CN207165424U - A kind of massive coil insulation pouring device - Google Patents

A kind of massive coil insulation pouring device Download PDF

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Publication number
CN207165424U
CN207165424U CN201720995554.9U CN201720995554U CN207165424U CN 207165424 U CN207165424 U CN 207165424U CN 201720995554 U CN201720995554 U CN 201720995554U CN 207165424 U CN207165424 U CN 207165424U
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CN
China
Prior art keywords
flange
core rod
lower flange
pouring device
die cavity
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CN201720995554.9U
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Chinese (zh)
Inventor
张红辉
庄焰
曹可江
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SHANGHAI COILLION TECHNOLOGY DEVELOPMENT Co Ltd
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SHANGHAI COILLION TECHNOLOGY DEVELOPMENT Co Ltd
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Priority to CN201720995554.9U priority Critical patent/CN207165424U/en
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Abstract

The utility model discloses a kind of massive coil insulation pouring device, including:Outer die cavity and core rod, outer die cavity are sheathed on the outside of core rod, and core rod is provided with some alignment pins;Upper flange, upper flange are cyclic structure, and the outer rim of upper flange is fixedly connected with the upper end of outer die cavity, and the inner edge of upper flange is fixedly connected with the upper end of core rod;Lower flange, lower flange is cyclic structure, and the outer rim of lower flange is fixedly connected with the lower end of outer die cavity, and the inner edge of lower flange is fixedly connected with the lower end of core rod, outer die cavity, core rod, upper flange and lower flange form mold cavity, and some greasing mouths, some outlets and a vacuum orifice are offered on lower flange.The utility model makes coil casting to depart from vacuum drying room to carry out operation, it is only necessary to device is vacuumized and preheated, has floor space small, capacity usage ratio is high, it is easy to operate the characteristics of.

Description

A kind of massive coil insulation pouring device
Technical field
It the utility model is related to the technical field of pouring device, more particularly to a kind of coil insulation pouring device.
Background technology
During transformer is produced, there is one of casting that very important process is exactly coil, because transformer Power has point of size, so the size of corresponding coil also has very big difference, so the transformer of corresponding different capacity now In casting using different moulds, so not only need to make substantial amounts of mould, and also occupied greatly when usually putting The space of amount.In addition, coil casting needs certain vacuum, and existing technique uses and is integrally provided in pouring device very In vacant room, then whole vacuum room is vacuumized and preheated, covered an area of, power consumption is high.
Utility model content
The problem of for above-mentioned generation, the purpose of this utility model are to provide a kind of massive coil insulation pouring device.
To achieve these goals, the technical scheme that the utility model is taken is:
A kind of massive coil insulation pouring device, wherein, including:Outer die cavity and core rod, the outer die cavity are sheathed on described The outside of core rod, the core rod are provided with some alignment pins;Upper flange, the upper flange are cyclic structure, the upper flange Outer rim is fixedly connected with the upper end of the outer die cavity, and the inner edge of the upper flange is fixedly connected with the upper end of the core rod;Laxative remedy Orchid, the lower flange are cyclic structure, and the outer rim of the lower flange is fixedly connected with the lower end of the outer die cavity, the lower flange Inner edge be fixedly connected with the lower end of the core rod, the outer die cavity, the core rod, the upper flange and the lower flange are formed Mold cavity, some greasing mouths, some outlets and a vacuum orifice are offered on the lower flange.
Above-mentioned massive coil insulation pouring device, wherein, a greasing flange is equipped with each greasing mouth, it is described Greasing flange is fixedly connected with the lower flange, and the greasing flange is connected with the mold cavity.
Above-mentioned massive coil insulation pouring device, wherein, the middle part of the greasing flange is provided with observation window.
Above-mentioned massive coil insulation pouring device, wherein, flange is vacuumized provided with one at the vacuum orifice, it is described to take out Vacuum flange is fixedly connected with the lower flange, and the flange that vacuumizes is connected with the mold cavity.
Above-mentioned massive coil insulation pouring device, wherein, between the lower flange and the greasing flange, the laxative remedy It is blue to be equipped with sealing ring between flange with described vacuumize.
Above-mentioned massive coil insulation pouring device, wherein, the upper flange with the joint face of the outer die cavity, it is described Upper flange on the joint face of the core rod with being equipped with O-ring seal.
Above-mentioned massive coil insulation pouring device, wherein, the lower flange with the joint face of the outer die cavity, it is described Lower flange on the joint face of the core rod with being equipped with O-ring seal.
A kind of application method of massive coil insulation pouring device, wherein, including it is large-scale described in the above-mentioned any one of power Coil insulation pouring device, the application method include:
Step 1:Clean the outer die cavity, the core rod, the upper flange and the lower flange;
Step 2:Coil hoisting is entered in the mold cavity, in the closure gasket groove of the upper end of the outer die cavity, the mould Installation O-ring seal in the closure gasket groove of the upper end of core, and the upper flange is installed;
Step 3:The mold cavity is preheated, carries out vacuumizing operation by the vacuum orifice;
Step 4:By the greasing mouth into the mold cavity resin by injection, and stop vacuumize operation;
Step 5:The upper flange is opened, hangs out the coil that casting finishes, removes unnecessary resin after cooling, and fall Angle, polishing.
As a result of above-mentioned technology, the good effect for being allowed to have compared with prior art is the utility model:
(1) the utility model makes coil casting to depart from the progress operation of vacuum drying room, it is only necessary to which device take out very Empty and preheating, have floor space small, capacity usage ratio is high, it is easy to operate the characteristics of.
Brief description of the drawings
Fig. 1 is the schematic diagram of massive coil insulation pouring device of the present utility model.
Fig. 2 is the upper flange schematic diagram of massive coil insulation pouring device of the present utility model.
Fig. 3 is the lower flange schematic diagram of massive coil insulation pouring device of the present utility model.
Fig. 4 is the F for not installing upper flange of massive coil of the present utility model insulation pouring device to schematic diagram.
Fig. 5 is enlarged drawing at the I of massive coil insulation pouring device of the present utility model.
Fig. 6 is enlarged drawing at the II of massive coil insulation pouring device of the present utility model.
In accompanying drawing:1st, outer die cavity;2nd, core rod;3rd, upper flange;4th, lower flange;5th, greasing flange;51st, observation window;6th, export; 7th, flange is vacuumized;10th, mold cavity.
Embodiment
The utility model is described in further detail with specific embodiment below in conjunction with the accompanying drawings, but not as of the present utility model Limit.
Fig. 1 is the schematic diagram of massive coil insulation pouring device of the present utility model, and Fig. 2 is big molded line of the present utility model The upper flange schematic diagram of circle insulation pouring device, Fig. 3 are that the lower flange of massive coil insulation pouring device of the present utility model shows Be intended to, Fig. 4 be the F for not installing upper flange of massive coil of the present utility model insulation pouring device to schematic diagram, refer to Fig. 1 Shown in Fig. 4, a kind of massive coil insulation pouring device of preferred embodiment is shown, is included:Outer die cavity 1 and core rod 2, outside Die cavity 1 is sheathed on the outside of core rod 2, and core rod 2 is provided with some alignment pins.In order to be convenient in demoulding, core rod 2 is located at when coil is cast The alignment pin of lower surface in Fig. 1 is not installed.
In addition, as in preferred embodiment, massive coil insulation pouring device also includes:Upper flange 3, upper flange 3 are Cyclic structure, the outer rim of upper flange 3 are fixedly connected with the upper end of outer die cavity 1, and the inner edge and the upper end of core rod 2 of upper flange 3 are fixed Connection.
In addition, as in preferred embodiment, massive coil insulation pouring device also includes:Lower flange 4, lower flange 4 are Cyclic structure, the outer rim of lower flange 4 are fixedly connected with the lower end of outer die cavity 1, and the inner edge and the lower end of core rod 2 of lower flange 4 are fixed Connection, outer die cavity 1, core rod 2, upper flange 3 and lower flange 4 form mold cavity 10, if offered on lower flange 4 some greasing mouths, Do the vacuum orifice of mouth 6 and one.
Further, as a greasing flange 5 in preferred embodiment, is equipped with each greasing mouth, greasing flange 5 is with Flange 4 is fixedly connected, and greasing flange 5 is connected with mold cavity 10.By the resin by injection of greasing flange 5, and some greasing methods Orchid 5 carries out greasing simultaneously.
Further, as in preferred embodiment, the middle part of greasing flange 5 is provided with observation window 51, passes through observation window 51 Greasing situation inside mold cavity 10 is observed.
Further, as in preferred embodiment, flange 7 is vacuumized provided with one at vacuum orifice, vacuumize flange 7 with Lower flange 4 is fixedly connected, and is vacuumized flange 7 and is connected with mold cavity 10.It is connected by vacuumizing flange 7 with vavuum pump.
The foregoing is only the utility model preferred embodiment, not thereby limit embodiment of the present utility model and Protection domain.
The utility model also has on the basis of the above is implemented as follows mode:
Fig. 6 is enlarged drawing at the II of massive coil insulation pouring device of the present utility model, shown in Figure 6.
In further embodiment of the present utility model, between lower flange 4 and greasing flange 5, lower flange 4 and flange is vacuumized Sealing ring is equipped between 7.
Fig. 5 is enlarged drawing at the I of massive coil insulation pouring device of the present utility model, shown in Figure 5.
In further embodiment of the present utility model, on the joint face of upper flange 3 and outer die cavity 1, upper flange 3 and core rod 2 Joint face on be equipped with O-ring seal.
In further embodiment of the present utility model, continuing with shown in Figure 5, the joint face of lower flange 4 and outer die cavity 1 Upper and lower flange 4 on the joint face of core rod 2 with being equipped with O-ring seal.
In further embodiment of the present utility model, greasing flange 5, export 6 and vacuumize the circumferentially array arrangement of flange 7 On lower flange 4.
In further embodiment of the present utility model, including 11 greasing flanges, 5, eight outlets 6 and one take out it is true Empty flange 7, and greasing flange 5, outlet 6 and vacuumize flange 7 and be uniformly distributed, i.e., two adjacent greasing flanges 5,6 and of outlet It is 18 ° to vacuumize the round angle between flange 7.
In further embodiment of the present utility model, some breach 21 are offered on core rod 2, each breach 21 and one exports 6 is corresponding.
In further embodiment of the present utility model, the external diameter of core rod 2 is 1756mm, and the internal diameter of outer die cavity 1 is 1892mm.
Illustrate application method of the present utility model below:
Step 1:Cleaning outer die cavity 1, core rod 2, upper flange 3 and lower flange 4;
Step 2:Coil hoisting is entered in mold cavity 10, in the closure gasket groove of the upper end of outer die cavity 1, the upper end of core rod 2 Closure gasket groove in installation O-ring seal, and upper flange 4 is installed;
Step 3:Mold cavity 10 is preheated, carries out vacuumizing operation by vacuum orifice;
Step 4:By greasing mouth into mold cavity 10 resin by injection, and stop vacuumize operation;
Step 5:Upper flange 1 is opened, hangs out the coil that finishes of casting, removes unnecessary resin after cooling, and chamfering, Polishing.
The foregoing is only the utility model preferred embodiment, not thereby limit embodiment of the present utility model and Protection domain, to those skilled in the art, it should can appreciate that all with the utility model specification and diagram Hold the scheme obtained by made equivalent substitution and obvious change, should be included in protection model of the present utility model In enclosing.

Claims (7)

  1. The pouring device 1. a kind of massive coil insulate, it is characterised in that including:
    Outer die cavity and core rod, the outer die cavity are sheathed on the outside of the core rod, and the core rod is provided with some alignment pins;
    Upper flange, the upper flange are cyclic structure, and the outer rim of the upper flange is fixedly connected with the upper end of the outer die cavity, institute The inner edge for stating upper flange is fixedly connected with the upper end of the core rod;
    Lower flange, the lower flange are cyclic structure, and the outer rim of the lower flange is fixedly connected with the lower end of the outer die cavity, institute The inner edge for stating lower flange is fixedly connected with the lower end of the core rod, the outer die cavity, the core rod, the upper flange and it is described under Flange forms mold cavity, and some greasing mouths, some outlets and a vacuum orifice are offered on the lower flange.
  2. The pouring device 2. massive coil according to claim 1 insulate, it is characterised in that be all provided with each greasing mouth There is a greasing flange, the greasing flange is fixedly connected with the lower flange, and the greasing flange is connected with the mold cavity.
  3. The pouring device 3. massive coil according to claim 2 insulate, it is characterised in that set in the middle part of the greasing flange There is observation window.
  4. The pouring device 4. massive coil according to claim 3 insulate, it is characterised in that one is provided with the vacuum orifice Flange is vacuumized, the flange that vacuumizes is fixedly connected with the lower flange, and the flange that vacuumizes is connected with the mold cavity It is logical.
  5. The pouring device 5. massive coil according to claim 4 insulate, it is characterised in that the lower flange and the greasing Between flange, the lower flange and described vacuumize be equipped with sealing ring between flange.
  6. The pouring device 6. massive coil according to claim 1 insulate, it is characterised in that the upper flange and the external form O-ring seal is equipped with the joint face of chamber, on the joint face of the upper flange and the core rod.
  7. The pouring device 7. massive coil according to claim 1 insulate, it is characterised in that the lower flange and the external form O-ring seal is equipped with the joint face of chamber, on the joint face of the lower flange and the core rod.
CN201720995554.9U 2017-08-10 2017-08-10 A kind of massive coil insulation pouring device Active CN207165424U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720995554.9U CN207165424U (en) 2017-08-10 2017-08-10 A kind of massive coil insulation pouring device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720995554.9U CN207165424U (en) 2017-08-10 2017-08-10 A kind of massive coil insulation pouring device

Publications (1)

Publication Number Publication Date
CN207165424U true CN207165424U (en) 2018-03-30

Family

ID=61716469

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201720995554.9U Active CN207165424U (en) 2017-08-10 2017-08-10 A kind of massive coil insulation pouring device

Country Status (1)

Country Link
CN (1) CN207165424U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107359048A (en) * 2017-08-10 2017-11-17 上海克林技术开发有限公司 A kind of massive coil insulation pouring device and its application method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107359048A (en) * 2017-08-10 2017-11-17 上海克林技术开发有限公司 A kind of massive coil insulation pouring device and its application method

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