CN105251878A - Multifunctional wiring-duct machining device and machining method thereof - Google Patents
Multifunctional wiring-duct machining device and machining method thereof Download PDFInfo
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Abstract
本发明涉及一种多功能线槽加工装置及其加工方法,其中,加工装置包括C型基座、上模转盘、上模、下压装置以及下模,C型基座的内侧上端转动安装有一上模转盘,该上模转盘下端径向安装有多个上模,在转盘径向一侧的C型基座顶部竖直安装有一下压装置,下压装置下方的C型基座底部上端固装有下模。本发明解决了加工线槽频繁更换模具的问题,集成后便于操作且可以批量性加工,节约工时,减轻人工劳动强度,而且增加程序控制后,可以实现自动加工,自动化程度提高。
The present invention relates to a multi-functional line groove processing device and its processing method, wherein, the processing device comprises a C-shaped base, an upper die turntable, an upper die, a lower pressing device and a lower die, and the inner upper end of the C-shaped base is rotatably mounted with a The upper mold turntable, the lower end of the upper mold turntable is radially installed with a plurality of upper molds, and a lower pressing device is vertically installed on the top of the C-shaped base on the radial side of the turntable, and the upper end of the bottom of the C-shaped base below the lower pressing device is fixed Equipped with a lower mold. The invention solves the problem of frequent replacement of molds for processing wire slots, is easy to operate after integration, can be processed in batches, saves man-hours, reduces labor intensity, and can realize automatic processing after adding program control, and the degree of automation is improved.
Description
技术领域technical field
本发明属于线槽再加工的设备领域,尤其是一种多功能线槽加工装置及其加工方法。The invention belongs to the field of wire groove reprocessing equipment, in particular to a multifunctional wire groove processing device and a processing method thereof.
背景技术Background technique
目前,对于线槽的加工一般是人工使用线槽钳、手电钻进行手动加工,加工方法单一,加工后的外形整齐度、一致性、准确度等加工效果往往欠佳,难以保证统一的加工质量,而且工人劳动强度大,工作效率也较低。At present, the processing of wire grooves is generally done manually by using wire groove pliers and electric hand drills. The processing method is single, and the processing effects such as the appearance uniformity, consistency, and accuracy after processing are often not good, and it is difficult to ensure uniform processing quality. , and the labor intensity of workers is high, and the work efficiency is also low.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足之处,提供一种定位简单可靠、适用性广、操作简便的多功能线槽加工装置。The purpose of the present invention is to overcome the disadvantages of the prior art, and provide a multi-functional wire groove processing device with simple and reliable positioning, wide applicability and easy operation.
本发明解决其技术问题是采取以下技术方案实现的:The present invention solves its technical problem and realizes by taking the following technical solutions:
一种多功能线槽加工装置,其特征在于:包括C型基座、上模转盘、上模、下压装置以及下模,C型基座的内侧上端转动安装有一上模转盘,该上模转盘下端径向安装有多个上模,在转盘径向一侧的C型基座顶部竖直安装有一下压装置,下压装置下方的C型基座底部上端固装有下模。A multi-functional wire groove processing device, characterized in that it includes a C-shaped base, an upper mold turntable, an upper mold, a lower pressing device and a lower mold, and an upper mold turntable is installed on the inner upper end of the C-shaped base. A plurality of upper molds are radially installed at the lower end of the turntable, and a lower pressing device is vertically installed on the top of the C-shaped base on the radial side of the turntable, and a lower mold is fixedly installed at the bottom upper end of the C-shaped base below the lower pressing device.
而且,在上模转盘等角度制有多个竖直的通孔,通孔与转盘中心之间距离均相同,在通孔内分别限位移动安装有一上模。Moreover, a plurality of vertical through holes are formed at the same angle as the upper mold turntable, and the distances between the through holes and the center of the turntable are all the same, and an upper mold is respectively limited and moved in the through holes.
而且,所述多个上模为不同规格形状的分立上模,下模为集成模块。Moreover, the plurality of upper dies are separate upper dies with different specifications and shapes, and the lower dies are integrated modules.
而且,上模转盘通过主动轴转动吊装在C型基座上,主动轴上端通过传动带连接驱动电机。Moreover, the upper mold turntable is rotated and hoisted on the C-shaped base through the driving shaft, and the upper end of the driving shaft is connected to the driving motor through a transmission belt.
而且,C型基座底部配装刻度尺。Moreover, the bottom of the C-shaped base is equipped with a scale.
而且,在下模下方对应的C型基座的底部制有一落料通孔。Moreover, a blanking through hole is formed at the bottom of the corresponding C-shaped base below the lower die.
一种多功能线槽加工装置的加工方法,其特征在于:具体操作步骤为:A processing method for a multi-functional wire groove processing device, characterized in that: the specific operation steps are:
⑴首先,将线槽放依据刻度尺定位放在下模上,通过电控操作盒选择动作模式;⑴Firstly, place the wire slot on the lower die according to the positioning of the scale, and select the action mode through the electric control box;
⑵操控上模转盘,更换相应的上模,并且,驱动上模转盘旋转将相应的上模调整到加工位置;⑵Control the upper mold turntable, replace the corresponding upper mold, and drive the upper mold turntable to rotate to adjust the corresponding upper mold to the processing position;
⑶启动下压装置,压下上模,上模与集成下模配合完成加工动作。⑶ Start the pressing device, press down the upper mold, and the upper mold and the integrated lower mold cooperate to complete the processing action.
而且,所述动作模式包括裁剪、冲孔、去齿。Also, the action modes include cutting, punching, detoothing.
本发明的优点和积极效果是:Advantage and positive effect of the present invention are:
1、本装置在上模转盘上安装有多个不同规格的分立上模,通过电控完成更换上模的动作,可以完成不同的多个动作,并且可以做到线槽加工外形完美、一致,尺寸精确。1. This device is equipped with multiple discrete upper molds of different specifications on the upper mold turntable. The action of replacing the upper mold is completed through electronic control, and different actions can be completed, and the shape of the groove processing can be perfect and consistent. Exact size.
2、本发明解决了加工线槽频繁更换模具的问题,集成后便于操作且可以批量性加工,节约工时,减轻人工劳动强度,增加程序控制后,可以实现自动加工,自动化程度提高。2. The invention solves the problem of frequent replacement of molds for processing wire slots. After integration, it is easy to operate and can be processed in batches, saving man-hours and reducing labor intensity. After increasing program control, automatic processing can be realized and the degree of automation can be improved.
附图说明Description of drawings
图1为本发明结构主视图。Fig. 1 is a front view of the structure of the present invention.
具体实施方式detailed description
下面结合附图并通过具体实施例对本发明作进一步详述,以下实施例只是描述性的,不是限定性的,不能以此限定本发明的保护范围。The present invention will be further described in detail below in conjunction with the accompanying drawings and through specific embodiments. The following embodiments are only descriptive, not restrictive, and cannot limit the protection scope of the present invention.
一种多功能线槽加工装置,包括C型基座1、上模转盘5、上模6、下压装置2以及下模7,参见附图所示,C型基座的内侧上端转动安装有一上模转盘,该上模转盘通过主动轴3转动吊装在C型基座上,主动轴上端通过传动带连接驱动电机4,该驱动电机控制转盘进行水平转动定位,本实施例采用步进电机,使转盘转动角度相同;A multi-functional wire groove processing device, comprising a C-shaped base 1, an upper mold turntable 5, an upper mold 6, a lower pressing device 2 and a lower mold 7, as shown in the accompanying drawings, the inner upper end of the C-shaped base is rotatably installed with a Upper mold turntable, the upper mold turntable is hoisted on the C-shaped base through the rotation of the drive shaft 3, the upper end of the drive shaft is connected to the drive motor 4 through the transmission belt, and the drive motor controls the turntable to perform horizontal rotation and positioning. In this embodiment, a stepper motor is used. The rotation angle of the turntable is the same;
在转盘上等角度制有多个竖直的通孔,通孔与转盘中心之间的半径距离均相同,在通孔内分别安装有一上模6,上模限位移动安装在上模转盘的通孔内,上模受到压力可以下压一段距离,撤离压力后上模自动复位,该多个上模为不同规格形状的分立上模;A plurality of vertical through-holes are formed at equal angles on the turntable, and the radius distance between the through-hole and the center of the turntable is the same. An upper die 6 is respectively installed in the through-hole, and the limit movement of the upper die is installed on the upper die turntable. In the through hole, the upper mold can be pressed down for a certain distance under pressure, and the upper mold will automatically reset after the pressure is removed. The multiple upper molds are separate upper molds with different specifications and shapes;
在转盘径向一侧的C型基座顶部竖直安装有一下压装置2,该下压装置的伸缩杆下压,从而驱使上模下压;A lower pressing device 2 is vertically installed on the top of the C-shaped base on the radial side of the turntable, and the telescopic rod of the lower pressing device is pressed down, thereby driving the upper mold to press down;
该下压装置下方的C型基座底部上端固装有下模,该下模为集成模块,满足与多种不同规格的上模配合。The upper end of the bottom of the C-shaped base below the pressing device is fixedly equipped with a lower mold, which is an integrated module, which is suitable for matching with various upper molds of different specifications.
C型基座底部配装刻度尺(图中未显示),便于定位放置下模。The bottom of the C-shaped base is equipped with a scale (not shown in the figure), which is convenient for positioning and placing the lower mold.
为了便于清除加工废料,在下模下方对应的C型基座的底部制有一落料通孔8。In order to facilitate the removal of processing waste, a blanking through hole 8 is formed at the bottom of the corresponding C-shaped base below the lower die.
一种多功能线槽加工装置的加工方法,具体操作步骤为:A processing method of a multi-functional line groove processing device, the specific operation steps are:
⑴首先,将线槽放依据刻度尺定位放在下模上,通过电控操作盒选择动作模式,其中包括裁剪、冲孔、去齿等;⑴Firstly, place the wire groove on the lower mold according to the positioning of the scale, and select the action mode through the electric control box, including cutting, punching, tooth removal, etc.;
⑵操控上模转盘,完成对应的上模的更换,并且,通过电控装置驱动上模转盘旋转将相应的上模调整到加工位置;⑵Control the upper mold turntable to complete the replacement of the corresponding upper mold, and drive the upper mold turntable to rotate through the electric control device to adjust the corresponding upper mold to the processing position;
⑶启动下压装置,压下上模,上模与集成下模配合完成加工动作。⑶ Start the pressing device, press down the upper mold, and the upper mold and the integrated lower mold cooperate to complete the processing action.
如果需要完成一致性产品的批量加工,可以增加自动续料装置,与此装置联动,完成续料、定位、下压、集料等动作。If it is necessary to complete the batch processing of consistent products, an automatic feeding device can be added, which can be linked with this device to complete the actions of feeding, positioning, pressing down, and collecting materials.
尽管为说明目的公开了本发明的实施例和附图,但是本领域的技术人员可以理解:在不脱离本发明及所附权利要求的精神和范围内,各种替换、变化和修改都是可能的,因此,本发明的范围不局限于实施例和附图所公开的内容。Although the embodiments and drawings of the present invention are disclosed for the purpose of illustration, those skilled in the art can understand that various replacements, changes and modifications are possible without departing from the spirit and scope of the present invention and the appended claims Therefore, the scope of the present invention is not limited to what is disclosed in the embodiments and drawings.
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