydrated gyp-s, and wherein water glass modulus is 1.5 ~ 1.9; Described froth breaking stablizer is dimethyl silicone oil; Described water-holding agent is carboxymethyl cellulose; Described tensio-active agent is sodium laurylsulfonate.
3. durable injecting paste material according to claim 1, it is characterized in that: be made up of the raw material of following weight parts proportioning: silicate cement 60 parts, aluminate cement 20 parts, polyvinyl alcohol 1.5 parts, polyvinyl acetate 1.5 parts, styrene-butadiene emulsion 1.5 parts, silicon sol 1.5 parts, wollastonite powder 4 parts, 15 parts, flyash, 11 parts, slag, dimethyl silicone oil 0.2 part, water glass 2.5 parts, white lime 2.5 parts, dehydrated gyp-2.5 parts, carboxymethyl cellulose 0.2 part, sodium laurylsulfonate 0.4 part, wilkinite 3 parts, fine sand 0.5 part, 0.4 part, sodium carbonate, ceramic fiber 0.05 part, latex powder 0.02 part, rhombspar 0.03 part, agalmatolite 0.02 part, sodium methyl silicate 4 parts.
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| CN201510725688.4A CN105272087A (en) | 2015-10-30 | 2015-10-30 | Durable grouting material |
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| CN201510725688.4A CN105272087A (en) | 2015-10-30 | 2015-10-30 | Durable grouting material |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2020172409A (en) * | 2019-04-11 | 2020-10-22 | 株式会社トクヤマ | mortar |
| CN113899889A (en) * | 2021-12-10 | 2022-01-07 | 成都理工大学 | Device and method for monitoring cement paste gel strength of visual retaining wall |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102503310A (en) * | 2011-11-07 | 2012-06-20 | 西南交通大学 | Super-high early-strength grouting material for repairing ballastless track structure of high speed railway |
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- 2015-10-30 CN CN201510725688.4A patent/CN105272087A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102503310A (en) * | 2011-11-07 | 2012-06-20 | 西南交通大学 | Super-high early-strength grouting material for repairing ballastless track structure of high speed railway |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2020172409A (en) * | 2019-04-11 | 2020-10-22 | 株式会社トクヤマ | mortar |
| JP7231465B2 (en) | 2019-04-11 | 2023-03-01 | 株式会社トクヤマ | mortar |
| CN113899889A (en) * | 2021-12-10 | 2022-01-07 | 成都理工大学 | Device and method for monitoring cement paste gel strength of visual retaining wall |
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Application publication date: 20160127 |