CN105269882A - Light-weight constraint damping plate and manufacture method thereof - Google Patents
Light-weight constraint damping plate and manufacture method thereof Download PDFInfo
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- CN105269882A CN105269882A CN201410350540.2A CN201410350540A CN105269882A CN 105269882 A CN105269882 A CN 105269882A CN 201410350540 A CN201410350540 A CN 201410350540A CN 105269882 A CN105269882 A CN 105269882A
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Abstract
The invention relates to a light-weight constraint damping plate. The light-weight constraint damping plate comprises a damping layer and a carbon fiber constraint layer, wherein the carbon fiber constraint layer is bonded on the upper surface of the damping layer, and the other surface of the damping layer is bonded on a vibration-reduced base plate needing for vibration reduction. The invention further relates to a method for manufacturing the light-weight constraint damping plate. The light-weight constraint damping plate adopts a fiber material with the same tensile elasticity modulus for replacing a metal plate, thereby ensuring the constraint damping effect and reducing the overall weight of the constraint damping layer; and some damping vibration-reduction design occasions with limited overall weight can be well solved.
Description
Technical field
The present invention relates to vibration damping field, particularly a kind of lightweight Constrained Plates and manufacture method thereof.
Background technology
The damping-constraining Rotating fields of aluminium sheet and steel plate is applied extremely extensive in the vibration and noise reducings such as space flight, boats and ships, submerged structure, can play good damping effect.But this type of Constrained Plates is owing to have employed high density steel plate or aluminium sheet, because this increasing the weight of whole damping structure, be not suitable for being applied in weight demands harshness, the restricted damping vibration attenuation design of overall weight.
Summary of the invention
The object of the invention is to overcome the defect that Constrained Plates weight of the prior art is comparatively large, use occasion is limited, thus a kind of lighter in weight is provided and the Constrained Plates of damping-constraining effect can be ensured.
To achieve these goals, the invention provides a kind of lightweight Constrained Plates, comprising: damping layer 2, carbon fiber restraint layer 1; Wherein, the upper surface of described damping layer 2 is pasted with described carbon fiber restraint layer 1, the another side of described damping layer 2 be pasted onto need vibration damping by vibration damping substrate 3.
In technique scheme, described carbon fiber restraint layer 1 adopts carbon fiber board or carbon cloth to realize.
Present invention also offers the method for the manufacture of described lightweight Constrained Plates, comprising:
Step 1), process by the surface of vibration damping substrate 3, comprising: adopt sand papering smooth, then cleaned with acetone;
Step 2), by brushing resin glue binding agent on vibration damping substrate 3, comprising: with rotary broom by the resin glue binding agent uniform application that configures in described by the surface of vibration damping substrate 3;
Step 3), coating damping layer 2, to comprise: the lower surface of damping layer 2 is adopted acetone cleaning, whole damping layer is attached on substrate 3, and with scraper plate or roller compaction surface;
Step 4), brushing resin glue binding agent, comprising: the upper surface of damping layer 2 is adopted acetone cleaning, with rotary broom by the resin glue binding agent uniform application that configures in the upper surface of damping layer 2;
Step 5), sticking carbon fiber restraint layer 1;
Step 6), solidification process: adopt cured 24 hours of inner die.
In technique scheme, described carbon fiber restraint layer 1 is carbon fiber board, then described step 5) comprise further: by carbon fiber board uniform application in stickup position, and with the repeatedly roll extrusion of special cylinder, squeeze bubble removing, make the well-bonded damping layer 2 of resin glue binding agent and carbon fiber board.
In technique scheme, described carbon fiber restraint layer 1 is carbon cloth, then lay multi-storey up-down and translation successively according to the carbon cloth grain direction certain angle that staggers, resin glue binding agent is all used to bond between layers, with the repeatedly roll extrusion of special cylinder, squeeze bubble removing, make resin glue binding agent fully soak into carbon cloth, and ensure that cylinder roll extrusion can not destroy carbon cloth.
The invention has the advantages that:
Lightweight Constrained Plates of the present invention adopts the fibrous material with equal tensile modulus of elasticity to replace metallic plate, ensure that damping-constraining effect, reduce restriction damping layer overall weight simultaneously, some overall weights restricted damping vibration attenuation design occasion can be solved very well.
Accompanying drawing explanation
Fig. 1 is the structural representation of lightweight Constrained Plates of the present invention;
Fig. 2 is the effectiveness in vibration suppression comparison diagram adopting the Constrained Plates of metallic plate in an emulation experiment in lightweight Constrained Plates of the present invention and prior art;
Fig. 3 is the effectiveness in vibration suppression comparison diagram adopting the Constrained Plates of metallic plate in another emulation experiment in lightweight Constrained Plates of the present invention and prior art.
Detailed description of the invention
Now the invention will be further described by reference to the accompanying drawings.
With reference to shown in figure 1, figure being by the object of vibration damping by vibration damping substrate 3, lightweight Constrained Plates of the present invention is arranged on this by vibration damping substrate 3, to realize vibration-damping function.Lightweight Constrained Plates of the present invention comprises: damping layer 2, carbon fiber restraint layer 1; Wherein, the one side of described damping layer 2 is pasted with described carbon fiber restraint layer 1, and the another side of described damping layer 2 is pasted onto described by vibration damping substrate 3.
Below the parts in lightweight Constrained Plates are described further.
Described carbon fiber restraint layer 1 adopts carbon fiber board or carbon cloth to realize.
The manufacture method of lightweight Constrained Plates of the present invention is as follows:
Step 1), process by the surface of vibration damping substrate 3, comprising: adopt sand papering smooth, then cleaned with acetone;
Step 2), by brushing resin glue binding agent on vibration damping substrate 3: with rotary broom by the resin glue binding agent uniform application that configures in by the surface of vibration damping substrate 3;
Step 3), coating damping layer 2: the lower surface of damping layer 2 is adopted acetone cleaning, whole damping layer is attached on substrate 3, and with scraper plate or roller compaction surface;
Step 4), brushing resin glue binding agent: the upper surface of damping layer 2 is adopted acetone cleaning, with rotary broom by the resin glue binding agent uniform application that configures in the upper surface of damping layer 2;
Step 5), paste carbon fiber board as carbon fiber restraint layer 1: by carbon fiber board uniform application in stickup position, and with the repeatedly roll extrusion of special cylinder, squeeze bubble removing, make the well-bonded damping sheet of resin glue binding agent and carbon fiber board; If carbon fiber restraint layer 1 is carbon cloth, then lay multi-storey up-down and translation successively according to the carbon cloth grain direction certain angle that staggers, resin glue binding agent is all used to bond between layers, with the repeatedly roll extrusion of special cylinder, squeeze bubble removing, make resin glue binding agent fully soak into carbon cloth, and ensure that cylinder roll extrusion can not destroy carbon cloth;
Step 6), solidification process: adopt cured 24 hours of inner die.
It is more than the explanation to lightweight Constrained Plates of the present invention.Because carbon fiber restraint layer 1 have employed carbon fiber light material, its elastic modelling quantity is better than steel, and specific strength is high, and its quality of condition of equivalent thickness is only about 1/5 of steel, therefore can reduce overall weight under the prerequisite ensureing binding effect, can be used in the damping vibration attenuation design to weight demands harshness.
Fig. 2 is the effectiveness in vibration suppression comparison diagram adopting the Constrained Plates of metallic plate in lightweight Constrained Plates of the present invention and prior art.In this contrast experiment, the aluminium sheet (area 400mm × 400mm) that thickness is 7mm is by vibration damping substrate 3, three kinds of damping sheet structures are respectively 4mm thickness damping sheet, 3mm thickness damping sheet+1mm steel plate, 4mm thickness damping sheet+0.5mm carbon fiber board, damping-constraining material is gained in weight and is respectively 1.275kg, 2.125kg, 1.585kg.As can be seen from the figure, the third damping sheet structure (i.e. structure of the present invention) comparatively the second damping sheet structure (the damping sheet structure usually adopted in prior art) quality is lighter, and damping effect promotes on the contrary to some extent.
In another comparative study, under distribution arbitrary excitation, three kinds of impedance bundary (seeing the following form 1) are adopted respectively to aluminium sheet (area 400mm × 400mm) flat board that thickness is 7mm, compare by all square response level spectrum of the speed of the whole flat board of FEM calculation numerical simulation, see Fig. 3.
Table 1 three kinds of impedance bundary thickness ratios
The existence due to restraining plate can be found out from this simulation result, all have very large lifting than without constrained layer damping plate low-frequency range effectiveness in vibration suppression with steel plate and carbon fiber board; And carbon fiber board can obtain and steel plate almost equal effectiveness in vibration suppression, adopt carbon fiber board than steel plate structure loss of weight amount very large (being 51%) simultaneously.
It should be noted last that, above embodiment is only in order to illustrate technical scheme of the present invention and unrestricted.Although with reference to embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that, modify to technical scheme of the present invention or equivalent replacement, do not depart from the spirit and scope of technical solution of the present invention, it all should be encompassed in the middle of right of the present invention.
Claims (5)
1. a lightweight Constrained Plates, is characterized in that, comprising: damping layer (2), carbon fiber restraint layer (1); Wherein, the upper surface of described damping layer (2) is pasted with described carbon fiber restraint layer (1), the another side of described damping layer (2) be pasted onto need vibration damping by vibration damping substrate (3).
2. lightweight Constrained Plates according to claim 1, is characterized in that, described carbon fiber restraint layer (1) adopts carbon fiber board or carbon cloth to realize.
3., for the manufacture of the method for the lightweight Constrained Plates one of claim 1-2 Suo Shu, comprising:
Step 1), process by the surface of vibration damping substrate (3), comprising: adopt sand papering smooth, then cleaned with acetone;
Step 2), by the upper brushing resin glue binding agent of vibration damping substrate (3), comprising: with rotary broom by the resin glue binding agent uniform application that configures in described by the surface of vibration damping substrate (3);
Step 3), coating damping layer (2), to comprise: the lower surface of damping layer (2) is adopted acetone cleaning, whole damping layer is attached on substrate (3), and with scraper plate or roller compaction surface;
Step 4), brushing resin glue binding agent, comprising: the upper surface of damping layer (2) is adopted acetone cleaning, with rotary broom by the resin glue binding agent uniform application that configures in the upper surface of damping layer (2);
Step 5), sticking carbon fiber restraint layer (1);
Step 6), solidification process: adopt cured 24 hours of inner die.
4. manufacture method according to claim 3, it is characterized in that, described carbon fiber restraint layer (1) is carbon fiber board, then described step 5) comprise further: by carbon fiber board uniform application in stickup position, and with the repeatedly roll extrusion of special cylinder, squeeze bubble removing, make the well-bonded damping layer of resin glue binding agent (2) and carbon fiber board.
5. manufacture method according to claim 3, it is characterized in that, described carbon fiber restraint layer (1) is carbon cloth, then lay multi-storey up-down and translation successively according to the carbon cloth grain direction certain angle that staggers, resin glue binding agent is all used to bond between layers, with the repeatedly roll extrusion of special cylinder, squeeze bubble removing, make resin glue binding agent fully soak into carbon cloth, and ensure that cylinder roll extrusion can not destroy carbon cloth.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105570377A (en) * | 2016-01-28 | 2016-05-11 | 中国人民解放军国防科学技术大学 | Micro-vibration passive vibration isolation device for control moment gyro |
CN105655109A (en) * | 2016-03-23 | 2016-06-08 | 北京电力设备总厂有限公司 | Method for reducing noise of dry hollow reactor |
CN105856754A (en) * | 2016-05-06 | 2016-08-17 | 浙江艾迪雅汽车部件新材料有限公司 | Novel damping plate |
CN106763468A (en) * | 2016-11-22 | 2017-05-31 | 中国科学院沈阳自动化研究所 | A kind of space truss and space flight load structure for space operation |
CN114015377A (en) * | 2021-11-19 | 2022-02-08 | 四川大学 | Wide-temperature-range gradient multilayer self-adhesion type constrained damping material and preparation method thereof |
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CN1663884A (en) * | 2005-03-22 | 2005-09-07 | 哈尔滨工业大学 | Vibration reduction restriction damping layer of spacecraft |
CN204054791U (en) * | 2014-07-22 | 2014-12-31 | 中国科学院声学研究所 | A kind of lightweight Constrained Plates |
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2014
- 2014-07-22 CN CN201410350540.2A patent/CN105269882A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1663884A (en) * | 2005-03-22 | 2005-09-07 | 哈尔滨工业大学 | Vibration reduction restriction damping layer of spacecraft |
CN204054791U (en) * | 2014-07-22 | 2014-12-31 | 中国科学院声学研究所 | A kind of lightweight Constrained Plates |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105570377A (en) * | 2016-01-28 | 2016-05-11 | 中国人民解放军国防科学技术大学 | Micro-vibration passive vibration isolation device for control moment gyro |
CN105570377B (en) * | 2016-01-28 | 2019-01-11 | 中国人民解放军国防科学技术大学 | Control-moment gyro micro-vibration passive vibration isolation device |
CN105655109A (en) * | 2016-03-23 | 2016-06-08 | 北京电力设备总厂有限公司 | Method for reducing noise of dry hollow reactor |
CN105856754A (en) * | 2016-05-06 | 2016-08-17 | 浙江艾迪雅汽车部件新材料有限公司 | Novel damping plate |
CN106763468A (en) * | 2016-11-22 | 2017-05-31 | 中国科学院沈阳自动化研究所 | A kind of space truss and space flight load structure for space operation |
CN106763468B (en) * | 2016-11-22 | 2019-04-09 | 中国科学院沈阳自动化研究所 | A kind of space truss and space flight load structure for space operation |
CN114015377A (en) * | 2021-11-19 | 2022-02-08 | 四川大学 | Wide-temperature-range gradient multilayer self-adhesion type constrained damping material and preparation method thereof |
CN114015377B (en) * | 2021-11-19 | 2022-08-19 | 四川大学 | Wide-temperature-range gradient multilayer self-adhesion type constrained damping material and preparation method thereof |
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Application publication date: 20160127 |