CN105241952B - A kind of channel bend defect inspection method and detection means based on far-field eddy - Google Patents
A kind of channel bend defect inspection method and detection means based on far-field eddy Download PDFInfo
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Abstract
一种基于远场涡流的管道弯头缺陷检测方法及检测装置。它主要是解决现有涡流检测用于管道弯头时存在盲区或探头可通过性差等技术问题。其技术方案要点是:采用包括两个相同激励单元和一个接收单元构成的远场涡流传感器,且两激励单元分别位于接收单元两侧,激励单元和接收单元均沿被检测管道弯头横截面周向设置,且接收单元位于测量间接耦合磁场信号的远场区域;当远场涡流传感器施加谐波激励后,利用双激励拉近远场区,提高所测信号幅值;传感器沿管道弯头周向扫描,测取接收单元接收到的信号相对激励信号的相位差,从而得到相位差的变化特征,即获得管道弯头处的腐蚀和裂纹类缺陷信息。它主要采用远场涡流原理,应用于管道弯头的缺陷检测。
A detection method and detection device for pipeline elbow defects based on far-field eddy currents. It mainly solves technical problems such as blind areas or poor probe passability when the existing eddy current testing is used for pipe elbows. The key points of the technical solution are: adopting a far-field eddy current sensor composed of two identical excitation units and a receiving unit, and the two excitation units are respectively located on both sides of the receiving unit, and both the excitation unit and the receiving unit are located along the circumference of the cross-section of the pipe elbow to be tested. The receiving unit is located in the far-field area where the indirect coupling magnetic field signal is measured; when the far-field eddy current sensor is applied with harmonic excitation, the double excitation is used to narrow the far-field area and increase the measured signal amplitude; the sensor is along the circumference of the pipe elbow To scan, measure the phase difference of the signal received by the receiving unit relative to the excitation signal, so as to obtain the change characteristics of the phase difference, that is, to obtain the corrosion and crack defect information at the pipe elbow. It mainly adopts the principle of far-field eddy current and is applied to the defect detection of pipe elbows.
Description
技术领域technical field
本发明涉及一种电磁无损检测方法,特别涉及一种基于远场涡流的管道弯头处腐蚀或裂纹类缺陷的检测方法及专用装置。The invention relates to an electromagnetic non-destructive testing method, in particular to a method and a special device for detecting corrosion or crack defects at pipe elbows based on far-field eddy currents.
背景技术Background technique
管道广泛应用于油气、化工、电力和供暖等多个行业,管道弯头是管道管道系统中不可或缺的部分。多数管道弯头在工作中受高温、高压以及复杂外部环境的影响,并且在使用过程中管道弯头外曲面内侧始终受介质的冲刷,从而产生冲刷腐蚀,管壁减薄。另外,高温高压下,管道弯头管壁容易产生裂纹。以上缺陷在高压下容易快速扩张,造成管道弯头处管壁开裂,进而引发泄漏事故。管道弯头的状况直接影响整个管道系统的安全顺利运行,因此有必要研究开发管道弯头检测装置。Pipes are widely used in many industries such as oil and gas, chemical industry, electric power and heating, and pipe elbows are an indispensable part of pipeline piping systems. Most pipe elbows are affected by high temperature, high pressure and complex external environment during work, and the inside of the outer curved surface of the pipe elbow is always eroded by the medium during use, resulting in erosion corrosion and thinning of the pipe wall. In addition, under high temperature and high pressure, the pipe elbow wall is prone to cracks. The above defects are easy to expand rapidly under high pressure, causing cracks in the pipe wall at the pipe elbow, which in turn leads to leakage accidents. The condition of the pipeline elbow directly affects the safe and smooth operation of the entire pipeline system, so it is necessary to research and develop a pipeline elbow detection device.
目前,管道弯头的检测方法有超声波检测、射线检测、常规涡流检测、脉冲涡流检测等。超声波检测需要耦合剂,且工作温度不宜太高;射线检测需要放射源,实际检测过程中存在污染,且对人体有害;常规涡流检测容易受集肤效应影响,检测趋向于试件表面的缺陷;脉冲涡流检测属于放置式定点检测,用于结构复杂的管道弯头检测时,存在一定的盲区,且对局部缺陷灵敏度不够。现有的远场涡流检测装置大多采用内穿过式检测,而内穿过式检测都有一个缺点:均难以通过可能存在堆积物的弯头。At present, the detection methods of pipeline elbows include ultrasonic testing, radiographic testing, conventional eddy current testing, pulsed eddy current testing, etc. Ultrasonic testing requires a coupling agent, and the working temperature should not be too high; radioactive testing requires a radioactive source, which is polluted during the actual testing process and is harmful to the human body; conventional eddy current testing is easily affected by the skin effect, and the detection tends to detect defects on the surface of the specimen; Pulsed eddy current testing belongs to the fixed-point detection of placement. When it is used for the detection of pipeline elbows with complex structures, there are certain blind spots, and the sensitivity to local defects is not enough. Most of the existing far-field eddy current testing devices use the internal penetration detection, and the internal penetration detection has a disadvantage: it is difficult to pass through the elbow that may have accumulations.
如南京航空学院的孙雨施、曲民兴、司家屯发明并于1990年7月7日申请专利的“远场涡流无损检测高效实用探头”(专利申请号90105697.9,公开号CN1058097)公开了三种远场涡流探头改进技术,包括对激励线圈设置磁回路、对接收线圈设置磁回路,以及在激励和接收线圈之间设置补偿线圈,通过这些改进获得了信号幅值高,激励功率小,探头轴向长度小等成果。这些改进措施降低了远场涡流的应用难度,减小了探头一定长度,但在管道弯头处仍难以通过。又如浙江大学的陈佩华、黄平捷、李国厚、周泽魁发明并于2012年10月27日申请专利的“一种金属缺陷涡流检测装置及其探头”(申请号201210416556.X,公开号CN102879462)公开了一种基于混频技术的金属缺陷涡流检测装置及其探头结构,该装置结合常规涡流和低频远场涡流两种技术,能对板状或管状金属材料缺陷进行检测,但上述管状结合其探头结构仅能为直管且只能在管道轴上放置,周上放置检测时相当于只应用了常规涡流检测,因此在管道弯头这一特殊位置,被测部分曲面复杂,此装置难以对此顺利检测。又如美国专利“柔性单元连接的远场涡流传感器”(专利申请号US19970941057,公开号US6087830),它能够通过内部干净的管道弯头,但应用于工业的管道弯头处容易产生堆积物,从而远场涡流传感器顺利通过有一定的困难,加大了检测难度。For example, Sun Yushi, Qu Minxing, and Si Jiatun of Nanjing Aeronautical Institute invented and applied for a patent on July 7, 1990. "Efficient and practical probe for far-field eddy current nondestructive testing" (patent application number 90105697.9, publication number CN1058097) published Three far-field eddy current probe improvement technologies, including setting a magnetic circuit for the exciting coil, setting a magnetic circuit for the receiving coil, and setting a compensation coil between the exciting and receiving coils. Through these improvements, high signal amplitude and low excitation power are obtained. The axial length of the probe is small and so on. These improvements have reduced the difficulty of the application of far-field eddy currents and reduced the length of the probe to a certain extent, but it is still difficult to pass through the elbow of the pipeline. Another example is "a metal defect eddy current detection device and its probe" (application number 201210416556.X, publication number CN102879462) invented by Chen Peihua, Huang Pingjie, Li Guohou, and Zhou Zekui of Zhejiang University and applied for a patent on October 27, 2012. An eddy current detection device for metal defects based on frequency mixing technology and its probe structure. The device combines conventional eddy current and low-frequency far-field eddy current technologies to detect defects in plate-shaped or tubular metal materials, but the above-mentioned tubular shape combined with its probe structure It can only be a straight pipe and can only be placed on the pipe axis. When placed on the circumference, it is equivalent to only applying conventional eddy current testing. Therefore, in the special position of the pipe elbow, the surface of the measured part is complex, and this device is difficult to handle smoothly. detection. Another example is the U.S. patent "Far-field eddy current sensor connected by flexible unit" (patent application number US19970941057, publication number US6087830), which can pass through clean pipe elbows inside, but accumulations are easy to occur at pipe elbows used in industry, thus It is difficult for the far-field eddy current sensor to pass through smoothly, which increases the difficulty of detection.
综上所述,现有的检测方法对于管道弯头这一特殊位置的检测都有着一定的局限性。To sum up, the existing detection methods have certain limitations for the detection of the special position of the pipe elbow.
发明内容Contents of the invention
本发明的目的在于克服现有技术存在的各种不足之处,并提供一种利用双激励拉近远场区、提高所测信号幅值、充分体现远场涡流检测的优势、解决内穿过式远场涡流传感器难以对管道弯头进行检测的难题的基于远场涡流的管道弯头缺陷检测方法及检测装置。The purpose of the present invention is to overcome various deficiencies in the prior art, and to provide a method that utilizes double excitation to narrow the far-field area, increase the amplitude of the measured signal, fully reflect the advantages of far-field eddy current detection, and solve the problem of internal penetration. A far-field eddy current-based pipeline elbow defect detection method and detection device for the difficult problem of detecting pipeline elbows with conventional far-field eddy current sensors.
本发明解决其技术问题所采用的技术方案是:采用包括两个相同激励单元和一个接收单元构成的远场涡流传感器,且两激励单元分别位于接收单元两侧,激励单元和接收单元均沿被检测管道弯头横截面周向设置,且接收单元位于测量间接耦合磁场信号的远场区域;当远场涡流传感器施加谐波激励后,利用双激励拉近远场区,提高所测信号幅值;传感器沿管道弯头周向扫描,测取接收单元接收到的信号相对激励信号的相位差,从而得到相位差的变化特征,即获得管道弯头处的腐蚀和裂纹类缺陷信息。The technical solution adopted by the present invention to solve the technical problem is: adopt a far-field eddy current sensor composed of two identical excitation units and a receiving unit, and the two excitation units are respectively located on both sides of the receiving unit, and both the excitation unit and the receiving unit are located along the The cross-section of the detection pipe elbow is set circumferentially, and the receiving unit is located in the far-field area where the indirect coupling magnetic field signal is measured; when the far-field eddy current sensor is applied with harmonic excitation, the double excitation is used to narrow the far-field area and increase the amplitude of the measured signal The sensor scans along the circumference of the pipe elbow to measure the phase difference between the signal received by the receiving unit and the excitation signal, so as to obtain the change characteristics of the phase difference, that is, to obtain the corrosion and crack defect information at the pipe elbow.
所述远场涡流传感器依次与谐波信号激励电路、信号处理电路、A/D转换电路和计算机相连接,谐波信号激励电路给远场涡流传感器提供谐波激励,远场涡流传感器设置在管道弯头外表面、以激励诱发产生涡流并接收涡流远场区的间接耦合磁场信号,将其转化为电压信号后,传送给信号处理电路,信号处理电路对接收的信号进行放大、滤波、比较后,传送给A/D转换电路,A/D转换电路将模拟信号转换为数字信号送于计算机,计算机对数据进行处理、从而获得被测管道弯头的腐蚀和裂纹类缺陷信息。The far-field eddy current sensor is sequentially connected with the harmonic signal excitation circuit, signal processing circuit, A/D conversion circuit and computer, the harmonic signal excitation circuit provides harmonic excitation to the far-field eddy current sensor, and the far-field eddy current sensor is arranged on the pipeline The outer surface of the elbow is excited to induce eddy current and receive the indirect coupling magnetic field signal in the far field area of the eddy current, convert it into a voltage signal, and send it to the signal processing circuit. The signal processing circuit amplifies, filters, and compares the received signal , sent to the A/D conversion circuit, the A/D conversion circuit converts the analog signal into a digital signal and sends it to the computer, and the computer processes the data to obtain the corrosion and crack defect information of the pipe elbow under test.
进一步,所述远场涡流传感器设置在管道弯头1横截面上;所述激励单元包括激励线圈3,所述接收单元包括接收线圈4,激励线圈3轴线沿管道弯头1周向设置,接收线圈4轴线沿管道弯头径向设置;接收线圈4位于测量间接耦合磁场信号的远场区域;向传感器激励线圈3中施加一个谐波激励,变化的激励场引发沿管道弯头1横截面周向分布的交变磁场,接收单元中的接收线圈4位于远场区域测量间接耦合磁场信号,所测信号相对于激励信号的相位差的变化表明腐蚀或裂纹类缺陷的存在,通过观测并分析相位差的变化特征从而实现对管道弯头1缺陷情况的检测。Further, the far-field eddy current sensor is arranged on the cross section of the pipe elbow 1; the excitation unit includes an excitation coil 3, and the receiving unit includes a receiving coil 4, the axis of the excitation coil 3 is arranged along the circumference of the pipe elbow 1, and the receiving unit includes The axis of the coil 4 is arranged radially along the pipeline elbow; the receiving coil 4 is located in the far-field area where the indirect coupling magnetic field signal is measured; a harmonic excitation is applied to the excitation coil 3 of the sensor, and the changing excitation field induces distributed alternating magnetic field, the receiving coil 4 in the receiving unit is located in the far field area to measure the indirect coupling magnetic field signal, the change of the phase difference between the measured signal and the excitation signal indicates the existence of corrosion or crack defects, by observing and analyzing the phase The change characteristics of the difference can realize the detection of the defect of the pipe elbow 1 .
检测方法包括以下步骤: 步骤1:在管道弯头周向设置远场涡流传感器,以便进行扫描; 步骤2:向远场涡流传感器的激励单元施加低频谐波激励; 步骤3:沿管道弯头周向扫描,测取接收单元中的接收线圈内接收到的信号相对激励信号的相位差; 步骤4:通过观测并分析相位差的变化特征,即可判别管道弯头处的腐蚀和裂纹类缺陷情况。The detection method includes the following steps: Step 1: Install a far-field eddy current sensor in the circumferential direction of the pipe elbow for scanning; Step 2: Apply low-frequency harmonic excitation to the excitation unit of the far-field eddy current sensor; To scan, measure the phase difference between the signal received in the receiving coil in the receiving unit and the excitation signal; Step 4: By observing and analyzing the change characteristics of the phase difference, the corrosion and crack defects at the pipe elbow can be judged .
本发明的管道弯头检测装置,由包括两个相同激励单元和一个接收单元构成的远场涡流传感器2,且两激励单元分别位于接收单元两侧。所述激励单元包括激励线圈3,所述接收单元包括接收线圈4,激励线圈3轴线沿管道弯头1周向设置,接收线圈4轴线沿管道弯头径向设置,且接收线圈4位于测量间接耦合磁场信号的远场区域。The pipe elbow detection device of the present invention consists of a far-field eddy current sensor 2 composed of two identical excitation units and a receiving unit, and the two excitation units are respectively located on both sides of the receiving unit. The excitation unit includes an excitation coil 3, the receiving unit includes a receiving coil 4, the axis of the excitation coil 3 is arranged along the circumference of the pipe elbow 1, the axis of the receiving coil 4 is arranged radially along the pipe elbow, and the receiving coil 4 is located in the measuring indirect The far-field region where magnetic field signals are coupled.
所述远场涡流传感器2包括壳体13、端盖11、激励线圈3、接收线圈4和插座;壳体13为设置有内腔的“︹”型结构,且两端设置敞口,端盖11配合安装在壳体13两端的敞口上;激励线圈3固装在壳体13内腔两侧的内壁上,接收线圈4固装在壳体13内腔中腰下部,激励线圈3和接收线圈4的引线分别与插座相连。两激励线圈3可对称设置在接收线圈4两侧。The far-field eddy current sensor 2 includes a housing 13, an end cover 11, an excitation coil 3, a receiving coil 4 and a socket; the housing 13 is a "︹" type structure provided with an inner cavity, and two ends are provided with openings, and the end cover 11 is mounted on the open openings at both ends of the shell 13; the exciting coil 3 is fixed on the inner wall of the inner cavity of the shell 13, the receiving coil 4 is fixed on the lower part of the inner cavity of the shell 13, the exciting coil 3 and the receiving coil 4 The lead wires are connected to the socket respectively. The two exciting coils 3 can be arranged symmetrically on both sides of the receiving coil 4 .
所述远场涡流传感器2依次与低频谐波激励电路5、信号处理电路6、A/D转换电路7和计算机8相连接。The far-field eddy current sensor 2 is connected with a low-frequency harmonic excitation circuit 5 , a signal processing circuit 6 , an A/D conversion circuit 7 and a computer 8 in sequence.
所述激励单元包含激励线圈3和屏蔽单元12,激励线圈3安装在屏蔽单元12内;所述激励线圈3采用矩形线圈;接收线圈4采用圆柱线圈。The excitation unit includes an excitation coil 3 and a shielding unit 12, and the excitation coil 3 is installed in the shielding unit 12; the excitation coil 3 is a rectangular coil; the receiving coil 4 is a cylindrical coil.
本发明通过利用双激励拉近远场区,提高所测信号幅值,充分体现远场涡流检测的优势,解决内穿过式远场涡流传感器难以对管道弯头进行检测的难题。它还具有以下几个方面的优点:(1)管壁厚度与检测信号相位近似成正比,易于缺陷分辨;(2)不受集肤效应影响,且受提离效应影响不大;(3)对管壁内外缺陷具有相同灵敏度;(4)继承了常规涡流非接触且快速的优点,同时采取扫描方式大大减少检测盲区。The present invention narrows the far-field region by using double excitations, increases the measured signal amplitude, fully embodies the advantages of far-field eddy current detection, and solves the difficult problem that the inner through-type far-field eddy current sensor is difficult to detect the pipe elbow. It also has the following advantages: (1) The thickness of the pipe wall is approximately proportional to the phase of the detection signal, which is easy to distinguish defects; (2) It is not affected by the skin effect and is not greatly affected by the lift-off effect; (3) It has the same sensitivity to internal and external defects of the pipe wall; (4) Inheriting the advantages of conventional eddy current non-contact and fast, while adopting scanning mode to greatly reduce detection blind spots.
附图说明Description of drawings
图1是本发明的管道弯头检测装置剖视结构示意图Fig. 1 is a schematic cross-sectional structure diagram of a pipe elbow detection device of the present invention
图2是本发明的管道弯头检测装置使用状态结构示意图;Fig. 2 is a schematic diagram of the structure of the pipeline elbow detection device in use according to the present invention;
图3是本发明的检测原理示意图;Fig. 3 is a schematic diagram of the detection principle of the present invention;
图4是本发明进行检测的试样简图;Fig. 4 is the sample diagram that the present invention detects;
图5是图4的A-A剖视结构示意图;Fig. 5 is a schematic diagram of the cross-sectional structure of A-A of Fig. 4;
图6是采用一个激励线圈和一个接收线圈的远场涡流传感器检测得出的幅值信号曲线图;Fig. 6 is a curve diagram of the amplitude signal detected by the far-field eddy current sensor using an excitation coil and a receiving coil;
图7是采用一个激励线圈和一个接收线圈的远场涡流传感器检测得出的相位差曲线图;Fig. 7 is a graph of the phase difference detected by the far-field eddy current sensor using an exciting coil and a receiving coil;
图8是采用一个激励线圈和一个接收线圈的远场涡流传感器检测得出的坡印廷矢量图;Fig. 8 is a Poynting vector diagram detected by a far-field eddy current sensor using an exciting coil and a receiving coil;
图9是采用双激励线圈的远场涡流传感器检测得出的幅值信号曲线图;Fig. 9 is a graph of the amplitude signal detected by the far-field eddy current sensor using double excitation coils;
图10是采用双激励线圈的远场涡流传感器检测得出的相位差曲线图;Fig. 10 is a graph of the phase difference detected by the far-field eddy current sensor using double excitation coils;
图11是采用双激励线圈的远场涡流传感器检测得出的坡印廷矢量图;Figure 11 is the Poynting vector diagram obtained from the detection of the far-field eddy current sensor using dual excitation coils;
图12是本发明装置测量时,检测线圈轴线为缺陷中心线时所测得依次对应不同缺陷时的相位图。Fig. 12 is a phase diagram corresponding to different defects measured by the device of the present invention when the axis of the detection coil is the center line of the defect.
图中:管道弯头-1、远场涡流传感器-2、激励线圈-3、接收线圈-4、谐波信号激励电路-5、信号处理电路-6、A/D转换电路-7、计算机-8、航空插座-9、把手-10、端盖-11、屏蔽单元-12、壳体-13。In the figure: pipeline elbow-1, far-field eddy current sensor-2, excitation coil-3, receiving coil-4, harmonic signal excitation circuit-5, signal processing circuit-6, A/D conversion circuit-7, computer- 8. Aviation socket-9, handle-10, end cover-11, shielding unit-12, shell-13.
具体实施方式Detailed ways
下面结合附图和实施例对本发明做进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.
现有一般的远场涡流传感器只采用一个激励线圈和一个接收线圈,当采用一个激励线圈检测外径为80mm的管道时,得出的幅值信号曲线、相位差曲线和坡印廷矢量图分别如图6、7、8所示,幅值出现了拐点,相位有90°变化,能量也两次穿透管壁,说明发生了远场涡流现象。但远场区位于幅值和相位基本不变和能量二次穿透区域,由图可知采用一个激励线圈时,远场区到激励线圈轴线的弧长距离为100mm到120mm。它所采集远场涡流现象的“幅值信号曲线、相位差曲线和坡印廷矢量”三个重要特征信号相对于激励信号的变化很小,且易受噪声信号干扰,难以用来进行判断所测物体是否存在腐蚀或裂纹等此类缺陷。因幅值信号很微弱,从而对后面的信号处理电路要求更高,另外,远场区相对的激励线圈的距离要更大,增大了传感器尺寸,从而成本也更大。The existing general far-field eddy current sensor only uses one exciting coil and one receiving coil. When one exciting coil is used to detect a pipe with an outer diameter of 80 mm, the obtained amplitude signal curve, phase difference curve and Poynting vector diagram are respectively As shown in Figures 6, 7, and 8, the amplitude has an inflection point, the phase has a 90° change, and the energy has penetrated the tube wall twice, indicating that the far-field eddy current phenomenon has occurred. However, the far-field region is located in the region where the amplitude and phase are basically unchanged and the energy is penetrated twice. It can be seen from the figure that when one excitation coil is used, the arc length distance from the far-field region to the axis of the excitation coil is 100mm to 120mm. The three important characteristic signals of "amplitude signal curve, phase difference curve and Poynting vector" of the far-field eddy current phenomenon collected by it have little change compared with the excitation signal, and are easily interfered by noise signals, so it is difficult to use them for judgment. Objects are tested for such defects as corrosion or cracks. Because the amplitude signal is very weak, the requirements for the subsequent signal processing circuit are higher. In addition, the distance between the excitation coil and the far field area is larger, which increases the size of the sensor and thus increases the cost.
本发明采用包括两个相同激励单元和一个接收单元构成的远场涡流传感器,且两激励单元分别位于接收单元两侧,激励单元和接收单元均沿被检测管道弯头横截面周向设置,且接收单元位于测量间接耦合磁场信号的远场区域;当远场涡流传感器施加谐波激励后,利用双激励拉近远场区,提高所测信号幅值;传感器沿管道弯头周向扫描,测取接收单元接收到的信号相对激励信号的相位差,从而得到相位差的变化特征,即获得管道弯头处的腐蚀和裂纹类缺陷信息。The present invention adopts a far-field eddy current sensor composed of two identical excitation units and a receiving unit, and the two excitation units are respectively located on both sides of the receiving unit, and both the excitation unit and the receiving unit are arranged circumferentially along the cross-section of the pipe elbow to be detected, and The receiving unit is located in the far-field area where the indirect coupled magnetic field signal is measured; when the far-field eddy current sensor is applied with harmonic excitation, the double excitation is used to narrow the far-field area to increase the measured signal amplitude; the sensor scans along the circumference of the pipe elbow, and measures The phase difference of the signal received by the receiving unit relative to the excitation signal is taken to obtain the change characteristics of the phase difference, that is, to obtain the corrosion and crack defect information at the pipe elbow.
由此可知,本发明的检测方法属于远场涡流检测,是基于远场涡流效应的无损检测技术,故能否用远场涡流检测技术来检测规则曲面金属材料,取决于规则曲面金属材料中是否发生了远场涡流现象。远场涡流现象有三个重要特征:幅值拐点、90°相位变化和能量的两次穿透试件,本发明通过此采集远场涡流现象的“幅值信号曲线、相位差曲线和坡印廷矢量”三个重要特征信号相对于激励信号的变化来进行判断所测物体是否存在腐蚀或裂纹等此类缺陷。It can be seen from this that the detection method of the present invention belongs to far-field eddy current detection, and is a non-destructive detection technology based on the far-field eddy current effect. Therefore, whether the far-field eddy current detection technology can be used to detect regular curved surface metal materials depends on whether A far-field eddy current phenomenon occurs. The far-field eddy current phenomenon has three important features: the amplitude inflection point, the 90° phase change, and the two penetration test pieces of energy. The present invention collects the "amplitude signal curve, phase difference curve and Poynting "Vector" three important characteristic signals relative to the change of the excitation signal to judge whether there are such defects as corrosion or cracks in the measured object.
本发明通过采用双激励方法,从而得出的幅值信号曲线、相位差曲线和坡印廷矢量图分别如图9、10、11所示,同理,可知发生了远场涡流现象,相对一个激励线圈时,远场区幅值信号增大,远场区位于35mm到45mm处,远场区得以拉近。远场涡流传感器优化时,常考虑信号幅值和远场区距离。The present invention adopts the dual excitation method, thereby obtains the amplitude signal curve, the phase difference curve and the Poynting vector diagram as shown in Figures 9, 10, and 11 respectively. Similarly, it can be seen that the far-field eddy current phenomenon has occurred, and a relatively When the coil is excited, the amplitude signal in the far field area increases, and the far field area is located at 35mm to 45mm, and the far field area can be shortened. When optimizing the far-field eddy current sensor, the signal amplitude and the distance of the far-field area are often considered.
实施例1,参阅图1-3,屏蔽单元12采用硅钢片制作而成。把手10与端盖11通过六角螺钉连接,端盖11与壳体13通过十字槽盘头螺钉连接。激励线圈3固定在壳体底部两端,接收线圈4固定在壳体内腔底部中央,屏蔽单元12罩在激励线圈3上方,激励线圈3和接收线圈4引线与航空插座9相连。将远场涡流传感器设置在管道弯头1横截面上;所述激励单元包括激励线圈3,所述接收单元包括接收线圈4,激励线圈3轴线沿管道弯头1周向设置,接收线圈4轴线沿管道弯头径向设置;接收线圈4位于测量间接耦合磁场信号的远场区域;向传感器激励线圈3中施加一个谐波激励,变化的激励场引发沿管道弯头1横截面周向分布的交变磁场,接收单元中的接收线圈4位于远场区域测量间接耦合磁场信号,周向移动传感器对管道弯头进行扫描,所测信号相对于激励信号的相位差的变化表明腐蚀或裂纹类缺陷的存在,通过观测并分析相位差的变化特征从而实现对管道弯头1缺陷情况的检测。Embodiment 1, referring to Fig. 1-3, the shielding unit 12 is made of silicon steel sheet. The handle 10 is connected to the end cover 11 by a hexagonal screw, and the end cover 11 is connected to the housing 13 by a cross recessed pan head screw. The excitation coil 3 is fixed at both ends of the bottom of the casing, the receiving coil 4 is fixed at the center of the bottom of the casing cavity, the shielding unit 12 is covered above the excitation coil 3 , and the leads of the excitation coil 3 and the receiving coil 4 are connected to the aviation socket 9 . The far-field eddy current sensor is arranged on the cross section of the pipeline elbow 1; the excitation unit includes an excitation coil 3, and the receiving unit includes a receiving coil 4, the axis of the excitation coil 3 is arranged along the circumference of the pipeline elbow 1, and the axis of the receiving coil 4 It is arranged radially along the pipe elbow; the receiving coil 4 is located in the far-field area where the indirect coupling magnetic field signal is measured; a harmonic excitation is applied to the sensor excitation coil 3, and the changing excitation field causes the circumferential distribution along the cross-section of the pipe elbow 1 Alternating magnetic field, the receiving coil 4 in the receiving unit is located in the far field area to measure the indirect coupling magnetic field signal, the circumferential moving sensor scans the pipe elbow, and the change of the phase difference between the measured signal and the excitation signal indicates corrosion or crack defects The detection of the defect of the pipe elbow 1 is realized by observing and analyzing the change characteristics of the phase difference.
检测方法包括以下步骤: 步骤1:在管道弯头周向设置远场涡流传感器,以便进行扫描; 步骤2:向远场涡流传感器的激励单元施加低频谐波激励; 步骤3:沿管道弯头周向扫描,测取接收单元中的接收线圈内接收到的信号相对激励信号的相位差; 步骤4:通过观测并分析相位差的变化特征,即可判别管道弯头处的腐蚀和裂纹类缺陷情况。The detection method includes the following steps: Step 1: Install a far-field eddy current sensor in the circumferential direction of the pipe elbow for scanning; Step 2: Apply low-frequency harmonic excitation to the excitation unit of the far-field eddy current sensor; To scan, measure the phase difference between the signal received in the receiving coil in the receiving unit and the excitation signal; Step 4: By observing and analyzing the change characteristics of the phase difference, the corrosion and crack defects at the pipe elbow can be judged .
本发明的远场涡流传感器通过采用外设置方式,并通过利用双激励拉近远场区,提高所测信号幅值,从而解决内穿过式远场涡流传感器难以对管道弯头进行检测的难题。The far-field eddy current sensor of the present invention adopts an external setting method and uses double excitation to narrow the far-field area to increase the measured signal amplitude, thereby solving the problem that the inner through-type far-field eddy current sensor is difficult to detect the pipe elbow .
实施例2, 参阅图3,本发明的远场涡流传感器依次与谐波信号激励电路、信号处理电路、A/D转换电路和计算机相连接,谐波信号激励电路给远场涡流传感器提供谐波激励,远场涡流传感器设置在管道弯头外表面、以激励诱发产生涡流并接收涡流远场区的间接耦合磁场信号,将其转化为电压信号后,传送给信号处理电路,信号处理电路对接收的信号进行放大、滤波、比较后,传送给A/D转换电路,A/D转换电路将模拟信号转换为数字信号送于计算机,计算机对接收的数据进行处理、从而获得被测管道弯头的腐蚀和裂纹类缺陷信息。参阅图1至图5,其余同实施例1。Embodiment 2, referring to Fig. 3, the far-field eddy current sensor of the present invention is connected with harmonic signal excitation circuit, signal processing circuit, A/D conversion circuit and computer successively, and harmonic signal excitation circuit provides harmonic wave to far-field eddy current sensor Excitation, the far-field eddy current sensor is set on the outer surface of the pipe elbow to induce the generation of eddy current and receive the indirect coupling magnetic field signal in the eddy current far-field area, convert it into a voltage signal, and send it to the signal processing circuit, the signal processing circuit is responsible for receiving After the signal is amplified, filtered and compared, it is sent to the A/D conversion circuit. The A/D conversion circuit converts the analog signal into a digital signal and sends it to the computer. The computer processes the received data to obtain the measured pipe elbow. Corrosion and crack type defect information. Referring to Fig. 1 to Fig. 5, all the other are the same as embodiment 1.
实施例3,参阅图1至图5,本发明的管道弯头检测装置由包括两个相同激励单元和一个接收单元构成的远场涡流传感器2,且两激励单元分别位于接收单元两侧。所述激励单元包括激励线圈3,所述接收单元包括接收线圈4,激励线圈3轴线沿管道弯头1周向设置,接收线圈4轴线沿管道弯头径向设置,且接收线圈4位于测量间接耦合磁场信号的远场区域。所述远场涡流传感器2包括壳体13、端盖11、激励线圈3、接收线圈4和插座,插座可采用航空插座9的结构形式,也可采用其它结构形式;壳体13为设置有内腔的“︹”型结构,且两端设置敞口,端盖11配合安装在壳体13两端的敞口上;激励线圈3固装在壳体13内腔两侧的内壁上,接收线圈4固装在壳体13内腔中腰下部,激励线圈3和接收线圈4的引线分别与插座相连。也将激励线圈3固定在壳体底部两端,接收线圈4固定在壳体内腔底部中央。两激励线圈3优选对称设置在接收线圈4两侧;但当两个激励单元的电流大小不一样,也就是两个激励不一样时,也可不采用对称设置。Embodiment 3, referring to Fig. 1 to Fig. 5, the pipe elbow detection device of the present invention consists of a far-field eddy current sensor 2 composed of two identical excitation units and a receiving unit, and the two excitation units are respectively located on both sides of the receiving unit. The excitation unit includes an excitation coil 3, the receiving unit includes a receiving coil 4, the axis of the excitation coil 3 is arranged along the circumference of the pipe elbow 1, the axis of the receiving coil 4 is arranged radially along the pipe elbow, and the receiving coil 4 is located in the measuring indirect The far-field region where magnetic field signals are coupled. The far-field eddy current sensor 2 includes a housing 13, an end cover 11, an excitation coil 3, a receiving coil 4 and a socket, and the socket can adopt the structural form of an aviation socket 9, or other structural forms; the housing 13 is provided with an internal The "︹" type structure of the cavity, and openings are provided at both ends, and the end cover 11 is fitted on the openings at both ends of the housing 13; the exciting coil 3 is fixed on the inner wall of the inner cavity of the housing 13, and the receiving coil 4 is fixed Installed in the lower part of the waist in the inner cavity of the housing 13, the lead wires of the exciting coil 3 and the receiving coil 4 are connected to the socket respectively. The excitation coil 3 is also fixed at both ends of the bottom of the casing, and the receiving coil 4 is fixed at the center of the bottom of the casing cavity. The two excitation coils 3 are preferably arranged symmetrically on both sides of the receiving coil 4; however, when the currents of the two excitation units are different, that is, the two excitations are different, the symmetrical arrangement may not be adopted.
图4-5为本发明装置进行检测的试样简图,管道弯头的转角为90°,外径为80mm,壁厚为2mm,缺陷的深度依次为0.25mm、0.5mm、0.75mm、1mm、1.25mm、1.5mm、1.75mm。Figure 4-5 is a schematic diagram of the sample tested by the device of the present invention. The pipe elbow has a rotation angle of 90°, an outer diameter of 80mm, a wall thickness of 2mm, and the depth of the defect is 0.25mm, 0.5mm, 0.75mm, and 1mm in sequence. , 1.25mm, 1.5mm, 1.75mm.
如图12所示,当本发明在进行测量、且检测线圈轴线为缺陷中心线时、所测得依次对应不同缺陷时的相位图。相位差与缺陷深度近似成线性关系,可见本装置能够有效进行管道弯头的缺陷检测。As shown in FIG. 12 , when the present invention is measuring and the axis of the detection coil is the center line of the defect, the measured phase diagrams correspond to different defects in sequence. The relationship between the phase difference and the depth of the defect is approximately linear, which shows that the device can effectively detect the defects of the pipe elbow.
本发明通过给远场涡流传感器施加谐波激励后,通过观测并分析传感器接收线圈内接收到的信号相对激励信号的相位差的变化特征,获得管道弯头处的腐蚀和裂纹类缺陷信息。In the present invention, after applying harmonic excitation to the far-field eddy current sensor, by observing and analyzing the change characteristics of the phase difference of the signal received in the sensor receiving coil relative to the excitation signal, the corrosion and crack defect information at the pipe elbow is obtained.
实施例4,参阅图1至图5,所述激励单元包含激励线圈3和屏蔽单元12,激励线圈3安装在屏蔽单元12内,即将屏蔽单元12罩在激励线圈3上方。Embodiment 4, referring to FIG. 1 to FIG. 5 , the excitation unit includes an excitation coil 3 and a shielding unit 12 , the excitation coil 3 is installed in the shielding unit 12 , that is, the shielding unit 12 is covered above the excitation coil 3 .
所述激励线圈3可采用高磁导率的硅钢片制作而成屏蔽单元12罩住,既屏蔽削弱了直接耦合磁场,又起着聚集激励磁场的作用;同时采用两组相同的激励线圈和屏蔽单元来作为激励,有效拉近远场区,减小传感器尺寸,另外也提高接收线圈获得的信号幅值,便于信号采集。The excitation coil 3 can be made of silicon steel sheets with high magnetic permeability to cover the shielding unit 12, which not only shields and weakens the direct coupling magnetic field, but also plays the role of gathering the excitation magnetic field; The unit is used as an excitation to effectively narrow the far field area, reduce the size of the sensor, and increase the signal amplitude obtained by the receiving coil to facilitate signal acquisition.
实施例5,参阅图1至图5,所述激励线圈3采用矩形线圈;接收线圈4采用圆柱线圈。Embodiment 5, referring to FIG. 1 to FIG. 5 , the exciting coil 3 is a rectangular coil; the receiving coil 4 is a cylindrical coil.
实施例6,参阅图1至图5,壳体13上设置有把手10,手10与壳体13可通过六角螺钉等相互连接,端盖11与壳体13可通过包括十字槽盘头螺钉等进行连接。Embodiment 6, referring to Fig. 1 to Fig. 5, the housing 13 is provided with a handle 10, the hand 10 and the housing 13 can be connected to each other by hexagonal screws, etc. to connect.
实施例7,参阅图1至图5,所述远场涡流传感器2依次与低频谐波激励电路5、信号处理电路6、A/D转换电路7和计算机8相连接,谐波信号激励电路5给远场涡流传感器2提供谐波激励,远场涡流传感器2设置在管道弯头1外表面激励诱发产生涡流并接收涡流远场区的间接耦合磁场信号,将其转化为电压信号后,传送给信号处理电路6,信号处理电路6对接收的信号进行放大、滤波、比较后,传送给A/D转换电路7,A/D转换电路7将模拟信号转换为数字信号送于计算机8,计算机8可采用便携式计算机,通过计算机8实现信号采集控制、信号显示和数据存储等功能,对接收的数据进行处理,判别信号特征,获得被测管道弯头1的缺陷信息。Embodiment 7, referring to Fig. 1 to Fig. 5, described far-field eddy current sensor 2 is connected with low-frequency harmonic excitation circuit 5, signal processing circuit 6, A/D conversion circuit 7 and computer 8 successively, harmonic signal excitation circuit 5 Provide harmonic excitation to the far-field eddy current sensor 2. The far-field eddy current sensor 2 is set on the outer surface of the pipe elbow 1 to induce eddy currents and receive the indirect coupling magnetic field signals in the eddy current far-field area. After converting them into voltage signals, they are sent to The signal processing circuit 6, after the signal processing circuit 6 amplifies, filters and compares the received signal, sends it to the A/D conversion circuit 7, and the A/D conversion circuit 7 converts the analog signal into a digital signal and sends it to the computer 8, and the computer 8 A portable computer can be used to realize functions such as signal acquisition control, signal display and data storage through the computer 8, process the received data, distinguish signal characteristics, and obtain defect information of the pipe elbow 1 under test.
本发明通过利用双激励拉近远场区,提高所测信号幅值,充分体现远场涡流检测的优势,解决内穿过式远场涡流传感器难以对管道弯头进行检测的难题,同时,也可用于直管的检测。The present invention narrows the far-field area by using double excitation, improves the measured signal amplitude, fully embodies the advantages of far-field eddy current detection, and solves the difficult problem that the inner through-type far-field eddy current sensor is difficult to detect the pipe elbow. At the same time, it also It can be used for the inspection of straight pipes.
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CN105976381A (en) * | 2016-05-10 | 2016-09-28 | 电子科技大学 | Quantitative evaluation method for large-area defect of pipeline based on far-field eddy false peak removal |
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CN109299542B (en) * | 2018-09-25 | 2020-04-28 | 中国水利水电科学研究院 | PCCP pipeline broken wire detection method based on combination of field detection and numerical simulation |
CN111272864B (en) * | 2020-02-28 | 2023-05-23 | 湖北工业大学 | A pulsed eddy current detection system and method based on radial magnetic field |
CN111337569A (en) * | 2020-04-16 | 2020-06-26 | 中国科学院海洋研究所 | Novel pulse near-field and far-field combined eddy current sensor |
CN112858470B (en) * | 2021-02-20 | 2023-07-28 | 北京航空航天大学 | Eddy current detection device and system |
CN115201323A (en) * | 2021-04-09 | 2022-10-18 | 中国石油大学(北京) | Nondestructive testing device for oil and gas pipeline |
CN114858910B (en) * | 2022-05-30 | 2024-08-30 | 湘潭大学 | Pseudo-random pulse vortex-based bimetal mechanical composite pipe defect detection method |
CN115201326B (en) * | 2022-08-18 | 2024-03-29 | 合肥工业大学 | A multi-parameter identification method of defect burial depth based on near and far field eddy currents |
CN117110422B (en) * | 2023-10-23 | 2024-01-30 | 国机传感科技有限公司 | Array far-field eddy current data analysis method and system |
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