CN105269471B - A kind of resin abrasive tools for being used to be processed glass or ceramics - Google Patents
A kind of resin abrasive tools for being used to be processed glass or ceramics Download PDFInfo
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- CN105269471B CN105269471B CN201510690679.6A CN201510690679A CN105269471B CN 105269471 B CN105269471 B CN 105269471B CN 201510690679 A CN201510690679 A CN 201510690679A CN 105269471 B CN105269471 B CN 105269471B
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Abstract
The present invention provides a kind of resin abrasive tools for being used to be processed glass or ceramics, including grinding tool body, and the raw material when grinding tool body makes includes the combined activity lubricant being made up of carbonyl iron dust and molybdenum disulfide.Using the resin abrasive tools for being used to be processed glass or ceramics of the present invention, have the advantages that:Low manufacture cost, can effectively reduce product surface roughness, improve roughness stability and ensure to reach the requirement to cutting force, meet the production requirement of different product and process, practical.
Description
Technical field
The present invention relates to finishing field, especially, it is related to a kind of resin for being used to be processed glass or ceramics
Grinding tool.
Background technology
At present, the attrition process of most domestic glass, ceramics is still using the free type that Brown Alundum is added in cooling water
Grinding technics, the problems such as this technique existence and stability is poor, stock-removing efficiency is low, converted products yield is low, rear process is difficult.
Minnesota Mining and Manufacturing Company successfully develops the grinding pad roughly ground and refined for glass, and stock-removing efficiency is high, converted products is good
Rate is high.A kind of fixed grinding for grinding or polished glass workpiece surface is provided in such as patent application 200710141362.2 to make
Product.Abrasive article for glass has the abrasive composites for including grinding aggregation, and the grinding aggregation has diamond
Particle and other optional abrasive particles;Abrasive composites are Unitarily molded on backing.When for abrading glass, abrasive article
High blank can be provided to grind off speed but produce glossy surface finish.But single varieties of grinding pad in the prior art, and
Converted products surface roughness is relatively higher under certain cutting force, and roughness stability is poor, it is impossible to meet different product and mill
Cut different requirements of the process to grinding cutting force and product surface roughness.
Therefore, be badly in need of in industry when one kind disclosure satisfy that different converted products processing effectively reduction product surface roughness,
Improve roughness stability and ensure that cutting force reaches the grinding tool of requirement.
The content of the invention
It is an object of the invention to provide a kind of resin abrasive tools for being used to be processed glass or ceramics, cost of manufacture
It is low, product surface roughness can be effectively reduced, roughness stability is improved and ensures to reach the requirement to cutting force, is met
The production requirement of different product and process, it is practical.Concrete technical scheme is as follows:
A kind of resin abrasive tools for being used to be processed glass or ceramics, including grinding tool body, the grinding tool body make
When raw material include the combined activity lubricant, resin and the abrasive material that are made up of carbonyl iron dust and molybdenum disulfide.
Preferred, the quality proportioning of carbonyl iron dust and molybdenum disulfide in the combined activity lubricant in above technical scheme
For 1:0.5~1:1.
Preferred in above technical scheme, the particle diameter of carbonyl iron dust and molybdenum disulfide is in the combined activity lubricant
10~40 μm.
Preferred in above technical scheme, the raw material when grinding tool body makes also includes filler, the combined activity
The addition of lubricant is the 1%~3% of the grinding tool total body weight, and the addition of the resin is total for the grinding tool body
The 20%~80% of weight, the addition of the abrasive material is the 2%~60% of the grinding tool total body weight, and surplus is filled out to be described
The consumption of material.
Preferred in above technical scheme, the resin is epoxy resin, phenolic resin, polyurethane and above-mentioned three kinds of trees
Fat is by least one of modified gained modified resin.
Preferred in above technical scheme, the abrasive material is diamond and/or cubic boron nitride.
Preferred in above technical scheme, the particle diameter of the abrasive material is 5~100 μm.
Apply the technical scheme of the present invention, have the advantages that:
1st, the present invention is used as the resin abrasive tools for being processed to glass or ceramics using carbonyl iron dust and molybdenum disulfide
Lifting converted products surface quality combined activity lubricant, cutting force meet require in the case of can effectively reduce processing
Product surface roughness and the stability for improving surface roughness, disclosure satisfy that the production of the different grinding steps of glass, ceramics will
Ask, it is practical;Raw material sources are wide, and cost is low, can meet industrialized production.
2nd, the particle diameter of carbonyl iron dust and molybdenum disulfide of the present invention and both reasonable mixture ratios, further improve rough surface
The stability and homogeneity of degree.
3rd, the present invention is arranged in pairs or groups by combined activity lubricant and filler for being constituted carbonyl iron dust and molybdenum disulfide etc., shape
Into the good space structure of compactness, the homogeneity and stability of ground product surface roughness is further effectively ensured;Group
The consumption for closing active lubricant is appropriate, and concrete reason is as follows:If the addition of combined activity lubricant is very little, to the shadow of roughness
Sound is small, and roughness stability is poor;If the addition of combined activity lubricant is excessive, reduction roughness effect is obvious, but meeting
Influence the cutting ability of grinding pad.
In addition to objects, features and advantages described above, the present invention also has other objects, features and advantages.
Below with reference to specific embodiment, the present invention is further detailed explanation.
Embodiment
Technical scheme is described in detail with reference to embodiments, but the present invention can be wanted according to right
The multitude of different ways for limiting and covering is asked to implement.
Embodiment 1:
A kind of resin abrasive tools for being used to be processed glass or ceramics, including grinding tool body, the grinding tool body make
When raw material include combined activity lubricant, abrasive material, resin and filler.
The combined activity lubricant is made up of carbonyl iron dust and molybdenum dioxide, and both quality proportionings are 1:1, both
Particle diameter be 20 μm;The addition of the combined activity lubricant is the 1%~3% of the grinding tool total body weight.It is described
Resin uses epoxy modified resin (can also select other resins according to the actual requirements), and its addition is that the grinding tool body is total
The 50% of weight.The abrasive material uses particle diameter for 50 μm of diamond (can also select other abrasive materials according to the actual requirements), its
Addition is the 15% of the grinding tool total body weight.Surplus is the consumption of the filler, and the filler uses ice crystal, carbonic acid
At least one of calcium, barite, or using calcium sulphate dihydrate and the composition of auxiliary material, can also select according to the actual requirements
Select other conventional use of fillers.
The specific preparation method of the present embodiment resin abrasive tools is specifically to increase combined activity lubricant in dispensing, other systems
Make the control of process and technological parameter with reference to preparation method of the prior art, for example, the following methods system of can refer to
Make:
A, pre- laminating:The first paragraph heated mandrel temperature of drum-type hot press is set as 110 DEG C, second segment and the 3rd section of axle
As cooling shaft, temperature is set as 25 DEG C, and epoxy resin board frosting is covered with after PUR, and epoxy resin board upward, is heated
Glue, entirely through the roller bearing of hot press, PUR is fitted on epoxy resin board under;
B, punching press perforate:Epoxy resin board in step a is placed on stamping die, punch forming;
C, hot pressing laminating:Disk is set as 25 DEG C in heating dish, and lower wall temperature is set as 125 DEG C~135 DEG C, disk on cooler pan
Lower wall temperature is set as 25 DEG C, and hot pressing laminate pressure is set as 0.35~0.45Mpa, by the good asphalt mixtures modified by epoxy resin of punching press in step b
Fat plate tears PUR surface protection release liners off, covers glue surface upward, keeps flat heating dish lower wall, after preheating 30~60 seconds, will hinder
Buddhist nun's layer of cloth black down, is placed on the epoxy resin board hot melt adhesive layer of preheating, upper disk is pushed, and is kept for 20~40 seconds;
D, cooling:The product that hot pressing laminating is completed in step c is moved on cooler pan, disk is pushed on cooler pan, kept
30 seconds;Cut:4) absorption layer that cooling is completed is taken out, reduces the unnecessary damping cloth in edge.
Using the resin abrasive tools for being used to be processed glass or ceramics of the present embodiment, with being not added with combined activity lubrication
(i.e. the consumption of combined activity lubricant is 0 for glass to the resin abrasive tools for being used to be processed glass or ceramics of agent
Or the resin abrasive tools that are processed of ceramics, its correlated performance is suitable with grinding tool of the prior art) progress contrast experiment, in 13B
Twin grinding processing is carried out to specific glass material on type, the consumption of combined activity lubricant is to surface roughness and its stably
The influence of property refers to table 1.
Influence of the consumption of the combined activity lubricant of table 1 to surface roughness, its stability and cutting force
As it can be seen from table 1 with the addition of the resin mill for being used to be processed glass or ceramics of combined activity lubricant
The processed product surface quality of tool be substantially better than be not added with combined activity lubricant be used for glass or ceramics are added
The product that the resin abrasive tools of work are processed;The surface of product can be substantially reduced with the increase of combined activity lubricant addition
Roughness, but addition it is excessive when can influence cutting ability to a certain extent.
Embodiment 2:
A kind of resin abrasive tools for being used to be processed glass or ceramics, the difference with embodiment 1 is as follows:(1) institute
State in combined activity lubricant:Carbonyl iron dust particle size is 15 μm, and molybdenum disulfide particles size is 20 μm;(2) resin
Using polyurethane, its addition is the 45% of the grinding tool total body weight;(3) abrasive material uses particle diameter for 30 μm of cube
Boron nitride;(4) surplus is the consumption of the filler.
Tested using method same as Example 1, the consumption of combined activity lubricant to surface roughness and its
The influence of stability refers to table 2.
Influence of the consumption of the combined activity lubricant of table 2 to surface roughness, its stability and cutting force
From table 2 it can be seen that with the addition of the resin mill for being used to be processed glass or ceramics of combined activity lubricant
The processed product surface quality of tool be substantially better than be not added with combined activity lubricant be used for glass or ceramics are added
The product that the resin abrasive tools of work are processed;The surface of product can be substantially reduced with the increase of combined activity lubricant addition
Roughness, but addition it is excessive when can influence cutting ability to a certain extent.
Embodiment 3:
A kind of resin abrasive tools for being used to be processed glass or ceramics, the difference with embodiment 1 is as follows:(1) group
Close in active lubricant:Carbonyl iron dust particle size is 15 μm, and molybdenum disulfide particles size is 15 μm, and both quality proportionings are
2:1;(2) abrasive material uses particle diameter for 20 μm of diamond, and its addition is the 30% of the grinding tool total body weight;(3) resin
Using phenolic resin, its addition is the 45% of the grinding tool total body weight;(4) surplus is the consumption of the filler.
Tested using method same as Example 1, for the resin abrasive tools being processed to glass or ceramics
Related performance indicators refer to table 3.
Influence of the consumption of the combined activity lubricant of table 3 to surface roughness, its stability and cutting force
From table 3 it can be seen that with the addition of the resin mill for being used to be processed glass or ceramics of combined activity lubricant
The processed product surface quality of tool be substantially better than be not added with combined activity lubricant be used for glass or ceramics are added
The product that the resin abrasive tools of work are processed;The surface of product can be substantially reduced with the increase of combined activity lubricant addition
Roughness, but addition it is excessive when can influence cutting ability to a certain extent.
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, for the skill of this area
For art personnel, the present invention can have various modifications and variations.Within the spirit and principles of the invention, that is made any repaiies
Change, equivalent substitution, improvement etc., should be included in the scope of the protection.
Claims (6)
1. a kind of resin abrasive tools for being used to be processed glass or ceramics, including grinding tool body, it is characterised in that the grinding tool
Raw material when body makes includes combined activity lubricant, resin and the abrasive material being made up of carbonyl iron dust and molybdenum disulfide;
In the combined activity lubricant:The quality proportioning of carbonyl iron dust and molybdenum disulfide is 1:0.5~1:1.
2. the resin abrasive tools according to claim 1 for being used to be processed glass or ceramics, it is characterised in that described group
The particle diameter for closing carbonyl iron dust and molybdenum disulfide in active lubricant is 10~40 μm.
3. the resin abrasive tools for being used to be processed glass or ceramics according to claim 1-2 any one, its feature
It is, the raw material when grinding tool body makes also includes filler;The addition of the combined activity lubricant is the grinding tool
The 1%~3% of total body weight, the addition of the resin is the 20%~80% of the grinding tool total body weight, the mill
The addition of material is the 2%~60% of the grinding tool total body weight, and surplus is the consumption of the filler.
4. the resin abrasive tools according to claim 3 for being used to be processed glass or ceramics, it is characterised in that the tree
Fat is epoxy resin, phenolic resin, polyurethane by least one of modified gained modified resin.
5. the resin abrasive tools according to claim 3 for being used to be processed glass or ceramics, it is characterised in that the mill
Expect for diamond and/or cubic boron nitride.
6. the resin abrasive tools according to claim 5 for being used to be processed glass or ceramics, it is characterised in that the mill
The particle diameter of material is 5~100 μm.
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JP2010076094A (en) * | 2010-01-14 | 2010-04-08 | Bando Kiko Co Ltd | Metal bond diamond grinding wheel and method of manufacturing the same |
CN101829959A (en) * | 2010-04-10 | 2010-09-15 | 广东奔朗新材料股份有限公司 | Diamond wheel for ceramic tile mill groove and machining method of ceramic tile mill groove |
CN102363287A (en) * | 2011-10-20 | 2012-02-29 | 宁波大华砂轮有限公司 | Resin grinding wheel and manufacturing method thereof |
CN102632453A (en) * | 2012-04-24 | 2012-08-15 | 浙江浦江敏锐精密机械科技有限公司 | Thermosetting resin grinding pad and preparation method thereof |
CN103381573A (en) * | 2013-05-27 | 2013-11-06 | 河南科技学院 | Chemical mechanical grinding plate for consolided grinding material used in SiC single crystal wafer grinding process |
CN103522208A (en) * | 2013-09-29 | 2014-01-22 | 河南华茂新材料科技开发有限公司 | Binding agent of resin dry grinding wheel, resin dry grinding wheel and method for manufacturing resin dry grinding wheel |
CN103639908A (en) * | 2013-11-01 | 2014-03-19 | 上海九连环新材料科技有限公司 | Production technology for super-hard CBN grinding tools |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
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US6641627B2 (en) * | 2001-05-22 | 2003-11-04 | 3M Innovative Properties Company | Abrasive articles |
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2015
- 2015-10-22 CN CN201510690679.6A patent/CN105269471B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1259341A (en) * | 1968-01-09 | 1972-01-05 | ||
JP2010076094A (en) * | 2010-01-14 | 2010-04-08 | Bando Kiko Co Ltd | Metal bond diamond grinding wheel and method of manufacturing the same |
CN101829959A (en) * | 2010-04-10 | 2010-09-15 | 广东奔朗新材料股份有限公司 | Diamond wheel for ceramic tile mill groove and machining method of ceramic tile mill groove |
CN102363287A (en) * | 2011-10-20 | 2012-02-29 | 宁波大华砂轮有限公司 | Resin grinding wheel and manufacturing method thereof |
CN102632453A (en) * | 2012-04-24 | 2012-08-15 | 浙江浦江敏锐精密机械科技有限公司 | Thermosetting resin grinding pad and preparation method thereof |
CN103381573A (en) * | 2013-05-27 | 2013-11-06 | 河南科技学院 | Chemical mechanical grinding plate for consolided grinding material used in SiC single crystal wafer grinding process |
CN103522208A (en) * | 2013-09-29 | 2014-01-22 | 河南华茂新材料科技开发有限公司 | Binding agent of resin dry grinding wheel, resin dry grinding wheel and method for manufacturing resin dry grinding wheel |
CN103639908A (en) * | 2013-11-01 | 2014-03-19 | 上海九连环新材料科技有限公司 | Production technology for super-hard CBN grinding tools |
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