CN105255182A - Carbon nanotube-stainless steel fiber filling-modified PPS/PBT composite thermal conductive plastic for LEDs and preparation method thereof - Google Patents

Abstract

The invention discloses a carbon nanotube-stainless steel fiber filling-modified PPS/PBT composite thermal conductive plastic for LEDs and a preparation method thereof. The thermal conductive plastic employs a mixture of a PPS plastic and a PBT plastic, integrates the advantages of both the PPS plastic and the PBT plastic and has good mechanical properties and resistance to heat, ageing and the like; the carbon nanotube and stainless steel fiber are utilized for thermal conduction modification of PBT and PPS, respectively; and the process of melt spinning is adopted to prepare composite short fibers from the PPS plastic and the PBT plastic, conductive filling materials in the obtained composite short fibers are uniformly dispersed and the two composite short fibers are easier to disperse and bond in later mixing and can form a uniform and stable heat transfer network, so the phenomenon of nonuniform heat transfer of plastics in traditional production methods can be improved and the utilization rate of the thermal conductive filling materials can be enhanced. Test results show that the composite thermal conductive plastic has excellent thermal conductivity, good toughness, is easy to machine, economic and durable, and can be widely used in the field of heat dissipation of the LEDs.

Description

PPS/PBT composite heat-conducting plastics that a kind of LED carbon nanotube-Stainless Steel Fibre is filling-modified and preparation method thereof

Technical field

The present invention relates to heat-conducting plastic preparing technical field, particularly relate to filling-modified PPS/PBT composite heat-conducting plastics of a kind of LED carbon nanotube-Stainless Steel Fibre and preparation method thereof.

Background technology

LED is as the novel light source of a generation, and the working temperature of its light extraction efficiency and life-span and chip has direct relation, and heat dissipation problem is always the focus paid close attention to.No matter LED chip encapsulates or Design of Luminaires application, often need to discharge by thermally conductive material the heat that LED produces, cost for dispelling the heat also occupies the proportion of system cost about 20% ~ 30%, and the Cooling Solution seeking high performance-price ratio also becomes the target of dealer's pursuit always.

At present in LED illumination light source and light fixture are produced, main employing metal aluminium or stupalith are as heat conduction and heat radiation system, but, all there are some defects in actual use in these materials, although such as aluminium base heat sink material has comparatively excellent heat-sinking capability, its exist the moulding process cycle long, itself there is electroconductibility and the problem such as moulding is single, and although stupalith insulate, but higher than great, shaping difficulty, be unfavorable for batch production, its application is also restricted.

Organic heat-conducting plastic starts to be paid close attention in the industry in recent years gradually, first plastics itself have the advantages such as good insulation, lightweight, inexpensive, various shapes, production for LED illumination product provides a kind of new thinking and solution, the difficult point of heat-conducting plastic is to improve its thermal conductivity, traditional production method mainly by the plastic directly the blended banburying of blending height heat conductive filler extrude and obtain, this method produces the problem that the heat conduction of heat-conducting plastic ubiquity is uneven, filler utilization ratio is low obtained, and its comprehensive heat conduction and heat radiation effect is still to be modified.

Summary of the invention

The object of the invention is exactly the defect in order to make up prior art, PPS/PBT composite heat-conducting plastics providing a kind of LED carbon nanotube-Stainless Steel Fibre filling-modified and preparation method thereof.

The present invention is achieved by the following technical solutions:

The PPS/PBT composite heat-conducting plastics that a kind of LED carbon nanotube-Stainless Steel Fibre is filling-modified, it is characterized in that, this composite plastic is made up of the raw material of following weight part: PPS master batch 60-65, PBT master batch 20-25, triphenyl phosphite 0.2-0.3, antioxidant 1010 0.1-0.2, silane coupling agent 1-2, calcium zinc stabilizer 1-1.5, shortly cut Stainless Steel Fibre 20-25, polyvinyl chloride (PVC) paste 6-8, carbon nanotube 8-10.

The preparation method of the PPS/PBT composite heat-conducting plastics that described a kind of LED carbon nanotube-Stainless Steel Fibre is filling-modified is:

(1) PBT-carbon nano tube composite fibre is prepared: be first uniformly mixed by the silane coupling agent of carbon nanotube and 0.2-0.3 weight part, subsequently itself and PBT master batch are uniformly mixed, through melt-spinning technology, gained compound makes that length is 20-30mm, diameter is that the composite short fiber of 50-80 μm is for subsequent use;

(2) PPS-Stainless Steel Fibre conjugated fibre is prepared: first mixed with the silane coupling agent of residuals weight part by short Stainless Steel Fibre of cutting, subsequently itself and PPS master batch mix and blend are uniformly dispersed, through melt-spinning technology, gained material makes that length is 10-20mm, diameter is that the composite short fiber of 60-100 μm is for subsequent use;

(3) mix in rear input twin screw extruder by step (1) and (2) gained composite short fiber and other leftover materials, extruding pelletization under 240-250 DEG C of condition, obtains described composite heat-conducting plastics.

Beneficial effect: the present invention by PPS plastics and PBT plastic used in combination, combine both advantages, there is the effects such as good mechanical property and heat-resisting ageing-resisting, utilize carbon nanotube and Stainless Steel Fibre respectively to PBT, PPS carries out heat conduction modification, and adopt the technique of melt-spinning to make composite short fiber respectively, heat conductive filler disperses more even in the fibre, and these two kinds of composite short fibers more easily disperse to combine at later stage mixing process, uniform and stable heat trnasfer network can be formed, significantly can improve the phenomenon of the plastics heat conduction inequality that conventional production methods is brought, improve heat conductive filler utilization ratio, test result shows that this composite heat-conducting plastics have excellent thermal conductivity, toughness is good, be easy to machine-shaping, economy and durability, LED field of radiating can be widely used in.

Embodiment

Embodiment

The composite plastic of this embodiment is prepared by the raw material of following weight part: PPS master batch 65, PBT master batch 25, triphenyl phosphite 0.3, antioxidant 1010 0.2, silane coupling agent 1.5, calcium zinc stabilizer 1.5, shortly cut Stainless Steel Fibre 25, polyvinyl chloride (PVC) paste 8, carbon nanotube 10.

The preparation method of the PPS/PBT composite heat-conducting plastics that described a kind of LED carbon nanotube-Stainless Steel Fibre is filling-modified is:

(1) PBT-carbon nano tube composite fibre is prepared: be first uniformly mixed by the silane coupling agent of carbon nanotube and 0.3 weight part, subsequently itself and PBT master batch are uniformly mixed, through melt-spinning technology, gained compound makes that length is 30mm, diameter is that the composite short fiber of 60 μm is for subsequent use;

(2) PPS-Stainless Steel Fibre conjugated fibre is prepared: first mixed with the silane coupling agent of residuals weight part by short Stainless Steel Fibre of cutting, subsequently itself and PPS master batch mix and blend are uniformly dispersed, through melt-spinning technology, gained material makes that length is 20mm, diameter is that the composite short fiber of 100 μm is for subsequent use;

(3) mix in rear input twin screw extruder by step (1) and (2) gained composite short fiber and other leftover materials, extruding pelletization under 250 DEG C of conditions, obtains described composite heat-conducting plastics.

The performance test results of the composite heat-conducting plastics obtained by the present embodiment is:

Project	Index
		Resistance to impact shock (KJ/m 2)	34.2
Flexural strength (MPa)	830
		Thermal conductivity (w/mk)	18.4
Flame retardant rating	UL94-V0
		Volume specific resistance (10 21Ω.cm）	2.6

Claims (2)

1. the PPS/PBT composite heat-conducting plastics that LED carbon nanotube-Stainless Steel Fibre is filling-modified, it is characterized in that, this composite plastic is made up of the raw material of following weight part: PPS master batch 60-65, PBT master batch 20-25, triphenyl phosphite 0.2-0.3, antioxidant 1010 0.1-0.2, silane coupling agent 1-2, calcium zinc stabilizer 1-1.5, shortly cut Stainless Steel Fibre 20-25, polyvinyl chloride (PVC) paste 6-8, carbon nanotube 8-10.

2. PPS/PBT composite heat-conducting plastics that a kind of LED carbon nanotube-Stainless Steel Fibre as claimed in claim 1 is filling-modified and preparation method thereof, its spy is, described preparation method is:

(1) PBT-carbon nano tube composite fibre is prepared: be first uniformly mixed by the silane coupling agent of carbon nanotube and 0.2-0.3 weight part, subsequently itself and PBT master batch are uniformly mixed, through melt-spinning technology, gained compound makes that length is 20-30mm, diameter is that the composite short fiber of 50-80 μm is for subsequent use;

(2) PPS-Stainless Steel Fibre conjugated fibre is prepared: first mixed with the silane coupling agent of residuals weight part by short Stainless Steel Fibre of cutting, subsequently itself and PPS master batch mix and blend are uniformly dispersed, through melt-spinning technology, gained material makes that length is 10-20mm, diameter is that the composite short fiber of 60-100 μm is for subsequent use;

(3) mix in rear input twin screw extruder by step (1) and (2) gained composite short fiber and other leftover materials, extruding pelletization under 240-250 DEG C of condition, obtains described composite heat-conducting plastics.