CN105240287A - Novel energy-saving water ring vacuum pump - Google Patents

Novel energy-saving water ring vacuum pump Download PDF

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Publication number
CN105240287A
CN105240287A CN201510731201.3A CN201510731201A CN105240287A CN 105240287 A CN105240287 A CN 105240287A CN 201510731201 A CN201510731201 A CN 201510731201A CN 105240287 A CN105240287 A CN 105240287A
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CN
China
Prior art keywords
distribution plate
axle
bearing
impeller
mounting hole
Prior art date
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Pending
Application number
CN201510731201.3A
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Chinese (zh)
Inventor
陆建堤
杨志忠
张双全
彭玉成
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WUHAN AIDEWO PUMP VALVE Co Ltd
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WUHAN AIDEWO PUMP VALVE Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by WUHAN AIDEWO PUMP VALVE Co Ltd filed Critical WUHAN AIDEWO PUMP VALVE Co Ltd
Priority to CN201510731201.3A priority Critical patent/CN105240287A/en
Publication of CN105240287A publication Critical patent/CN105240287A/en
Pending legal-status Critical Current

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  • Applications Or Details Of Rotary Compressors (AREA)

Abstract

The invention discloses a novel energy-saving water ring vacuum pump which comprises a pump body, an impeller, a shaft, a front cover and a rear cover. The shaft is arranged in the pump body in a penetrating manner. The portion, in the pump body, of the shaft is sleeved with the impeller. Distribution plates are symmetrically arranged in front of and behind the impeller. The front cover is arranged at the front end of the pump body. The rear cover is arranged at the rear end of the pump body. A first centrifugal disc is arranged in the front cover. A front bearing component is arranged in the first centrifugal disc. A second centrifugal disc is arranged in the rear cover. A compensation cushion ring is arranged between the rear cover and a rear bearing component. The rear bearing component is arranged in the second centrifugal disc. The portion, at the joint of the front cover and the front distribution plate, of the shaft and the portion, at the joint of the rear cover and the rear distribution plate, of the shaft are both provided with padding components. According to the novel energy-saving water ring vacuum pump, the pump body, the impeller, the distribution plates and the like are reasonably optimized and designed, stable operation and reliable sealing of the vacuum pump are guaranteed, working efficiency can be improved, energy consumption is lowered, and the energy-saving effect is very remarkable.

Description

A kind of novel energy-saving water ring vaccum pump
Technical field
The present invention relates to a kind of novel energy-saving water ring vaccum pump for maintaining vacuum condition in Thermal generation unit vapour condenser.
Background technique
Water ring vaccum pump mainly plays air in suction Turbo-generator Set vapour condenser and non-condensable gas in large power plant, maintains the vacuum of vapour condenser, improves vapour condenser heat transfer boundary condition, improve the effect of the thermal efficiency of unit.The water ring vaccum pump that current many thermal power plants use, its structural design is unreasonable, and efficiency is lower, vacuumize demand to meet, the power of the power of motor that vacuum pump is supporting is very large, and energy loss is very large, purchase with operation cost higher, be unfavorable for the energy-saving and cost-reducing of enterprise.
Summary of the invention
The object of the invention is to provide a kind of novel energy-saving water ring vaccum pump, and reasonable not to solve existing water ring vaccum pump structural design, power loss is large, operation cost high-technology problem.
In order to solve the problems of the technologies described above, the technical solution used in the present invention is: a kind of novel energy-saving water ring vaccum pump, comprises the pump housing, impeller, axle, protecgulum, bonnet; Placed axle in the described pump housing, the axle of pump body is arranged with impeller, impeller front and rear are symmetrically arranged with front distribution plate, rear distribution plate, and the axle sleeve between impeller and front distribution plate, rear distribution plate is provided with O RunddichtringO; Pump housing front end is provided with protecgulum, and pump housing rear end is provided with bonnet; Be provided with the first centrifugal pan in protecgulum, in the first centrifugal pan, be provided with fore bearing parts; Described fore bearing parts, comprise roller bearing, roller bearing is set on axle, roller bearing arranged outside has fore bearing enclosing cover, malthoid is provided with inside roller bearing, malthoid arranged outside has fore bearing inner cap, is provided with back-up ring between fore bearing enclosing cover and the first centrifugal pan, and back-up ring arranged outside has front axle seal; Be provided with the second centrifugal pan in described bonnet, in the second centrifugal pan, be provided with rear bearing parts, between bonnet and rear bearing parts, be provided with shim; Described rear bearing parts, comprise roller bearing, radial ball bearing, are provided with pressure spring in radial ball bearing, and be provided with rear bearing inner cap inside radial ball bearing, pressure spring is set in rear bearing and covers; Be provided with roller bearing on the right side of radial ball bearing, roller bearing arranged outside has rear bearing enclosing cover; The inner side of rear bearing inner cap is provided with lubricating cup, is provided with rear axle seal between rear bearing inner cap and axle; On the axle of described protecgulum and front distribution plate junction, the axle of bonnet and rear distribution plate junction is provided with packing elements.
As preferably, the length dimension of institute's pump housing is 580-600mm, and the ratio of pump housing length and internal diameter Extreme breadth is 0.95-1.
As preferably, described impeller comprises the equally distributed blade of threaded shaft, and blade both sides are provided with ring stiffener, and is provided with annular gusset in the middle of impeller, blade diameter is 580-600mm, and blade end radius of curvature is 150-200mm.
As preferably, described distribution plate is provided with mounting hole, mounting hole site is in the top in the distribution plate center of circle, and mounting hole place is provided with the annular flexible valve plate of concentric setting, and flexible valve plate is fixed on distribution plate by screw rod; Be provided with the relief opening running through distribution plate on the left of mounting hole, be provided with the intakeport running through distribution plate on the right side of mounting hole, above-mentioned relief opening distributes around mounting hole; The center of circle of the inner side edge of above-mentioned intakeport overlaps with the center of circle of mounting hole, and the outer side of intakeport is arc and the radius of curvature of intakeport outer side end is 180-210mm.
As preferably, described packing elements, comprise the filler that many threaded shafts are arranged, be provided with insertion ring between filler and axle, filler end is provided with Gland, and Gland arranged outside has stuffing box body.
The present invention has carried out rational optimal design by the size of the pump housing to water ring vaccum pump and ovality, impeller size and vane curvature, distribution plate inlet and outlet mouth and internal structure thereof, vacuum pump stable operation can not only be ensured, sealing is reliable, can also increase work efficiency, reduce energy consumption, energy-saving effect is fairly obvious.Calculate by energy-conservation 20 kilowatt hours of separate unit Water-ring vacuum pump assembly, 1 year can using electricity wisely about 17.5 ten thousand degree, general power station adopts 4-6 platform vacuum pump unit, when these units work simultaneously, can reduce the operation cost of enterprise greatly, therefore the present invention has good promotional value and economic benefit.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technological scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of impeller;
Fig. 3 is the right elevation of Fig. 2;
Fig. 4 is the structural representation of distribution plate.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technological scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Fig. 1 is structural representation of the present invention, and Fig. 2 is the structural representation of impeller, and Fig. 3 is the right elevation of Fig. 2, and Fig. 4 is the structural representation of distribution plate.
Embodiment 1: as seen from the figure, this novel energy-saving water ring vaccum pump, comprises the pump housing 1, impeller 2, axle 3, protecgulum 4, bonnet 5 etc.The length dimension of the pump housing is 580mm, and the ratio of pump housing length and internal diameter Extreme breadth is 0.95.Placed axle 3 in the pump housing 1, the axle 3 of the pump housing 1 inside is arranged with impeller 2, impeller 2 comprises the equally distributed blade 21 of threaded shaft, and blade 21 both sides are provided with ring stiffener 22, are provided with annular gusset 23 in the middle part of impeller 2.Blade 21 diameter is 580mm, and blade 21 end radius of curvature is 150mm.
Impeller 2 front and rear are symmetrically arranged with front distribution plate 6, rear distribution plate 7, and the axle sleeve between impeller 2 and front distribution plate 6, rear distribution plate 7 is provided with O RunddichtringO 30.Distribution plate is provided with mounting hole 60, mounting hole 60 is positioned at the top in the distribution plate center of circle, and mounting hole 60 place is provided with the annular flexible valve plate 8 of concentric setting, and flexible valve plate 8 is fixed on distribution plate by screw rod; Be provided with the relief opening 61 running through distribution plate on the left of mounting hole 60, be provided with the intakeport 62 running through distribution plate on the right side of mounting hole 60, above-mentioned relief opening 61 distributes around mounting hole 60; The center of circle of the inner side edge of above-mentioned intakeport 62 overlaps with the center of circle of mounting hole 60, and the outer side of intakeport is arc and the radius of curvature of intakeport outer side end is 180mm.
The pump housing 1 front end is provided with protecgulum 4, and the pump housing 1 rear end is provided with bonnet 5.Be provided with in protecgulum 4 in first centrifugal pan 16, first centrifugal pan 16 and be provided with fore bearing parts 9.Fore bearing parts 9, comprise roller bearing 20, roller bearing 20 is set on axle 3, roller bearing 20 arranged outside has fore bearing enclosing cover 11, malthoid 23 is provided with inside roller bearing 20, malthoid 23 arranged outside has fore bearing inner cap 13, and be provided with back-up ring 15 between fore bearing enclosing cover 11 and the first centrifugal pan 16, back-up ring 15 arranged outside has front axle seal 25.Be provided with in bonnet 5 in second centrifugal pan 22, second centrifugal pan 22 and be provided with rear bearing parts 10.Shim 19 is provided with between bonnet 5 and rear bearing parts 10; Rear bearing parts 10, comprise roller bearing 20, radial ball bearing 21, are provided with pressure spring 17 in radial ball bearing 21, be provided with rear bearing inner cap 14 inside radial ball bearing 21, and pressure spring 17 is set on rear bearing inner cap 14; Be provided with roller bearing 20 on the right side of radial ball bearing 21, roller bearing 20 arranged outside has rear bearing enclosing cover 12, is provided with lubricating cup 18 inside rear bearing inner cap 14, is provided with rear axle seal 24 between rear bearing inner cap 14 and axle 3.
Protecgulum 4 is with on the axle of front distribution plate 6 junction, bonnet 5 and the axle of rear distribution plate 7 junction are provided with packing elements.Packing elements comprises the filler 29 that many threaded shafts are arranged, and be provided with insertion ring 28 between filler 29 and axle, filler 29 end is provided with Gland 26, and Gland 26 arranged outside has stuffing box body 27.
Embodiment 2: the difference of this embodiment and embodiment 1 is: the length dimension of the pump housing is 590mm, and the ratio of pump housing length and internal diameter Extreme breadth is 0.95.Blade diameter is 590mm, and blade end radius of curvature is 175mm.The outer side of intakeport is arc and the radius of curvature of intakeport outer side end is 195mm.
Embodiment 3: the difference of this embodiment and embodiment 1 is: the length dimension of the pump housing is 600mm, and the ratio of pump housing length and internal diameter Extreme breadth is 1.Blade diameter is 600mm, and blade end radius of curvature is 200mm.The outer side of intakeport is arc and the radius of curvature of intakeport outer side end is 210mm.
The characteristic of the energy-saving water ring vacuum pump of embodiment 1-3 sees the following form:
Distinguish Air horsepower kw Power of motor kw Ultimate vacuum mbar Speed of exhaust m3/h
Embodiment 1 96 110 33 3850
Embodiment 2 99 110 33 4000
Embodiment 3 100 110 33 4090
The present invention has carried out rational optimal design by the size of the pump housing to water ring vaccum pump and ovality, impeller size and vane curvature, distribution plate inlet and outlet mouth and internal structure thereof, vacuum pump stable operation can not only be ensured, sealing is reliable, can also increase work efficiency, reduce energy consumption, energy-saving effect is fairly obvious.Flexible valve plate on distribution plate can adjust the area of intakeport, relief opening according to the size of pressure, avoid the overcompression in gas compression processes, reduces power consumpiton.
For embodiment 3, the coal unit vacuum pump necessary electromotor that certain power station domestic uses is Y2-355M2-8-132KW-380V.Use the energy-saving water ring vacuum pump of embodiment 3, its necessary electromotor is Y2-315L2-110KW/380V.Calculate with separate unit Water-ring vacuum pump assembly economize on electricity 20KW, this separate unit water ring vaccum pump can using electricity wisely 17.52 ten thousand degree, multiple stage unit used time energy-saving effect is very remarkable.
Finally, it should be pointed out that above embodiment is only the more representational example of the present invention.Obviously, the invention is not restricted to above-mentioned embodiment, many distortion can also be had.Every above embodiment is done according to technical spirit of the present invention any simple modification, equivalent variations and modification, all should think and belong to protection scope of the present invention.

Claims (5)

1. a novel energy-saving water ring vaccum pump, comprises the pump housing, impeller, axle, protecgulum, bonnet; It is characterized in that having placed axle in the described pump housing, the axle of pump body is arranged with impeller, impeller front and rear are symmetrically arranged with front distribution plate, rear distribution plate, and the axle sleeve between impeller and front distribution plate, rear distribution plate is provided with O RunddichtringO; Pump housing front end is provided with protecgulum, and pump housing rear end is provided with bonnet; Be provided with the first centrifugal pan in protecgulum, in the first centrifugal pan, be provided with fore bearing parts; Described fore bearing parts, comprise roller bearing, roller bearing is set on axle, roller bearing arranged outside has fore bearing enclosing cover, malthoid is provided with inside roller bearing, malthoid arranged outside has fore bearing inner cap, is provided with back-up ring between fore bearing enclosing cover and the first centrifugal pan, and back-up ring arranged outside has front axle seal; Be provided with the second centrifugal pan in described bonnet, in the second centrifugal pan, be provided with rear bearing parts, between bonnet and rear bearing parts, be provided with shim; Described rear bearing parts, comprise roller bearing, radial ball bearing, are provided with pressure spring in radial ball bearing, and be provided with rear bearing inner cap inside radial ball bearing, pressure spring is set in rear bearing and covers; Be provided with roller bearing on the right side of radial ball bearing, roller bearing arranged outside has rear bearing enclosing cover; The inner side of rear bearing inner cap is provided with lubricating cup, is provided with rear axle seal between rear bearing inner cap and axle; On the axle of described protecgulum and front distribution plate junction, the axle of bonnet and rear distribution plate junction is provided with packing elements.
2. novel energy-saving water ring vaccum pump according to claim 1, is characterized in that the length dimension of the described pump housing is 580-600mm, and the ratio of pump housing length and internal diameter Extreme breadth is 0.95-1.
3. novel energy-saving water ring vaccum pump according to claim 1, it is characterized in that described impeller comprises the equally distributed blade of threaded shaft, blade both sides are provided with ring stiffener, annular gusset is provided with in the middle of impeller, blade diameter is 580-600mm, and blade end radius of curvature is 150-200mm.
4. novel energy-saving water ring vaccum pump according to claim 1, it is characterized in that described distribution plate is provided with mounting hole, mounting hole site is in the top in the distribution plate center of circle, and mounting hole place is provided with the annular flexible valve plate of concentric setting, and flexible valve plate is fixed on distribution plate by screw rod; Be provided with the relief opening running through distribution plate on the left of mounting hole, be provided with the intakeport running through distribution plate on the right side of mounting hole, above-mentioned relief opening distributes around mounting hole; The center of circle of the inner side edge of above-mentioned intakeport overlaps with the center of circle of mounting hole, and the outer side of intakeport is arc and the radius of curvature of intakeport outer side end is 180-210mm.
5. novel energy-saving water ring vaccum pump according to claim 1, it is characterized in that described packing elements, comprise the filler that many threaded shafts are arranged, between filler and axle, be provided with insertion ring, filler end is provided with Gland, and Gland arranged outside has stuffing box body.
CN201510731201.3A 2015-10-30 2015-10-30 Novel energy-saving water ring vacuum pump Pending CN105240287A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510731201.3A CN105240287A (en) 2015-10-30 2015-10-30 Novel energy-saving water ring vacuum pump

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Application Number Priority Date Filing Date Title
CN201510731201.3A CN105240287A (en) 2015-10-30 2015-10-30 Novel energy-saving water ring vacuum pump

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105179244A (en) * 2015-11-10 2015-12-23 武汉艾德沃泵阀有限公司 Water ring vacuum pump
CN105782040A (en) * 2016-04-11 2016-07-20 孙晓裴 Water ring vacuum pump
CN105805005A (en) * 2016-04-11 2016-07-27 孙晓裴 Novel water ring vacuum pump
CN105840511A (en) * 2016-04-11 2016-08-10 孙晓裴 Vacuum combined pump
CN114593060A (en) * 2022-03-25 2022-06-07 淄博水环真空泵厂有限公司 Air quantity adjusting method for water ring vacuum pump adapting to working conditions

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1509661A (en) * 1976-02-11 1978-05-04 Grayden Pty Ltd P Water ring vacuum pumps
CN101749244A (en) * 2008-12-01 2010-06-23 淄博水环真空泵厂有限公司 Distributing plate of water-ring vacuum pump and processing method thereof
CN201779052U (en) * 2010-09-23 2011-03-30 李正奇 Bearing part of front pump cover for ultra-high pressure liquid ring type isothermal compressor
CN202954977U (en) * 2012-11-01 2013-05-29 淄博水环真空泵厂有限公司 Distributing plate of efficient water ring vacuum pump with oversize air sucking volume
CN202954997U (en) * 2012-11-01 2013-05-29 淄博水环真空泵厂有限公司 Extra-large-throughput efficient water ring vacuum pump
CN204239310U (en) * 2014-10-16 2015-04-01 上海凯泉泵业(集团)有限公司 A kind of efficient silencing type double suction air conditioning pump bearing part
CN205089649U (en) * 2015-10-30 2016-03-16 武汉艾德沃泵阀有限公司 Novel energy -saving water ring vacuum pump

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1509661A (en) * 1976-02-11 1978-05-04 Grayden Pty Ltd P Water ring vacuum pumps
CN101749244A (en) * 2008-12-01 2010-06-23 淄博水环真空泵厂有限公司 Distributing plate of water-ring vacuum pump and processing method thereof
CN201779052U (en) * 2010-09-23 2011-03-30 李正奇 Bearing part of front pump cover for ultra-high pressure liquid ring type isothermal compressor
CN202954977U (en) * 2012-11-01 2013-05-29 淄博水环真空泵厂有限公司 Distributing plate of efficient water ring vacuum pump with oversize air sucking volume
CN202954997U (en) * 2012-11-01 2013-05-29 淄博水环真空泵厂有限公司 Extra-large-throughput efficient water ring vacuum pump
CN204239310U (en) * 2014-10-16 2015-04-01 上海凯泉泵业(集团)有限公司 A kind of efficient silencing type double suction air conditioning pump bearing part
CN205089649U (en) * 2015-10-30 2016-03-16 武汉艾德沃泵阀有限公司 Novel energy -saving water ring vacuum pump

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105179244A (en) * 2015-11-10 2015-12-23 武汉艾德沃泵阀有限公司 Water ring vacuum pump
CN105782040A (en) * 2016-04-11 2016-07-20 孙晓裴 Water ring vacuum pump
CN105805005A (en) * 2016-04-11 2016-07-27 孙晓裴 Novel water ring vacuum pump
CN105840511A (en) * 2016-04-11 2016-08-10 孙晓裴 Vacuum combined pump
CN114593060A (en) * 2022-03-25 2022-06-07 淄博水环真空泵厂有限公司 Air quantity adjusting method for water ring vacuum pump adapting to working conditions

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Application publication date: 20160113

RJ01 Rejection of invention patent application after publication