CN105252700B - A kind of preparation method of liquid pump cyclic sealing gasket - Google Patents
A kind of preparation method of liquid pump cyclic sealing gasket Download PDFInfo
- Publication number
- CN105252700B CN105252700B CN201510778784.5A CN201510778784A CN105252700B CN 105252700 B CN105252700 B CN 105252700B CN 201510778784 A CN201510778784 A CN 201510778784A CN 105252700 B CN105252700 B CN 105252700B
- Authority
- CN
- China
- Prior art keywords
- ring seal
- sealing gasket
- seal line
- batch mixing
- inner ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/77—Measuring, controlling or regulating of velocity or pressure of moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/78—Measuring, controlling or regulating of temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76494—Controlled parameter
- B29C2945/76498—Pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76494—Controlled parameter
- B29C2945/76531—Temperature
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Sealing Material Composition (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention belongs to pump type seal technical field, it is related to a kind of preparation method of liquid pump cyclic sealing gasket, fiber powder will be got out first, PP type plastic product particle, flake asbestos, nanometer stone rock dust, silica flour and talcum powder are put into according to the percentage by weight of setting be uniformly mixed in batch mixer after form batch mixing, injection machine is put into after batch mixing is dried again and is heated to molten condition, form fluid batch mixing, then fluid batch mixing is poured into mould, crude product is obtained after cooling, qualified crude product will be finally examined to be packaged into finished product, using the liquid pump cyclic sealing gasket of plastic production, the air-tightness of liquid pump inlet connection can be strengthened, the top and bottom of sealing gasket disk are respectively provided with multi-sealed cable architecture, realize line contact sealing, reduce gas-liquid leakage, effectively improve lift value and sealing effectiveness;Its preparation technology is simple, and design principle is reliable, and processing cost is low, product good sealing effect, and applied environment is friendly.
Description
Technical field:
The invention belongs to pump type seal technical field, it is related to a kind of preparation method of liquid pump cyclic sealing gasket, especially
It is a kind of with multi-sealed cable architecture, liquid pump is reduced gas-liquid leakage, effectively improve the annular seal of liquid pump lift value
The preparation technology of pad.
Background technology:
Liquid pump is the device for the energy for the mechanical energy of prime mover being converted to liquid;Liquid pump is before activation, first in pump
The liquid conveyed is filled in shell, after startup, prime mover rotarily drives liquid pump rotation, and liquid pump impeller is revolved at a high speed
Turn, while impeller drives interlobate liquid to rotate, liquid is thrown to impeller outer edge from impeller central under the influence of centrifugal force
And energy is obtained, and to leave impeller outer edge at a high speed into volute pump case, liquid flows into discharge line with higher pressure, defeated
Deliver to the place of needs;When liquid flows to outer rim by impeller central, certain vacuum is formd in impeller central, due to storage tank liquid
Pressure above face is more than the pressure of liquid pump porch, and liquid is just by continuously press-in impeller;Therefore, if liquid pump porch
Connecting portion have gas-liquid leakage phenomenon, then the reduction of vacuum at pump intake, reduce that liquid pump external and internal pressure is poor, shortening is raised
Journey (lift is the increment to energy at pump housing outlet at pump housing import of the Unit Weight liquid pumped of pump), as a result liquid is just
The place of needs can not be transported to.In the prior art, end face and liquid input tube road end face at the casing inlet of liquid pump
Between be directly connected to fix by bolt, contact of the face with face make sealing effectiveness not good;Therefore, a kind of liquid pump ring-type is sought
The preparation method of sealing gasket, prepares a kind of cyclic sealing gasket with multi-sealed cable architecture, and the liquid installed in liquid pump enters
Between mouth and liquid input tube road, ensure high between sealing gasket and liquid input tube road between liquid inlet and sealing gasket respectively
Effect is tightly connected, and reduces gas-liquid leakage, improves pump housing work lift and operating efficiency, and the preparation method of sealing gasket is simple, is easy to
Popularization.
The content of the invention:
The goal of the invention of the present invention is the shortcoming for overcoming prior art to exist, and seeks to design a kind of liquid pump ring-type close
The preparation method of packing, to solve poor sealing after being connected between the casing inlet of existing liquid pump and liquid input tube road,
Gas-liquid leakage causes lift to shorten, the problem of useful work reduces, effectively the sealing of enhancing casing inlet junction, improves output
Power, increases the lift value of liquid pump.
In order to realize foregoing invention purpose, the technique mistake of the preparation method of liquid pump cyclic sealing gasket of the present invention
Journey includes raw material preparation, dispensing and drying, injection machine and mould preparation, injection moulding and the examination and test of products and five steps of packaging:
(1), raw material prepares:String, useless cloth or hair that clean no-sundries are mixed into is chosen to be put into pulverizer and crush
Into fiber dust, PP type plastic product particle is chosen, asbestos are ground into 100-200 mesh powder, nanometer stone rock is processed
Into 100-200 mesh powder, quartz is processed into 150-200 mesh powder, takes the talcum powder of 100-200 mesh standby;
(2), dispensing and drying:The PP type plastic product particle 80- that will prepare by weight percentage in step (1)
90%th, the flake asbestos 5-6% of 100-200 mesh, silica flour 1-3%, 100-200 of nanometer stone rock dust 0.5-2%, 150-200 mesh
Purpose talcum powder 1-5% and fiber powder 1-5%, summation is 100%, and batch mixing is formed after being uniformly mixed in input batch mixer,
Batch mixing is put into dryer again, by dryer temperature control at 70-80 DEG C, prebake 1-2 hours is carried out to batch mixing, is removed mixed
Moisture in material;
(3), injection machine and mould prepare:Injection machine and micronic dust, particle and steam debris in mould are removed, respectively will note
Molding machine and mould switch on power, and are preheated to 40-60 DEG C;
(4), injection moulding:In the hopper for the injection machine that the batch mixing of drying in step (2) is put into step (3) preparation,
By hopper temperature control at 170-200 DEG C, batch mixing carries out being heated to molten condition in hopper, forms fluid batch mixing;Will injection
Machine is pushed into Stress control in 50-120MPa, and fluid batch mixing is pushed into the mould that step (3) prepares, by mould dwell pressure
Control makes fluid batch mixing be full of whole mold cavity in 30-70MPa;After cooling, complete de- in the presence of ejecting mechanism
Mould, is made liquid pump cyclic sealing gasket crude product;
(5), the examination and test of products and packaging:The profile of finished product, size are tested with slide calliper rule, had by gross visualization product
Without deformation and surface quality defect, after substandard product is detected, carry out crushing input recycling, it is qualified that qualified products are sticked
Label, is fitted into polybag and seals to obtain finished product together with packed drier.
The master of liquid pump cyclic sealing gasket made from the preparation method of liquid pump cyclic sealing gasket of the present invention
Body structure includes sealing gasket base, cylinder, boss, bolt and passes through hole, the first inner ring seal line, the second inner ring seal line, first
Outer ring seal line, the second outer ring seal line, cylindrical and inner circle;Sealing gasket base be circular ring, sealing gasket base it is cylindrical
With diameter greater than interior diameter of a circle, the inner circle edge of sealing gasket base is provided with the integrally formed circle perpendicular to sealing gasket base
Cylinder, the internal diameter of cylinder is identical with the diameter of the inner circle of sealing gasket base, and cylinder heights are 20~50mm;It is close on cylinder
One end of sealing gasket base is provided with the integrally formed boss around cylinder border, and the height of boss is 5~15mm, and thickness is 1~
2mm;4 diameter identical bolts uniformly are opened up by hole on cylindrical position on sealing gasket base, at sealing gasket bottom
Seat upper surface is provided with the first inner ring seal line and second inner ring seal line concentric with cylinder, the first inner ring seal line and boss
Spacing between external diameter is 3~5mm, and the spacing between the first inner ring seal line and the second inner ring seal line is 2~3mm, close
Packing base lower surface is provided with the first outer ring seal line and second outer ring seal line concentric with annulus, the first outer ring seal line
Identical with the diameter of the first inner ring seal line, the diameter of the second outer ring seal line and the second inner ring seal line is identical, the first inner ring
Seal line, the second inner ring seal line, the first outer ring seal line and the second outer ring seal line are cross-sectional structure identical triangle
Shape bulge-structure.
The present invention compared with prior art, adopts sealing gasket made of plastic, strengthens the air-tightness of liquid pump inlet connection,
The top and bottom of sealing gasket disk are respectively provided with multi-sealed cable architecture, realize line contact sealing, effectively improve sealing effectiveness;It is prepared
Technique is simple, and design principle is reliable, and processing cost is low, product good sealing effect, and applied environment is friendly.
Brief description of the drawings:
Fig. 1 is the cross-section structure principle schematic of sealing gasket produced by the present invention.
Fig. 2 is the plan structure principle schematic of sealing gasket produced by the present invention.
Embodiment:
Below by specific embodiment, the invention will be further described.
Embodiment 1:
The technical process of the preparation method for the liquid pump cyclic sealing gasket that the present embodiment is related to includes raw material preparation, dispensing
And drying, injection machine and mould prepare, five steps of injection moulding and the examination and test of products and packaging:
(1), raw material prepares:String, useless cloth or hair that clean no-sundries are mixed into is chosen to be put into pulverizer and crush
Into fiber dust, PP type plastic product particle is chosen, asbestos are ground into 100-200 mesh powder, nanometer stone rock is processed
Into 100-200 mesh powder, quartz is processed into 150-200 mesh powder, takes the talcum powder of 100-200 mesh standby;
(2), dispensing and drying:By weight percentage by the PP type plastic product particle 80% prepared in step (1),
The flake asbestos 5% of 100-200 mesh, nanometer stone rock dust 2%, the silica flour 3% of 150-200 mesh, the talcum powder 5% of 100-200 mesh
With fiber powder 5%, summation is 100%, forms batch mixing after being uniformly mixed in input batch mixer, then batch mixing is put into dryer
In, by dryer temperature control at 70-80 DEG C, prebake 1-2 hours is carried out to batch mixing, the moisture in batch mixing is removed;
(3), injection machine and mould prepare:Injection machine and micronic dust, particle and steam debris in mould are removed, respectively will note
Molding machine and mould switch on power, and are preheated to 40-60 DEG C;
(4), injection moulding:In the hopper for the injection machine that the batch mixing of drying in step (2) is put into step (3) preparation,
By hopper temperature control at 170-200 DEG C, batch mixing carries out being heated to molten condition in hopper, forms fluid batch mixing;Will injection
Machine is pushed into Stress control in 50-120MPa, and fluid batch mixing is pushed into the mould that step (3) prepares, by mould dwell pressure
Control makes fluid batch mixing be full of whole mold cavity in 30-70MPa;After cooling, complete de- in the presence of ejecting mechanism
Mould, is made liquid pump cyclic sealing gasket crude product;
(5), the examination and test of products and packaging:The profile of finished product, size are tested with slide calliper rule, had by gross visualization product
Without deformation and surface quality defect, after substandard product is detected, carry out crushing input recycling, it is qualified that qualified products are sticked
Label, is fitted into polybag and seals to obtain finished product together with packed drier.
Embodiment 2:
The step of the present embodiment is according to embodiment 1 makes, and the weight proportion of each component raw material is in step (2):Polypropylene
Class plastic grain 90%, the flake asbestos 5% of 100-200 mesh, nanometer stone rock dust 0.5%, the silica flour 1% of 150-200 mesh, 100-
The talcum powder 1% of 200 mesh, fiber powder 2.5%, summation is 100%.
Embodiment 3:
The step of the present embodiment is according to embodiment 1 makes, and the weight proportion of each component raw material is in step (2):Polypropylene
Class plastic grain 85%, the flake asbestos 5.5% of 100-200 mesh, nanometer stone rock dust end 1.5%, the silica flour 2% of 150-200 mesh,
The talcum powder 5% of 100-200 mesh, fiber powder 1%, summation is 100%.
Embodiment 4:
The step of the present embodiment is according to embodiment 1 makes, and the weight proportion of each component raw material is in step (2):Polypropylene
Class plastic grain 83%, the flake asbestos 6% of 100-200 mesh, nanometer stone rock dust end 2%, the silica flour 3% of 150-200 mesh, 100-
The talcum powder 2% of 200 mesh, fiber powder 4%, summation is 100%.
Embodiment 5:
The present embodiment according to liquid pump cyclic sealing gasket made from any one preparation method in embodiment 1-4, its
Agent structure includes sealing gasket base 1, cylinder 2, boss 3, bolt and passes through hole 4, the first inner ring seal line 5, the second inner ring seal
Line 6, the first outer ring seal line 7, the second outer ring seal line 8, cylindrical 9 and inner circle 10;Sealing gasket base 1 is circular ring, close
Cylindrical 9 diameter with diameter greater than inner circle 10 of packing base 1, the edge of inner circle 10 of sealing gasket base 1 is provided with integrally formed
Perpendicular to the cylinder 2 of sealing gasket base, the internal diameter of cylinder 2 is identical with the diameter of the inner circle 10 of sealing gasket base 1, cylinder 2
Highly it is 20~50mm;The integrally formed boss 3 around cylinder border is provided with close to one end of sealing gasket base 1 on cylinder 2,
The height of boss 3 is 5~15mm, and thickness is 1~2mm;On sealing gasket base 1 uniformly 4 are opened up on cylindrical position
Diameter identical bolt by hole 4, on the upper surface of sealing gasket base 1 provided with the first inner ring seal line 5 concentric with cylinder 2 and
Second inner ring seal line 6, the spacing between the first inner ring seal line 5 and the external diameter of boss 3 is 3~5mm, the first inner ring seal line 5
And the second spacing between inner ring seal line 6 is 2~3mm, provided with concentric with annulus first on the lower surface of sealing gasket base 1
The outer ring seal line 8 of outer ring seal line 7 and second, the first outer ring seal line 7 is identical with the diameter of the first inner ring seal line 5,
Second outer ring seal line 8 is identical with the diameter of the second inner ring seal line 6, the first inner ring seal line 5, the second inner ring seal line 6,
One outer ring seal line 7 and the second outer ring seal line 8 are cross-sectional structure identical triangular hill structure.
Claims (1)
1. a kind of preparation method of liquid pump cyclic sealing gasket, it is characterised in that technical process include raw material prepare, dispensing and
Drying, injection machine and mould prepare, five steps of injection moulding and the examination and test of products and packaging:(1), raw material prepares:Choose clean
String that no-sundries are mixed into, useless cloth or hair are put into pulverizer and are ground into fiber dust, choose PP type plastics into
Asbestos are ground into 100-200 mesh powder by product particle, and nanometer stone rock is processed into 100-200 mesh powder, quartz is processed into
150-200 mesh powder, takes the talcum powder of 100-200 mesh standby;(2), dispensing and drying:By weight percentage by step (1)
The flake asbestos 5-6% of PP type plastic product particle 80-90%, 100-200 mesh of preparation, nanometer stone rock dust 0.5-2%,
The talcum powder 1-5% and fiber powder 1-5% of silica flour 1-3%, 100-200 mesh of 150-200 mesh, summation is 100%, and input is mixed
Batch mixing is formed after being uniformly mixed in material machine, then batch mixing is put into dryer, by dryer temperature control at 70-80 DEG C,
Prebake 1-2 hours is carried out to batch mixing, the moisture in batch mixing is removed;(3), injection machine and mould prepare:Remove injection machine and mould
Micronic dust, particle and steam debris in tool, injection machine and mould are switched on power, be preheated to 40-60 DEG C respectively;(4), it is molded into
Type:In the hopper for the injection machine that the batch mixing of drying in step (2) is put into step (3) preparation, hopper temperature control is existed
170-200 DEG C, batch mixing carries out being heated to molten condition in hopper, forms fluid batch mixing;Injection machine push-in Stress control is existed
50-120MPa, and fluid batch mixing is pushed into the mould that step (3) prepares, by the control of mould dwell pressure in 30-70MPa, make
Fluid batch mixing is full of whole mold cavity;After cooling, the demoulding, obtained liquid pump ring-type are completed in the presence of ejecting mechanism
Sealing gasket crude product;(5), the examination and test of products and packaging:The profile of finished product, size are tested with slide calliper rule, produced by gross visualization
Product whether there is deformation and surface quality defect, after substandard product is detected, and carry out crushing input recycling, qualified products are sticked
Qualified label, is fitted into polybag and seals to obtain finished product together with packed drier;According to described liquid pump annular seal
The agent structure of liquid pump cyclic sealing gasket made from the preparation method of pad includes sealing gasket base, cylinder, boss, bolt and led to
Via, the first inner ring seal line, the second inner ring seal line, the first outer ring seal line, the second outer ring seal line, cylindrical and inner circle;
Sealing gasket base be circular ring, sealing gasket base it is cylindrical with diameter greater than interior diameter of a circle, the inner circle of sealing gasket base
Edge is provided with the integrally formed cylinder perpendicular to sealing gasket base, and the internal diameter of cylinder and the interior diameter of a circle of sealing gasket base are big
Small identical, cylinder heights are 20~50mm;Close to one end of sealing gasket base provided with integrally formed all around cylinder on cylinder
The boss of circle, the height of boss is 5~15mm, and thickness is 1~2mm;It is uniform on cylindrical position on sealing gasket base
4 diameter identical bolts are opened up by hole, first inner ring seal concentric with cylinder is provided with sealing gasket base upper surface
Line and the second inner ring seal line, the spacing between the first inner ring seal line and boss external diameter are 3~5mm, the first inner ring seal line
And the second spacing between inner ring seal line is 2~3mm, provided with outside concentric with annulus first in sealing gasket base lower surface
The diameter of ring seal line and the second outer ring seal line, the first outer ring seal line and the first inner ring seal line is identical, and the second outer shroud is close
The diameter for sealing line and the second inner ring seal line is identical, the first inner ring seal line, the second inner ring seal line, the first outer ring seal line and
Second outer ring seal line is cross-sectional structure identical triangular hill structure.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510778784.5A CN105252700B (en) | 2015-11-13 | 2015-11-13 | A kind of preparation method of liquid pump cyclic sealing gasket |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510778784.5A CN105252700B (en) | 2015-11-13 | 2015-11-13 | A kind of preparation method of liquid pump cyclic sealing gasket |
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Publication Number | Publication Date |
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CN105252700A CN105252700A (en) | 2016-01-20 |
CN105252700B true CN105252700B (en) | 2017-07-14 |
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CN201510778784.5A Expired - Fee Related CN105252700B (en) | 2015-11-13 | 2015-11-13 | A kind of preparation method of liquid pump cyclic sealing gasket |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4247510A (en) * | 1976-04-02 | 1981-01-27 | Cefilac | Process for depositing an elastomeric or thermosetting bank on a support |
CN1154292A (en) * | 1996-01-10 | 1997-07-16 | 中国科学院长春应用化学研究所 | Preparation method of high-temperature wear-resistant sealing valve plate |
CN101190558A (en) * | 2006-11-22 | 2008-06-04 | 舟山市海霖密封件有限公司 | Method of preparing compound sealing component used for internal combustion engine |
-
2015
- 2015-11-13 CN CN201510778784.5A patent/CN105252700B/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4247510A (en) * | 1976-04-02 | 1981-01-27 | Cefilac | Process for depositing an elastomeric or thermosetting bank on a support |
CN1154292A (en) * | 1996-01-10 | 1997-07-16 | 中国科学院长春应用化学研究所 | Preparation method of high-temperature wear-resistant sealing valve plate |
CN101190558A (en) * | 2006-11-22 | 2008-06-04 | 舟山市海霖密封件有限公司 | Method of preparing compound sealing component used for internal combustion engine |
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CN105252700A (en) | 2016-01-20 |
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Effective date of registration: 20180717 Address after: 266214 Shandong province Qingdao city Jimo City Jin Kou Zhen Dian Xi Yan Di Village Patentee after: Qingdao Feng Yan Pump Industry Co., Ltd. Address before: 266214 Qingdao City, Shandong, Jimo City store town Garrison Patentee before: QINGDAO FENGYAN MICRO MOTOR WATER PUMP FACTORY |
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