CN105268616B - Aluminum pipe resin coating device - Google Patents

Aluminum pipe resin coating device Download PDF

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Publication number
CN105268616B
CN105268616B CN201410394730.4A CN201410394730A CN105268616B CN 105268616 B CN105268616 B CN 105268616B CN 201410394730 A CN201410394730 A CN 201410394730A CN 105268616 B CN105268616 B CN 105268616B
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China
Prior art keywords
aluminum pipe
mentioned
unit
slurry
resin coating
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CN201410394730.4A
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Chinese (zh)
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CN105268616A (en
Inventor
吴炯东
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/10Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed before the application
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/023Cleaning the external surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C1/00Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
    • B21C1/16Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes
    • B21C1/20Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes from stock of essentially unlimited length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D3/00Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/18Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using tubular layers or sheathings
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J5/00Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
    • C09J5/06Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving heating of the applied adhesive
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/08Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Coating Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The present invention relates to a kind of outer surface of aluminum pipe, aluminium-alloy pipe, copper pipe (hereafter referred to collectively as " aluminum pipe ") for the purposes such as refrigerant pipe or hydraulic tube and other fuel distribution tubes is stable, aluminum pipe resin coating device firm, that resin is uniformly coated, it includes:Linearization(-sation) unit (200), the aluminum pipe (Al) that aluminum pipe feeding unit (100) is supplied is subject to linearization(-sation);Cleaning unit (300), while the aluminum tube surfaces of linearization(-sation) are cleaned, fine handling scratches are formed on surface;Drying unit (400), the aluminum pipe of cleaning is subject to drying;Adhesive-coated unit (500), supply binding agent for dry aluminum pipe and be coated with;Preheating unit (600), the aluminum pipe for being coated with binding agent is preheated;Resin coating element (700), in the surface application of resin of the aluminum pipe of preheating;Cooling unit (800), cools down the aluminum pipe for being coated with resin;Unit (900) is drawn, is drawn through overcooled aluminum pipe.

Description

Aluminum pipe resin coating device
Technical field
The present invention relates to a kind of aluminum pipe resin coating device, and it is for refrigerant pipe or hydraulic tube and other fuel distribution tubes It is stable etc. the outer surface of aluminum pipe, aluminium-alloy pipe, copper (Cu) pipe (hereafter referred to collectively as " aluminum pipe ") of purposes, firm, equably apply Apply resin.
Background technology
The use for being coated with the aluminum pipe of resin is typically cold/greenhouse pipeline, the transfer fuel for refrigerant movement Fuel conduit, electronic-controlled power steering (power steering) pipeline for transferring hydraulic oil and brake piping (Brake line) etc..
Applied to the existing manufacture method of the existing aluminum pipe of aforementioned applications, that is, Ebrean Registered Patent the 10-887710th Comprise the following steps:Supply the supply step of aluminum pipe;Utilize the radio-frequency preheating step of the above-mentioned aluminum pipe of radio-frequency preheating;In above-mentioned process The adhesive-coated step of the surface coating gel-like adhesive agent of the aluminum pipe of preheating;It is being coated with the above-mentioned aluminum pipe of above-mentioned binding agent The resin application step of upper application of resin;A part for application of resin in above-mentioned aluminum pipe is peeled off using laser cutter Decortication step.
Moreover, above-mentioned adhesive-coated step is continuously carried out with above-mentioned applying step in a mould housing, it is above-mentioned viscous Tie agent application step and be coated with above-mentioned binding agent on the surface of above-mentioned aluminum pipe when above-mentioned aluminum pipe is by inside above-mentioned mould housing, also The cleaning step of above-mentioned aluminum tube surfaces is cleaned before being included in above-mentioned preheating step.
During the manufacture method supply aluminum pipe of the existing aluminum pipe formed as previously mentioned curling rolling is crimped onto in above-mentioned aluminum pipe Decontroled and supplied in the state of on cylinder, therefore cause aluminum pipe not have to be coated with bonding in the state of linearization(-sation) in aluminium elastic characteristic Agent and application of resin and ground applied adhesive and application of resin can not be improved.
Moreover, existing aluminum pipe production method is when aluminum pipe is crimped onto curling roller due to oppressing mutually, therefore without Faville Hold proper circle form and maintain oval form, the applied adhesive and during application of resin under the oval state, not only finished goods without Faville holds proper circle, and binding agent can not be uniformly applied to the outer surface of aluminum pipe, and resin can not also be uniformly coated To the outer surface of aluminum pipe.
The manufacture method for being additionally, since above-mentioned aluminum pipe realizes that adhesive-coated applies with resin in a mould housing, because This is applied on the aluminum tube surfaces in the form of binding agent mixes with resin, and cracking and crackle can occur after coated portion hardening.
Recently, the present inventor is developed and the Ebrean Registered Patent of patented registration to solve the above problems Although the aluminum pipe production method and its manufacture device of No. 10-1313805 is a good solution, but because carry out resin The aluminum tube surfaces that coating is carried out before clean imperfection and showing for overlay stripping occurs for occasional after resin applies As.
Prior art literature
Patent document
Ebrean Registered Patent 10-887710 (2009.03.02)
Ebrean Registered Patent 10-1313805 (2013.09.25)
The content of the invention
The invention solves technical task
The present invention proposes to solve the above problems, it is an object of the invention to provide a kind of aluminum pipe resin coating device, The device improves the structure for the cleaning device that aluminum tube surfaces are cleaned before aluminum pipe application of resin, will be built-up in aluminum tube surfaces Various impurity cleaning while, cleaning above-mentioned aluminum tube surfaces formed fine handling scratches and be improved resin coating ability.
Solves the technical scheme of problem
The problem solution of the invention for reaching above-mentioned purpose is a kind of aluminum pipe resin coating device, including:Linearization(-sation) Unit 200, the aluminum pipe Al that aluminum pipe feeding unit 100 is supplied is subject to linearization(-sation);Cleaning unit 300, the aluminum pipe of linearization(-sation) Surface is cleaned;Drying unit 400, the aluminum pipe of cleaning is subject to drying;Adhesive-coated unit 500, for dry aluminum pipe Supply binding agent is simultaneously coated with;Preheating unit 600, the aluminum pipe for being coated with binding agent is preheated;Resin coating element 700, preheating Aluminum pipe surface application of resin;Cooling unit 800, the aluminum pipe for being coated with resin is cooled down;Unit 900 is drawn, is drawn Through overcooled aluminum pipe;Characterized in that, above-mentioned cleaning unit 300 includes:Slurry housing piece 310, front end and rearward end Formed with the aluminum pipe traveling hole 314 for allowing aluminum pipe to run through traveling;Slurry feeding unit 320, to advance, above-mentioned slurry is received Hold the aluminum pipe supply slurry of part;Impurity remover 330, obtain revolving in the state of the aluminum pipe of above-mentioned slurry having wrapped up Turn, cause with aluminum tube surfaces and rub and remove the impurity of aluminum tube surfaces and generate fine handling scratches;Support unit 340, without prejudice to upper State rotatably being supported for the impurity remover of rotation;Rotary unit 350, the impurity supported by above-mentioned support unit are removed Device transmitting rotary power with drive impurity remover rotate;Slurry cleaning member 360, the above-mentioned aluminum tube surfaces through over cleaning The slurry attached is removed;Pump, the slurry that above-mentioned slurry housing piece is housed is re-supplied to State slurry feeding unit.
Beneficial effect
The aluminum pipe resin coating device of the invention formed as previously mentioned cleans perfectly before aluminum pipe application of resin While aluminum tube surfaces, moreover it is possible to fine handling scratches are formed on the surface of the aluminum pipe of cleaning, so as to hard in aluminum tube surfaces safety Though application of resin be addressed the problem of overlay departs from after application of resin, and then aluminum pipe resin best in quality is made and applies Apply product.
Brief description of the drawings
Fig. 1 is aluminum pipe resin coating device skeleton diagram of the present invention.
Fig. 2 is the oblique view of the aluminum pipe linearization(-sation) cell mesh of the present invention.
Fig. 3 is the oblique view of the aluminum pipe guide unit part of the present invention.
Fig. 4 is the oblique view of the aluminum pipe cleaning unit part of the present invention.
Fig. 5 is the exploded perspective view of the aluminum pipe cleaning unit major part of the present invention.
Fig. 6 is the combination sectional view of the aluminum pipe cleaning unit major part of the present invention.
Fig. 7 is the aluminum pipe adhesive-coated unit oblique view of the present invention.
Fig. 8 is the sectional view of the aluminum pipe adhesive-coated unit major part of the present invention.
Fig. 9 is the oblique view of the aluminum pipe induction cell mesh of the present invention.
Figure 10 is that the aluminum pipe of the present invention draws the oblique view of cell mesh.
<The explanation of main graphical mark>
100:Aluminum pipe feeding unit 200:Linearization(-sation) unit
300:Cleaning unit 400:Drying unit
500:Adhesive-coated unit 600:Preheating unit
700:Resin coating element 800:Cooling unit
900:Draw unit Al:Aluminum pipe
C:Shearing device G:Guide unit
S:Induce unit W:Coiler device
Embodiment
The aluminum pipe resin coating device of the present invention includes:Linearization(-sation) unit 200, aluminum pipe feeding unit 100 is supplied Aluminum pipe Al is subject to linearization(-sation);Cleaning unit 300 is thin generation while cleaning via the aluminum tube surfaces of linearization(-sation) unit linearization(-sation) Scratches;Drying unit 400, the aluminum pipe cleaned via cleaning unit is subject to drying;Adhesive-coated unit 500, to pass through The aluminum pipe that drying unit is dried is supplied binding agent and is coated with;Preheating unit 600, being coated with via adhesive-coated unit The aluminum pipe of binding agent is preheated;Resin coating element 700, in the surface application of resin of the aluminum pipe preheated via preheating unit; Cooling unit 800, the aluminum pipe that resin is coated with by resin coating element is cooled down;Unit 900 is drawn, is drawn via cold But the aluminum pipe of unit cooling.
Moreover, it is mounted between above-mentioned linearization(-sation) unit 200 and cleaning unit 300 via the straight line of linearization(-sation) unit 200 The aluminum pipe Al safety and precises of change and the guide unit G for without travelling being fed to cleaning unit 300, in above-mentioned preheating unit 600 Then it is mounted between resin coating element 700 the aluminum pipe Al safety and precises preheated via preheating unit 600 and without travelling Ground is fed to the induction cell S of resin coating element 700.
Moreover, one of outlet side installation following devices of above-mentioned extraction unit 900:The painting that extraction unit 900 is drawn The aluminum pipe for having applied resin cuts into the shearing device C of certain length or is coated with tree what above-mentioned extraction unit 900 was drawn The aluminum pipe of fat is crimped onto the coiler device W of roller.
In the aluminum pipe resin coating device of the invention formed as previously mentioned, as shown in figure 1, aluminum pipe feeding unit 100 are supplied to linearization(-sation) unit 200 described below after the relieving aluminum pipe of roller 101 that wrapped around aluminum pipe Al.
Aluminum pipe Al is being launched into one by the linearization(-sation) unit 200 for obtaining aluminum pipe from aluminum pipe feeding unit 100 as previously mentioned It is set to advance forward to form proper circle the lateral pressurization up and down of aluminum pipe while straight line.
Describe an embodiment of the linearization(-sation) unit 200 with above-mentioned effect in detail with reference to Fig. 2.
Divide into the leading portion body 210 installed along aluminum pipe Al direct of travels with vertical direction and with horizontal direction installation The ground of back segment body 250 is formed, and is mounted with maintaining a determining deviation to house aluminum pipe Al and in aluminum pipe in above-mentioned leading portion body 210 Up/down direction applies pressure to induce the vertical guide pulley 220 of a pair of of linearization(-sation) and proper circle, with maintaining a determining deviation upper Back segment body 250 is stated to be mounted with to house aluminum pipe and apply pressure in the two sides direction of aluminum pipe to induce linearization(-sation) and proper circle A pair of horizontal guide pulley 260.
Moreover, it is located at the vertical guiding of a certain side in the vertical guide pulley 220 of a pair of of above-mentioned leading portion body 210 Pulley and in the horizontal guide pulley 260 of above-mentioned back segment body 250 positioned at a certain side horizontal guide pulley on install The clearance adjustment unit 230,270 of the clearance of the above-mentioned each pulley 220,260 of adjustment.
Above-mentioned leading portion body 210 along aluminum pipe Al direct of travels over/under portion according to a determining deviation install it is each hang down Straight guide pulley 220 can not only be realized formed with 1/2 semi-circular groove that can house aluminum pipe after by the semi-circular groove Aluminum pipe Al linearization(-sation), moreover it is possible to realize proper circle.
Moreover, each water installed in back segment body 250 along aluminum pipe Al direct of travels in left/right side according to a determining deviation Flat guide pulley 260 is also formed with housing 1/2 semi-circular groove of aluminum pipe, can not only be real after by the semi-circular groove Existing aluminum pipe Al linearization(-sation), moreover it is possible to realize proper circle.
Moreover, it is located at the vertical guiding of a certain side in the vertical guide pulley 220 of a pair of of above-mentioned leading portion body 210 Be connected to the screw rod (Screw bolt) as clearance adjustment unit 230 on pulley and with the direction of rotation regulation of the screw rod State the spacing between the vertical guide pulley 220 of a pair of;And a pair of horizontal guide pulley 260 installed in above-mentioned back segment body 250 In screw rod as clearance adjustment unit 270 is connected on the horizontal guide pulley of a certain side and with the rotation side of screw rod To the spacing adjusted between above-mentioned a pair of horizontal guide pulley 260.
Complete as previously mentioned aluminum pipe Al a linearization(-sation) and proper circle after be fed to cleaning unit 300, then being stained with While foreign matter on aluminum pipe Al surfaces is cleaned, fine handling scratches are formed on above-mentioned aluminum pipe Al surfaces.
Describe an embodiment of the cleaning unit 300 with foregoing effect in detail with reference to Fig. 4 to Fig. 6.
Including:Slurry housing piece 310, front end and rearward end are formed with the aluminum pipe traveling hole for allowing aluminum pipe Al to run through traveling 314;Slurry feeding unit 320, slurry is supplied for the aluminum pipe for the slurry housing piece of advancing;Impurity remover 330, obtain rotating in the state of the aluminum pipe of above-mentioned slurry having wrapped up, cause friction with aluminum tube surfaces and remove aluminum pipe table The impurity in face simultaneously generates fine handling scratches;Support unit 340, rotatably propped up without prejudice to the impurity remover of above-mentioned rotation Support;Rotary unit 350, by impurity remover transmitting rotary power that above-mentioned support unit supports to drive impurity remover to revolve Turn;Slurry cleaning member 360, the slurry that the above-mentioned aluminum tube surfaces through over cleaning are attached is removed;Pump, upper Stating the slurry that slurry housing piece is housed, to be re-supplied to above-mentioned slurry feeding unit not shown.
Above-mentioned slurry housing piece 310 receives the slurry that slurry feeding unit 320 is supplied, slurry Slurry is fed to aluminum pipe Al surfaces by feeding unit 320, and impurity remover 330 then cleans and obtains the aluminum pipe Al of slurry Surface simultaneously forms fine handling scratches, and support unit 340 is rotatably giving safety firm branch without prejudice to above-mentioned impurity remover Support, above-mentioned rotary unit 350 drive above-mentioned impurity remover 330 to rotate, and slurry cleaning member 360 is removed and sticked in through over cleaning Aluminum pipe Al surfaces on slurry, pump is then re-supplied to the slurry that slurry housing piece 310 is received and washes Wash and use water supply unit 320.
The following detailed description of the preferred embodiment of each inscape of the cleaning unit 300 with foregoing effect.
Multiple cleaning units 300 of the invention are installed along the direct of travel of the aluminum pipe of traveling slurry housing piece 310 Preferably, but this is not necessary item of the invention, even if after only installing one even use.
Above-mentioned slurry housing piece 310 includes:Slurry containing case 311, pacify along the direct of travel of above-mentioned aluminum pipe Dress;Lid 312, it can be opened and closed installed in the top of the slurry containing case;Discharge outlet 313, received installed in above-mentioned slurry The bottom side of tank, discharge the slurry of slurry housing piece.
Above-mentioned slurry containing case 311 is used to receive the slurry that above-mentioned slurry feeding unit 320 is supplied And reused, the slurry splash phenomena that above-mentioned lid 312 is occurred when preventing above-mentioned impurity remover 330 from rotating While, moreover it is possible to ensure the security of operator from the impurity remover 330 of above-mentioned rotation, discharge outlet 313 is then by above-mentioned washing Pump is supplied to after the slurry discharge received with water containing case 311.
Moreover, above-mentioned slurry feeding unit 320 includes:Slurry supply pipe 321, pacify to lower end connection said pump Dress;Flexible pipe (flexible hoss) 322, is installed with being connected to the upper end of the slurry supply pipe;Nozzle 323, installed in upper State the front end of flexible pipe and supply slurry to aluminum pipe.
The slurry that above-mentioned slurry supply pipe 321 rises pump is transferred to flexible pipe 322, and flexible pipe 322 then receives Be transferred to nozzle 323 after slurry from slurry supply pipe 321, above-mentioned flexible pipe 322 can not only stand vertically or Camber is bent easily, moreover it is possible to maintains the above-mentioned state for standing vertically state or bending to above-mentioned arc, nozzle 323 will then spue Mouth is disposed adjacent to the position on aluminum pipe top and supplies slurry to aluminum pipe.
Moreover, as shown in figure 5, above-mentioned impurity remover 330 includes:Cylindrical protection tube 331, formed with multiple drainings Hole 331c and ring engagement groove 331b a pair of semicircular pipe 331a is formed according to a determining deviation in inner peripheral surface tie with facing each other Close;Cleaning element 332, sandwiching be incorporated in above-mentioned ring engagement groove 331b circular rings 332a inner peripheral surface be mounted with before terminate Touch the brush 332b of above-mentioned aluminum tube surfaces;Side plug 333, it is central then be drilled with and allow each installed in the both ends of above-mentioned protection pipe The hole 333b that aluminum pipe is advanced;Pulley 334, continuously installed with the side plug of above-mentioned side.
Allow above-mentioned a pair of semicircular pipe 331a face each other with reference to and the reasons why form cylindrical protection tube 331 for be for To be mounted with brush 332b circular rings 332a, that is, cleaning element 332 easily, be tightly fitted into above-mentioned protection pipe 331 Ring engagement groove 331b or removed, osculum 331c can not only will clean aluminum pipe slurry discharge, moreover it is possible to meat Whether is the damage of eye observation cleaning element 332, and side plug 333 covers the both ends of protection pipe 331, is formed at side plug 333 hole 333a then allows aluminum pipe to advance, and pulley 334 is then connected to the installation of the ground of belt 353, and the belt 353 is then from following explanation Rotary unit 350 receive rotary power.On the other hand, above-mentioned brush 332b circular rings 332a is installed by possessing elastic force Some material in metal or resin is formed, and two terminal parts for the circular rings 332a being made up of above-mentioned material are then mutually practised physiognomy Pair and formed with isolating the determining deviations of 332c mono-, its reason is to be arranged on the circular rings 332a segregate state of two terminal parts Above-mentioned a pair of semicircular pipe 331a is combined with each other to be formed after being formed at above-mentioned a pair of semicircular pipe 331a ring engagement groove 331b During cylindrical protection tube 331, above-mentioned ring engagement groove 331b, which applies pressure to circular rings 332a, allows above-mentioned circular rings 332a isolation The spacing of 332c parts narrow or contact and so that circular rings 332a combines closely in ring engagement groove 331b, so as to allow circular rings 332a does not dally in cylindrical protection tube 331 and does not move about and improve the surface clean efficiency of aluminum pipe.
Although the circular rings 332a structures of the invention described above are faced each other and with isolating the determining deviations of 332c mono- with two terminal parts Formed preferably, but above-mentioned two terminal part can not also isolate mutually and fix in close contact to each other.
The method that a pair of semicircular pipe 331a for forming above-mentioned cylindrical protection tube 331 is combined with each other and fixed is as follows, After a pair of semicircular pipe 331a is combined with each other, allows and be formed at the screwed hole of two side ends central portion and be formed at side plug 333 Bolt portion 333a be screwed after using screw run through a pair of semicircular pipe 331a after fixing side plug 333, In addition, as long as can a pair of semicircular pipe 331a is disconnected from each other or combination and can firmly fixing side plug 333 Structure all may be used.
Moreover, above-mentioned circular rings 332a brush 332b is fixedly mounted in by some material in synthetic resin or metal Texture is into above-mentioned brush 332b terminal part is in close contact aluminum pipe Al surfaces and is in linkage with the rotatably clear of impurity remover 330 Above-mentioned aluminum pipe Al surfaces are washed, at the same time also form fine handling scratches, trickle scrape also is formed while above-mentioned aluminum tube surfaces are cleaned The reasons why trace is to improve resin coating ability.
Moreover, above-mentioned support unit 340 has the inner side that its lower end is fixedly mounted in above-mentioned slurry housing piece 310 The central portion on bottom faces and top has then bored the Support bracket 341 in hole 342, and the hole 342 is located at and above-mentioned hole 333b is formed always The position of line, bearing 343 is installed between a side end of the Support bracket and above-mentioned impurity remover 330 and allows above-mentioned impurity Remover swimmingly rotates.
Above-mentioned bearing 343 not only allows impurity remover 330 swimmingly to rotate, moreover it is possible to supports impurity remover 330, supporting bracket Frame 341 then supports and fixed above-mentioned bearing 343, and hole 342 is then used for firmly installing and fixing the safety of bearing 343.
The rotary unit 350 of the present invention by motor 351, the pulley 352 on the axle of the motor, by above-mentioned pulley The belt belt353 that is connected between 352 and the pulley 334 of impurity remover 330 is formed, and it is by above-mentioned rotary unit 350 The revolving force of motor 351 pass to impurity remover 330.
Moreover, above-mentioned slurry cleaning member 360 is the seal 361 being made up of elastic material, its firmly fixed peace Mounted in the aluminum pipe traveling hole 314 for being formed at the above-mentioned rear end of slurry housing piece 310, center formed with tight aluminum pipe outside The hole 362 on surface.
As long as the material rubber of above-mentioned seal 361, silica gel (Silicone) etc possesses elastic force person, hole As long as 362 size can tight aluminum pipe external diameter surface, its reason is in order to via above-mentioned impurity remover 330 Remove the slurry attached on the surface of the aluminum pipe of impurity or impurity is wiped and eliminated.
The aluminum pipe Al of above-mentioned slurry cleaning member 360 be have passed through again by supplying the purge chamber 370 of slurry simultaneously Cleaning once, and can pass through the second stage slurry cleaning member 380 for the outlet side for being arranged on above-mentioned purge chamber 370 When stick in aluminum pipe Al slurry wipe eliminate.The structure of above-mentioned second stage slurry cleaning member 380 and above-mentioned wash Wash identical with water cleaning member 360.
The aluminum pipe Al cleaned as previously mentioned is as shown in Figure 1 into drying unit 400 and the aluminium by cleaning unit 300 The moisture remained on pipe Al surface is dried and is preheated aluminum pipe, and it includes allowing aluminum pipe Al through the drying box advanced 410th, supply the air heating apparatus 430 of 80-120 DEG C of hot blast for the aluminum pipe inside the drying box of advancing, install with being connected thereto Blower fan 420.
The reasons why moisture for remaining in aluminum pipe is dried using above-mentioned hot blast is as follows, if not having drying in moisture When binding agent being supplied to aluminum pipe by the adhesive-coated unit 500 of subsequent handling under state, above-mentioned binding agent can not be stably It is bonded in aluminum tube surfaces and break-off occurs, so as to turns into the reason for causing resin coating bad.
Moreover, the reasons why using above-mentioned hot-air pre-heating aluminum pipe is as follows, above-mentioned adhesive-coated unit 500 is supplied to aluminum pipe Binding agent is formed after molten resin class, above-mentioned viscous if above-mentioned aluminum pipe temperature is far below the temperature of above-mentioned molten resin class Knot agent will immediately harden while aluminum pipe is fed to and be difficult to application of resin, it is therefore desirable to prevent the phenomenon.
The temperature for the hot blast that above-mentioned drying box 410 is supplied blower fan 420 is incubated, and blower fan 420 then heats air To aluminum pipe, air heating apparatus 430 sucks extraneous air and hot blast is made after heating the hot blast feeding that device 430 is heated.
As shown in Figures 7 and 8, adhesive-coated unit 500 of the invention is uniformly coated to binding agent from above-mentioned dry The surface for the aluminum pipe that dry unit 400 discharges, an embodiment of above-mentioned adhesive-coated unit 500 include:Binding agent supply 510;Adhesive-coated device 520, the binding agent for being fed to above-mentioned aluminum pipe is uniformly distributed in aluminum tube surfaces.
The binding agent that above-mentioned binding agent supply 510 is formed after resinae is melted is supplied to aluminum pipe, adhesive-coated device 520 are supplied to the binding agent of aluminum pipe to be uniformly applied to aluminum tube surfaces with uniform thickness above-mentioned binding agent supply 510.
Above-mentioned binding agent supply 510 allows in funnel (hopper) 511 and resin melting and is fed to aluminum pipe by nozzle 512 Al top, the binding agent for being fed to aluminum pipe as previously mentioned are then equal with uniform thickness when by adhesive-coated device 520 Be coated on aluminum tube surfaces evenly, its principle is as follows, formed in the center of adhesive-coated device 520 allow aluminum pipe pipe walk into hole 521, But the size of hole 521 is formed according to the thickness for the adhesive layer for being coated on aluminum tube surfaces, so as to pass through binding agent in above-mentioned aluminum pipe Binding agent is uniformly coated to aluminum tube surfaces with uniform thickness during the hole 521 of spreader 520.
As previously mentioned by adhesive-coated unit 500 and be coated with the aluminum pipe Al of binding agent will by preheating unit 600 It is preheating to the temperature of suitable application of resin, and the preheating unit 600 includes as illustrated in fig. 1:The aluminum pipe of traveling is preheating to 100 ± 15 DEG C of first stage preheating unit 610;The aluminum pipe high-frequency heating of traveling to 220 ± 30 DEG C of high-frequency heating unit 620.
Above-mentioned first stage preheating unit 610 is tentatively preheating to aluminum pipe 100 ± 15 DEG C, and high-frequency heating unit 620 is then The aluminum pipe temperature similar in appearance to liquid-phase resin is maintained to be heated to apply easily before application of resin, above-mentioned high-frequency heating Unit 620 can only installation it is a certain in portion or high-frequency heating portion by directly heating of being heated of the heat generated on line with heating function It is individual or install above-mentioned use after both successively.
Foregoing preheating unit 600 is usually used device, therefore by description is omitted.
The resin coating element 700 of present invention application of resin in the aluminum tube surfaces for be coated with binding agent, application of resin Reason is to prevent that aluminum pipe corrosion is incubated to increase the service life, for the refrigerant advanced in aluminum pipe.
The resin coating element 700 and well-known general device of the foregoing present invention, therefore will not say The bright method that resin coating is carried out by resin coating element 700.
The cooling unit 800 of the present invention cools down the above-mentioned aluminum pipe for being coated with resin, and this is to allow the above-mentioned aluminium for being coated with resin Pipe is impregnated in the cooling water for the cooling bath for being loaded with cooling water and it is advanced and is subject to the usual technology of water, therefore will save Slightly its detailed description.
The aluminum pipe cooled down as previously mentioned is then drawn by extraction unit 900, and the one of above-mentioned extraction unit 900 implements for example to scheme Formed shown in 10:The each up/down driving wheel 910,940 for receiving to rotate after the power of drive motor is arranged on the side of body 970 The up/down portion in face, up/down idle pulley 920,950, which is maintained on same line and is arranged on above-mentioned up/down driving wheel, isolates necessarily On the position of distance, respective elastic webbing is connected between driving wheel and upper idler and above-mentioned lower driving wheel and lower idle pulley on above-mentioned 930th, 960 ground are installed.
The method that the aluminum pipe for being coated with resin is drawn using above-mentioned extraction unit 900 is, in the aluminum pipe position for being coated with resin In the state of between each elastic webbing 930,960, above-mentioned each elastic webbing 930,960 be driven after the driving force of motor and Up/down driving wheel 910,940 and up/down idle pulley 920,950 rotate and allowed by the revolving force together the aluminum pipe for being coated with resin As the rotary speed of above-mentioned elastic webbing 930,960 is brought out.
Moreover, as shown in Figure 1, it is necessary to which the aluminum pipe for being coated with resin that extraction unit 900 is drawn cuts into a fixed length Cut off, or need above-mentioned extraction unit 900 after the outlet side of above-mentioned extraction unit 900 also installs shearing device C when spending When the aluminum pipe for being coated with resin drawn is wound up into roller after the outlet side installation coiler device W of above-mentioned extraction unit 900 It is wound up into roller.
Moreover, after the present invention can also install guide unit G between above-mentioned linearization(-sation) unit 200 and cleaning unit 300 Use, installation guide unit G can the aluminum pipe Al safety and precises discharged by above-mentioned linearization(-sation) unit 200 shown in Fig. 3 and The aluminum pipe traveling hole 314 of slurry housing piece 310 is not fed to not travellingly.
The structure of guide unit G with foregoing effect is that lower end is fixedly installed to the fixed mount G1 on ground, for row Enter the aluminum pipe of the fixed mount top give the top sheave G2 for supporting and guide, support aluminum pipe bottom and guided Lower sheave G3 each self installations in a manner of it can adjust upper-lower position, the pulley of certain side is with motor in above-mentioned up/down pulley Fixture G4 is that medium is installed with being connected to motor G5, and a motor fixer G4 side is then fixedly installed to above-mentioned fixation Frame G1.
In the guide unit G formed as previously mentioned, aluminum pipe is capable between above-mentioned top sheave G2 and lower sheave G3 The reasons why entering, allowing above-mentioned up/down pulley G2G3 to carry out position adjustments be, in order to allow the aluminum pipe of slurry housing piece 310 Traveling hole 314 and the aluminum pipe being traveling between top sheave G2 and lower sheave G3 turn into a straight line and are adjusted.
Above-mentioned top sheave G2 position adjustments method is, in the motor fixer G4 that motor G5 is firmly fixed formed with length Groove G7, the elongated slot then formed with the bolt being screwed with fixed mount G1, are turned on above-mentioned bolt and adjusted in elongated slot G7 Bolt is fastened behind position again and motor fixer G4 is fixed on fixed mount G1.
Moreover, above-mentioned lower sheave G3 position adjustments method is, formed on fixed support lower sheave G3 support member G6 There is elongated slot G8 and lower sheave G3 axle to be fixed through the long trough, thus relieve after above-mentioned lower sheave G3 axle fixed force Elongated slot G8 is adjusted, and then retightens lower sheave G3 axle.
Moreover, installation induction as illustrated in fig. 9 is single between the preheating unit 600 and resin coating element 700 of the present invention First S, the aluminum pipe that the induction cell S is discharged to preheating unit 600 are induced and safety and precise and not being fed to travellingly Resin coating element 700, in above-mentioned induction cell S, the backspin supported and guided is given to the bottom of the aluminum pipe of traveling Swivel S1 is arranged on following rotator bracket S2 in a manner of it can rotate simultaneously adjusting position, in the juxtaposition of above-mentioned following rotator Put, the two sided rotary body S3 for supporting and being guided is given can rotate and adjust position to the two sides of the aluminum pipe of traveling The mode put is arranged on side rotary body bracket S4.
Above-mentioned following rotator S1 and a two sided rotary body S3 can be installed in a manner of adjusting position the reasons why be in order to Aluminum pipe is allowed to realize that resin applies after being enter precisely intoed when entering resin coating element 700.
It is for the method for above-mentioned following rotator S1 progress position adjustments in following rotator bracket S2, due to following rotator support Frame S2 utilizes fixing bolt S6 in elongated slot S5 regulation following rotators S1 position formed with elongated slot S5.
Moreover, the method that position adjustments are carried out to above-mentioned two sided rotary body S3 is, side rotation is arranged on by allowing Body bracket S4 screw shaft S7 rotates and pushes or pulls on side rotary body bracket S4 method regulation.
The aluminum pipe resin coating device of the foregoing present invention can clean aluminium perfectly before aluminum pipe application of resin While pipe surface, moreover it is possible to fine handling scratches are formed on the surface of the aluminum pipe of cleaning, so as to firm safely in aluminum tube surfaces Ground application of resin and be addressed the problem of overlay departs from after application of resin, and then aluminum pipe resin coating best in quality is made Product.

Claims (17)

1. a kind of aluminum pipe resin coating device, it includes:Linearization(-sation) unit (200), aluminum pipe feeding unit (100) is supplied Aluminum pipe (Al) is subject to linearization(-sation);Cleaning unit (300), cleans the aluminum tube surfaces of linearization(-sation);Drying unit (400), The aluminum pipe of cleaning is subject to drying;Adhesive-coated unit (500), supply binding agent for dry aluminum pipe and be coated with;Preheating unit (600), the aluminum pipe for being coated with binding agent is preheated;Resin coating element (700), in the surface application of resin of the aluminum pipe of preheating; Cooling unit (800), cools down the aluminum pipe for being coated with resin;Unit (900) is drawn, is drawn through overcooled aluminum pipe, its It is characterised by,
Above-mentioned cleaning unit (300) includes:Slurry housing piece (310), front end and rearward end formed with allow aluminum pipe through row The aluminum pipe traveling hole (314) entered;Slurry feeding unit (320), for the aluminum pipe supply for above-mentioned slurry housing piece of advancing Slurry;Impurity remover (330), obtain rotating in the state of the aluminum pipe of above-mentioned slurry having wrapped up, with aluminum pipe table Face causes friction and removes the impurity of aluminum tube surfaces;Support unit (340), without prejudice to the rotation of the impurity remover of above-mentioned rotation Ground is supported;Rotary unit (350), it is miscellaneous to drive by impurity remover transmitting rotary power that above-mentioned support unit supports Matter remover rotates;Slurry cleaning member (360), the slurry that the above-mentioned aluminum tube surfaces through over cleaning are attached is subject to Remove;Pump, the slurry that above-mentioned slurry housing piece is housed is re-supplied to above-mentioned slurry feeding unit,
Above-mentioned impurity remover (330) includes:Cylindrical protection tube (331), formed with multiple osculums (331c) and The a pair of semicircular pipe (331a) that inner peripheral surface forms ring engagement groove (331b) according to a determining deviation combines with facing each other;Clean structure Part (332), the inner peripheral surface for sandwiching being incorporated in the circular rings (332a) of above-mentioned ring engagement groove are mounted with the above-mentioned aluminium of preceding end in contact The brush (332b) of pipe surface;Side plug (333), it is central then be drilled with and allow aluminum pipe each installed in the both ends of above-mentioned protection pipe The hole (333b) of traveling;Pulley (334), continuously installed with the side plug of above-mentioned side.
2. aluminum pipe resin coating device according to claim 1, it is characterised in that
Above-mentioned linearization(-sation) unit (200) divides into the leading portion body installed along aluminum pipe (Al) direct of travel with vertical direction (210) and with the back segment body (250) of horizontal direction installation formed, in above-mentioned leading portion body (210) with maintaining a determining deviation It is mounted with to house aluminum pipe (Al) and applies pressure in the up/down direction of aluminum pipe to induce a pair of of linearization(-sation) and proper circle vertical Guide pulley (220), it is mounted with maintaining a determining deviation to house aluminum pipe and in the both sides of aluminum pipe in above-mentioned back segment body (250) Face direction applies pressure to induce a pair of horizontal guide pulley (260) of linearization(-sation) and proper circle, installed in above-mentioned leading portion body The vertical guide pulley of a pair of (220) in positioned at a certain side vertical guide pulley and led installed in the level of above-mentioned back segment body Draw in pulley (260) and be mounted with to adjust the clearance of above-mentioned each pulley (220,260) on the horizontal guide pulley of a certain side Clearance adjustment unit (230,270).
3. aluminum pipe resin coating device according to claim 1, it is characterised in that
Multiple above-mentioned cleaning units (300) are installed along the direct of travel of aluminum pipe.
4. aluminum pipe resin coating device according to claim 1, it is characterised in that
Above-mentioned slurry housing piece (310) includes:Slurry containing case (311), pacify along the direct of travel of above-mentioned aluminum pipe Dress;Cover (312), can be opened and closed installed in the top of above-mentioned slurry containing case;Discharge outlet (313), installed in above-mentioned washing With the bottom side of water containing case, the slurry of discharge slurry housing piece.
5. aluminum pipe resin coating device according to claim 1, it is characterised in that
Above-mentioned slurry feeding unit (320) includes:Slurry supply pipe (321), install to lower end connection said pump;It is soft Manage (322), install with being connected to the upper end of above-mentioned slurry supply pipe;Nozzle (323), installed in the front end of above-mentioned flexible pipe simultaneously And supply slurry to aluminum pipe.
6. aluminum pipe resin coating device according to claim 1, it is characterised in that
Above-mentioned circular rings (332a) are made up of some material in the metal or resin that possess elastic force, are made up of above-mentioned material Two terminal parts of above-mentioned circular rings then face each other and formed with isolating (332c).
7. aluminum pipe resin coating device according to claim 1, it is characterised in that
Above-mentioned support unit (340) have its lower end be fixedly mounted in above-mentioned slurry housing piece inside bottom face and on The central portion in portion has then bored the Support bracket (341) of hole (342), and the hole (342) is located at and above-mentioned aluminum pipe traveling hole is formed always The position of line, bearing (343) is installed between a side end of the Support bracket and above-mentioned impurity remover and allows above-mentioned impurity Remover swimmingly rotates.
8. aluminum pipe resin coating device according to claim 1, it is characterised in that
Above-mentioned slurry cleaning member (360) is the seal (361) being made up of elastic material, and it, which is fixedly mounted in, is formed at The aluminum pipe traveling hole of above-mentioned slurry housing piece rear end, the central hole (362) formed with tight aluminum pipe outer surface.
9. aluminum pipe resin coating device according to claim 1, it is characterised in that
Guide unit (G) is installed between above-mentioned linearization(-sation) unit (200) and cleaning unit (300), the guide unit (G) allows directly The aluminum pipe that line unit is discharged accurately is guided into the aluminum pipe traveling hole of slurry housing piece.
10. aluminum pipe resin coating device according to claim 9, it is characterised in that
In above-mentioned guide unit (G), lower end is fixedly installed to fixed mount (G1), the aluminium for the fixed mount of advancing on ground It is equal that the top sheave (G2) for supporting and being guided, the lower sheave (G3) for supporting the bottom of aluminum pipe and being guided are given in the top of pipe Each self installation in a manner of it can adjust upper-lower position, the pulley of certain side is with motor fixer (G4) in above-mentioned up/down pulley Installed with being connected to motor (G5) for medium, a side of the motor fixer (G4) is then fixedly installed to above-mentioned fixed mount (G1)。
11. aluminum pipe resin coating device according to claim 1, it is characterised in that
Above-mentioned adhesive-coated unit (500) includes:Binding agent, is supplied to aluminum pipe by binding agent supply (510);Binding agent applies Cloth device (520), the binding agent for being fed to above-mentioned aluminum pipe is uniformly distributed in aluminum tube surfaces.
12. aluminum pipe resin coating device according to claim 1, it is characterised in that
Installation induction unit (S), the induction unit (S) are right between above-mentioned preheating unit (600) and resin coating element (700) The aluminum pipe that preheating unit is discharged is induced and is fed to resin coating element exactly.
13. aluminum pipe resin coating device according to claim 12, it is characterised in that
In above-mentioned induction unit (S), the bottom of the aluminum pipe of traveling is given the following rotator (S1) supported and guided with It can rotate and the mode of adjusting position is arranged on following rotator bracket (S2), in the close position of above-mentioned following rotator, to row The two sides of the aluminum pipe entered, which are given, to be supported and the two sided rotary body (S3) that guide is can rotate simultaneously adjusting position Mode is arranged on side rotary body bracket (S4).
14. aluminum pipe resin coating device according to claim 1, it is characterised in that
Above-mentioned preheating unit (600) includes:The aluminum pipe of traveling is preheating to 100 ± 15 DEG C of first stage preheating unit (610); The aluminum pipe high-frequency heating of traveling to 220 ± 30 DEG C of high-frequency heating unit (620).
15. aluminum pipe resin coating device according to claim 1, it is characterised in that
In above-mentioned extraction unit (900), receive each up/down driving wheel (910,940) rotated after the power of drive motor Installed in the up/down portion of body (970) side, up/down idle pulley (920,950) maintains same line with above-mentioned up/down driving wheel Above and on the position of isolation certain distance, driving wheel and upper idler and above-mentioned lower driving wheel and lower idle pulley on above-mentioned Between install with connecting respective elastic webbing (930,960).
16. aluminum pipe resin coating device according to claim 1, it is characterised in that
Shearing device (C) is also installed in the outlet side of above-mentioned extraction unit (900), the shearing device (C) arranges extraction unit The aluminum pipe put cuts into certain length.
17. aluminum pipe resin coating device according to claim 1, it is characterised in that
In the outlet side installation coiler device (W) of above-mentioned extraction unit (900), the coiler device (W) discharges extraction unit Aluminum pipe be wound up into curling roller.
CN201410394730.4A 2014-07-21 2014-08-12 Aluminum pipe resin coating device Active CN105268616B (en)

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KR102208535B1 (en) * 2019-11-08 2021-01-28 우한기 Method for manufacturing multi layered aluminium pipe for cooling and heating system and multi layered aluminium pipe produced thereby
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CN110802002A (en) * 2019-12-06 2020-02-18 宁波慧创新材料科技有限公司 Aluminum pipe surface resin coating system
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