A kind of manufacture method of multifunctional clothes package material
the application is application number is 2014103693882, and denomination of invention is " a kind of multifunctional clothes package material and manufacture method thereof ", and the applying date is the divisional application of the application for a patent for invention on July 30th, 2014.
Technical field
The present invention relates to a kind of preparation method of multifunctional clothes package material, belong to phase transformation multifunctional clothes package material Synthesis and applications field.
Background technology
Existing knitted underwear clothes, great majority are made up of woven, although comfortable and easy to wear, warmth retention property is poor, and occur comparatively bad smell after wearing time length.Although make warmth retention property according to multiply cloth to increase, there is the problems such as summer is sultry.Along with growth in the living standard, people more and more pay attention to the quality of living, and wish the clothing that can obtain comfort, and the living environment of hygiene and health.Require more and more higher for various textile, particularly safely, feel at ease, comfortable, healthy, health, the formation of " green " idea such as to clean, the temperature adjusting performance of textile is subject to people's attention more.
Phase change fiber be to utilize in material phase transition process release or absorb latent heat, feature development a kind of heat-accumulation temperature-adjustment functional fibre out that temperature remains unchanged.Namely phase transformation shows the change of gas, solid, liquid tri-state and crystallization, crystal formation turns the physical process such as hydrocarbon, crystal melt, along with the change of molecular aggregation state structure, PCM is joined in fiber, utilize its solid → liquid, solid → solid-state phase transformation, show different Process of absorption or liberation of heat functions at different ambient temperatures, and keep the characteristic of temperature relative constancy, obtained phase change fiber.PCM have inorganic, organic, compound point.
At present, phase-changing energy storage material (PCMs) is successfully applied to the fields such as passive solar house, energy saving building, air-conditioning system, Waste Heat Recovery, temperature-regulating fiber and textile.In the solution that the people such as Vigo start doughnut to be immersed in polyethylene glycol PEG or plastic crystal material from the mid-80 or melt, make polyethylene glycol or plastic crystal enter fibrous inside, obtain 40-60 DEG C of phase change fiber.The internal diameter of this fiber is comparatively large, and phase change material remains in fiber surface, and therefore, useful life longevity is poor.The microcapsule coated phase-change material of commercialization at present or powder.
In recent years, the research preparing composite phase change fiber by electrospinning process is also slightly reported.McCann etc. first reported that to be prepared by coaxial electrostatic spinning method with long chain hydrocarbon be sandwich layer, take TiO2-PVP as the superfine composite phase change fiber of cortex.The medium preparation reporting Static Spinning PEG/CA energy-saving and temperature-regulating superfine composite fiber of old length, and have studied different PEG content and the form of molecular weight on composite fibre and the impact of thermal property in spinning solution.Jointly make on multifunctional clothes package material at phase change fiber and other functional fiber at present and study slightly aobvious weakness, industrialization exists difficulty.
Summary of the invention
The object of the present invention is to provide a kind of multifunctional clothes package material, in specific temperature range, temperature can be regulated by absorbing, releasing heat, reach wearing comfort.
Above-mentioned purpose of the present invention is achieved by following technical solution:
A kind of multifunctional clothes package material, comprises internal layer, top layer and interlayer, it is characterized in that: interlayer between internal layer and top layer, the fabric that interlayer adopts phase change fiber to make.
A kind of multifunctional clothes package material as above, is characterized in that the material for the manufacture of internal layer and/or top layer fabric adopts artificial beef plant; Or bamboo fibre and cotton fiber blending, wherein cotton fiber accounts for 60%-90%; Or mint fibers and cotton fiber blending, wherein cotton fiber accounts for 70%-80%.
A kind of multifunctional clothes package material as above, is characterized in that containing phase change material in phase change fiber is paraffin hydrocarbon, polyalcohols.
A kind of multifunctional clothes package material as mentioned above, is characterized in that the spinning solution of phase change fiber comprises following component (by weight):
Phase change material 1-8 part
Silk-fibroin 6-9 part
Water-soluble substances 750-990 part
High molecular polymer 30-60 part
Polylysine 10-15 part
Wherein water-soluble substances is formed by cellulose and chitin, and weight part ratio is 10-14:3-6, and cellulose is native cellulose; High molecular polymer is one in polyvinyl alcohol, polyacrylonitrile, polyvinyl acetate or combination; The degree of polymerization of polylysine is 25-30, and its molecular weight is 3780-4290;
The main performance of described fiber:
Phase transition temperature is the 35-55 DEG C of hydroscopicity 15%-17% elongation at break that wets is 64.8%-70.2%.
A kind of multifunctional clothes package material as mentioned above, it is characterized in that the native cellulose degree of polymerization in phase change fiber is 800-2000, a-content of cellulose >96%, polyvinyl alcohol or polyacrylonitrile are homopolymers or copolymer, and its molecular weight is 42000-90000.
A kind of manufacture method of multifunctional clothes package material described above, conventional method is adopted by phase change fiber to make knitting, woven or non-weaving cloth, adopt acupuncture or bonding combination process that internal layer, top layer and interlayer are compounded to form underwear material, it is characterized in that the preparation method of phase change fiber comprises the steps:
1. configure solution A
Directly be dissolved in by silk-fibroin in the mixed solvent of phosphoric acid/formic acid, phosphoric acid/formic acid part by weight is 50/80-30/70, stirs and is prepared into solution A;
2. configure solution B
1. at room temperature, chitin alkalizes through sodium hydrate aqueous solution and generates alkali chitin in 3 hours, press dry rear and CS
2chitin sulphonic acid ester is generated, wherein chitin, NaOH and CS 0-30 DEG C of reaction
2weight ratio be 1:1:2;
2. at room temperature, Cotton Pulp generates alkali cellulose through sodium hydrate aqueous solution alkalization, at room temperature aging 6-8 hour after pressing dry, then with CS
2react and generate cellulose sulfonate in 0.5-2 hour, wherein the weight ratio of Cotton Pulp and sodium hydrate aqueous solution is 0.1-0.8:3-10;
3. described chitin sulphonic acid ester, cellulose sulfonate, NaOH and water are carried out blended, stir 30-60 minute, add high molecular polymer, polylysine mixes, obtain solution B;
3. configure solution C
Be dissolved in by phase change material in ketone, organic acid or DMSO organic solvent, stir, weight concentration is 3-20%, makes solution C;
4. mixed solution
Solution A, B, C mixing is at room temperature even by magnetic stirrer, and after filtration, deaeration makes spinning solution;
5. electrostatic spinning
By in the syringe of the 20-25mL of spinning solution liquid tape loaded syringe needle for preparing, with being covered with the cylinder of aluminium foil as receiving system, the rotating speed of cylinder is 100-150r/min, spinning head is fixed on 7-18cm to the receiving range of cylinder, feeding of spinning solution is 2-4mL/h to speed, and spinning voltage is 10-16kV; At ambient temperature, the fibrofelt prepared to be placed in vacuum drying chamber dry 12-24h to remove residual solvent.
Described artificial beef plant can be conventional vegetable protein composite fibre, also can adopt as CN1544729A(application number 2003101135578) as described in plant compound protein fiber.
Described phase change material is paraffin hydrocarbon, polyalcohols, such as polyethylene glycol (PEG), pentaerythrite, neopentyl glycol or penta glycerine etc.
Part by weight is adopted to be that the phosphoric acid/formic acid mixed solution of 50/80-30/70 can be good at ensureing the concentration of solution and stability as dissolution with solvents silk-fibroin, make the fiber made have desirable morphosis and crystalline texture, have good mechanical property.
Conventional method is adopted to make knitting, woven or non-weaving cloth, preferred woven materials phase change fiber obtained for described method.Internal layer, top layer and interlayer are compounded to form underwear material.Adopt the conventional combination process such as acupuncture, bonding.
Multifunctional clothes package material provided by the present invention, compared with prior art has following advantage:
1) the multifunctional clothes package material obtained by the present invention absorbs energy cooling when having high temperature, release energy during low temperature warming effect, the use of the fabrics such as internal layer, top layer vegetable protein, while guarantee is comfortable, has antibacterial effect, is desirable to take fabric.
2) fiber obtained by the present invention has more excellent flexility and intensity than common phase change fiber, and it is significantly better than the phase transformation blended fiber obtained by prior art at hygroscopicity, dry wet breaking strength, dry wet elongation at break;
3) raw material of the present invention is clear and definite, and environment friendly is high, has good spinnability, is applicable to industrialization.
Embodiment:
Below by embodiment, the present invention is specifically described, but must be pointed out embodiment further illustrating just to invention, can not limiting the scope of the invention be interpreted as.
method of testing
Adopt NicoletiS10 Fourier transform infrared spectrometer (Sai Mo flies Co., Ltd in your science and technology of generation) to carry out infrared spectrum analysis to fiber, KBr compressing tablet, wave-number range is 400 ~ 4000cm
-1; SU1510 SEM (HIT) appearance structure to Static Spinning phase transformation composite fibre is adopted to characterize; DSCQ200 differential scanning calorimeter (water generation science and technology Shanghai Co., Ltd) is adopted to analyze phase transition temperature and the phase transformation enthalpy of composite phase change fiber, the quality of test sample is about 5mg, scanning temperature range is 0 ~ 100 DEG C, and sweep speed is 8 DEG C/min, and nitrogen flow is 50mL/min.
embodiment 1
Configuration spinning solution, comprising following component:
Phase change material 8 parts
Silk-fibroin 9 parts
Water-soluble substances 750 parts
High molecular polymer 60 parts
Polylysine 10 parts
Wherein water-soluble substances is formed by cellulose and chitin, and weight part ratio is 10:6, and cellulose is native cellulose; High molecular polymer is polyvinyl alcohol; The degree of polymerization of polylysine is 25, and its molecular weight is 3780;
Concrete steps are as follows:
1. configure solution A
Directly be dissolved in by silk-fibroin in the mixed solvent of phosphoric acid/formic acid, phosphoric acid/formic acid part by weight is 50:70, stirs and is prepared into solution A;
2. configure solution B
1. at room temperature, chitin alkalizes through sodium hydrate aqueous solution and generates alkali chitin in 3 hours, press dry rear and CS
2chitin sulphonic acid ester is generated, wherein chitin, NaOH and CS 0-30 DEG C of reaction
2weight ratio be 1:1:2;
2. at room temperature, Cotton Pulp generates alkali cellulose through sodium hydrate aqueous solution alkalization, at room temperature aging 6-8 hour after pressing dry, then with CS
2react and generate cellulose sulfonate in 0.5-2 hour, wherein the weight ratio of Cotton Pulp and sodium hydrate aqueous solution is 0.8:3;
3. described chitin sulphonic acid ester, cellulose sulfonate, NaOH and water are carried out blended, stir 60 minutes, add high molecular polymer, polylysine mixes, obtain solution B;
3. configure solution C
Be dissolved in methyl ethyl ketone organic solvent by phase change material paraffin hydrocarbon, stir, concentration is 3-20%, makes solution C;
4. mixed solution
Solution A, B, C mixing is at room temperature even by magnetic stirrer, and after filtration, deaeration makes spinning solution;
5. electrostatic spinning
By in the syringe of the 20mL of spinning solution liquid tape loaded syringe needle for preparing, with being covered with the cylinder of aluminium foil as receiving system, the rotating speed of cylinder is 150r/min, and spinning head is fixed on 7cm to the receiving range of cylinder, feeding of spinning solution is 4mL/h to speed, and spinning voltage is 10kV; At ambient temperature, the fibrofelt prepared to be placed in vacuum drying chamber dry 12-24h to remove residual solvent.
Adopt conventional method to make looped fabric phase change fiber, adopt bonding combination process that internal layer, top layer and interlayer are compounded to form underwear material.Internal layer is artificial beef plant; Top layer is bamboo fibre and cotton fiber blending, and wherein cotton fiber accounts for 60%-90%.
embodiment 2
Configuration spinning solution, comprising following component:
Phase change material 5 parts
Silk-fibroin 7 parts
Water-soluble substances 800 parts
High molecular polymer 30 parts
Polylysine 10 parts
Wherein water-soluble substances is formed by cellulose and chitin, and weight part ratio is 12:5, and cellulose is native cellulose; High molecular polymer is polyvinyl acetate; The degree of polymerization of polylysine is 28, and its molecular weight is 4000;
Concrete steps are as follows:
1. configure solution A
Directly be dissolved in by silk-fibroin in the mixed solvent of phosphoric acid/formic acid, phosphoric acid/formic acid part by weight is 80:30, stirs and is prepared into solution A;
2. configure solution B
1. at room temperature, chitin alkalizes through sodium hydrate aqueous solution and generates alkali chitin in 3 hours, press dry rear and CS
2chitin sulphonic acid ester is generated, wherein chitin, NaOH and CS 0-30 DEG C of reaction
2weight ratio be 1:1:2;
2. at room temperature, Cotton Pulp generates alkali cellulose through sodium hydrate aqueous solution alkalization, at room temperature aging 6-8 hour after pressing dry, then with CS
2react and generate cellulose sulfonate in 0.5-2 hour, wherein the weight ratio of Cotton Pulp and sodium hydrate aqueous solution is 0.6:7;
3. by described chitin sulphonic acid ester, cellulose sulfonate, NaOH and who carry out blended, stir 30-60 minute, add high molecular polymer, polylysine mix, obtain solution B;
3. configure solution C
Be dissolved in DMSO organic solvent by phase change material polyalcohols, stir, concentration is 3-20%, makes solution C;
4. mixed solution
Solution A, B, C mixing is at room temperature even by magnetic stirrer, and after filtration, deaeration makes spinning solution;
5. electrostatic spinning
By in the syringe of the 20-25mL of spinning solution liquid tape loaded syringe needle for preparing, with being covered with the cylinder of aluminium foil as receiving system, the rotating speed of cylinder is 100-150r/min, spinning head is fixed on 7-18cm to the receiving range of cylinder, feeding of spinning solution is 2-4mL/h to speed, and spinning voltage is 10-16kV; At ambient temperature, the fibrofelt prepared to be placed in vacuum drying chamber dry 12-24h to remove residual solvent.
Adopt conventional method to make non-weaving cloth phase change fiber, adopt acupuncture combination process that internal layer, top layer and interlayer are compounded to form underwear material.Internal layer is bamboo fibre and cotton fiber blending, and wherein cotton fiber accounts for 60%-90%.
Top layer is mint fibers and cotton fiber blending, and wherein cotton fiber accounts for 70%-80%.
comparative example
In solution polyacrylonitrile hollow fiber being immersed in PEG or plastic crystal material or melt, make polyethylene glycol or plastic crystal enter fibrous inside, obtain phase change fiber.
Adopt conventional method to make non-weaving cloth phase change fiber, adopt acupuncture combination process that internal layer, top layer and interlayer are compounded to form underwear material.Internal layer is bamboo fibre and cotton fiber blending, and wherein cotton fiber accounts for 60%-90%.
Top layer is artificial beef plant.
experimental result
|
Embodiment 1 |
Embodiment 2 |
Comparative example |
Dress materials phase transition temperature (DEG C) |
34 |
53 |
39 |
Dress materials enthalpy of phase change (J/g) |
103.35 |
108.10 |
108 |
Phase change fiber wet breaking strength (CN/dtex) |
2.5 |
3 |
1.5 |
Phase change fiber wets elongation at break (%) |
64.8 |
70.2 |
52 |
Dress materials hydroscopicity (%) |
16 |
14 |
10 |
Multifunctional clothes package material of the present invention has excellent thermoregulation energy, and having concurrently can respiratory and comfortableness, durability.