CN105240090A - Technique method used for removing automobile tail gas particles - Google Patents

Technique method used for removing automobile tail gas particles Download PDF

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CN105240090A
CN105240090A CN201510709397.6A CN201510709397A CN105240090A CN 105240090 A CN105240090 A CN 105240090A CN 201510709397 A CN201510709397 A CN 201510709397A CN 105240090 A CN105240090 A CN 105240090A
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exhaust
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particulate matter
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吴云
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Chongqing Technology and Business University
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    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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Abstract

本发明公布了一种可用于去除汽车尾气颗粒物的技术方法。该方法以静电除尘技术为主要技术手段,可用于脱除汽车尾气中存在的微小颗粒物,特别对PM2.5类颗粒物具有很好的去除效果。由于相较于其它颗粒捕获技术而言,静电捕获技术无须使用吸附剂和催化剂,因此其对烟气成分的适应性强,对燃料硫含量无特殊要求,且不会因颗粒物的累积而产生吸附剂阻塞,造成排气阻力增大等问题,系统运行相对稳定,具有运行高效、造价低廉、适应性强等特点,能够减少或消除现行尾气颗粒净化系统在实际使用过程中的存在的问题,降低了实际应用门槛,可作为商业化应用推广的主要技术手段。The invention discloses a technical method that can be used for removing particulate matter in automobile tail gas. The method uses electrostatic dust removal technology as the main technical means, which can be used to remove tiny particles in automobile exhaust, and has a good removal effect on PM2.5 particles in particular. Compared with other particle capture technologies, electrostatic capture technology does not require the use of adsorbents and catalysts, so it has strong adaptability to flue gas components, has no special requirements for fuel sulfur content, and does not generate adsorption due to the accumulation of particulate matter The system is relatively stable in operation, has the characteristics of high efficiency, low cost, and strong adaptability, which can reduce or eliminate the problems existing in the actual use of the current exhaust particle purification system, and reduce the It can be used as the main technical means for commercial application promotion.

Description

一种用于去除汽车尾气颗粒物的技术方法A technical method for removing particulate matter from automobile exhaust

技术领域 technical field

本发明属于汽车尾气排放污染控制及空气污染治理领域,其技术内容涉及一种可用于去除汽车尾气中颗粒污染物的综合解决方法。 The invention belongs to the field of automobile exhaust emission pollution control and air pollution treatment, and its technical content relates to a comprehensive solution method for removing particle pollutants in automobile exhaust.

背景技术 Background technique

近年以来,雾霾天气在我国各大城市反复出现,造成该问题的元凶就是空气中的污染颗粒物(PM)。一般来讲,颗粒污染物按照其直径可划分为PM10、PM2.5、PM1、PM0.5等不同的等级类型。其中,PM2.5可吸入颗粒物因其数量较大,是造成大气雾霾及呼吸系统疾病的主要颗粒污染物。在众多的大气颗粒污染物排放源中,汽车尾气排放是最为重要的排放源头之一,特别是随着国民经济的飞速发展以及人民生活水平的快速提高,汽车的保有量急速上升,汽车尾气排放污染问题也日益严重。研究表明,排放到空气中的汽车尾气颗粒物不仅会造成大气雾霾,还会对呼吸系统等造成恶劣影响,严重危害人体健康。 In recent years, smog has repeatedly appeared in major cities in my country, and the culprit of this problem is the particulate matter (PM) in the air. Generally speaking, particulate pollutants can be divided into different grade types such as PM10, PM2.5, PM1, and PM0.5 according to their diameters. Among them, PM2.5 inhalable particulate matter is the main particulate pollutant that causes atmospheric smog and respiratory diseases due to its large number. Among the many emission sources of atmospheric particulate pollutants, automobile exhaust emission is one of the most important emission sources. Pollution problems are also getting worse. Studies have shown that automobile exhaust particles discharged into the air not only cause atmospheric smog, but also have adverse effects on the respiratory system, seriously endangering human health.

一般而言,根本性减少汽车尾气颗粒物排放的方法主要有两种,一是通过改进燃料的燃烧品质及寻找更为清洁的替代燃料来达到减少排放的目的;二是通过对汽车发动机进行改良,以提高燃料的燃烧效率,从而减少尾气排放颗粒物。然而,无论是燃料品质的提高,替代燃料的研发,还是发动机的改良,都需要耗费大量的人力、物力和时间,在短期内都难以解决汽车尾气排放存在的问题。而且,对于目前正在运行的车辆而言,其尾气排放问题也不能通过发动机改良的方法予以解决。正因如此,汽车尾气颗粒净化装置因其技术过程简单、安装简便、净化效果显著、且能在短期内解决汽车尾气颗粒排放问题而受到各方重视。 Generally speaking, there are two main ways to fundamentally reduce vehicle exhaust particulate matter emissions. One is to achieve the purpose of reducing emissions by improving the combustion quality of fuel and finding cleaner alternative fuels; the other is to improve vehicle engines. To improve fuel combustion efficiency, thereby reducing exhaust emissions of particulate matter. However, whether it is the improvement of fuel quality, the research and development of alternative fuels, or the improvement of engines, it takes a lot of manpower, material resources and time, and it is difficult to solve the problem of automobile exhaust emissions in the short term. Moreover, for the vehicles currently in operation, the exhaust emission problem cannot be solved by improving the engine. Because of this, the automobile exhaust particle purification device has been valued by all parties because of its simple technical process, easy installation, remarkable purification effect, and its ability to solve the problem of automobile exhaust particle emissions in a short period of time.

然而,对于汽车尾气颗粒污染物净化,目前公知的技术方法是采用基于吸附-燃烧原理的“颗粒捕捉器”来进行,该方法虽然具有安装简便、效果显著等优点,但也存在尾气排放阻力大,吸附层易堵塞,燃烧过程影响运行,催化剂昂贵,对燃料硫含量要求高等一系列缺陷,导致其仍然无法得以大规模推广应用。为了使汽车尾气净化系统具备运行高效、价格低廉、适应性强等特点,真正满足大规模推广应用的需要,本发明针对现行汽车尾气颗粒净化技术存在的不足,采用独创性的技术解决方案,构建了一种汽车尾气颗粒去除系统,以解决现行汽车尾气颗粒净化技术存在的尾气排放阻力大,吸附层易堵塞,燃烧清灰过程影响运行,造价昂贵,对燃料硫含量要求高等问题,使其具有运行高效、价格低廉、适应性强等特点,从而减少或消除尾气颗粒净化系统在实际使用过程中的存在的问题,降低其实际应用门槛,达到大规模商业化推广应用的要求。 However, for the purification of automobile exhaust particulate pollutants, the currently known technical method is to use a "particle trap" based on the principle of adsorption-combustion. Although this method has the advantages of easy installation and significant effect, it also has a large exhaust resistance. , The adsorption layer is easy to block, the combustion process affects the operation, the catalyst is expensive, and a series of defects such as high requirements on fuel sulfur content make it still unable to be widely used. In order to make the automobile exhaust purification system have the characteristics of high efficiency, low price, strong adaptability, etc., and truly meet the needs of large-scale popularization and application, the present invention aims at the shortcomings of the current automobile exhaust particle purification technology, adopts an original technical solution, and constructs A vehicle exhaust particle removal system is developed to solve the existing problems of the current vehicle exhaust particle purification technology, such as large exhaust emission resistance, easy clogging of the adsorption layer, impact on operation during combustion and ash cleaning, high cost, and high requirements for fuel sulfur content, making it unique It has the characteristics of high efficiency, low price, and strong adaptability, so as to reduce or eliminate the problems existing in the actual use of the exhaust particle purification system, lower the threshold of its actual application, and meet the requirements of large-scale commercial promotion and application.

发明内容 Contents of the invention

为了克服现有汽车尾气颗粒净化技术存在的不足和问题,本发明提供了一种用于去除汽车尾气颗粒物的技术解决方法。该方法具有运行高效、运行设备造价相对低廉、适应性强等特点,十分适用于作为汽车尾气颗粒物净化器的技术解决方案,该技术解决方案一旦实施,将有可能解决以往汽车尾气颗粒净化器所存在的问题,使该项技术迅速得以大规模推广应用,从而产生良好的商业效益和社会效益。 In order to overcome the deficiencies and problems existing in the existing automobile exhaust particle purification technology, the invention provides a technical solution for removing the automobile exhaust particle. This method has the characteristics of efficient operation, relatively low cost of operating equipment, and strong adaptability. It is very suitable as a technical solution for automotive exhaust particulate purifiers. Once this technical solution is implemented, it will be possible to solve the problems of automotive exhaust particulate purifiers Due to the existing problems, this technology can be rapidly promoted and applied on a large scale, thereby producing good commercial and social benefits.

本发明解决其技术问题所采用的技术方案是:(1)以静电除尘技术为主要技术手段,用于脱除汽车尾气中存在的微小颗粒物。由于相较于其它颗粒捕获技术,静电除尘技术无须使用吸附剂和催化剂,因此其对烟气成分的适应性强,对燃料硫含量无特殊要求,且不会因颗粒物的累积而产生吸附剂阻塞,造成尾气排放阻力增大等问题,系统运行相对稳定,可作为去除汽车尾气颗粒的主要技术手段。(2)以车载发电机作为汽车尾气颗粒静电去除系统的供电源,并采用硅整流变压器将低压交流电转换为15~20kv的高压直流电。(3)设置排气缓冲罐,以减缓汽车尾气流动速度,增加尾气在电场中的停留时间,使颗粒物能够更多地被收尘极捕获,从而提高去除效率。(4)在收尘极板外缠绕电热丝加热对颗粒进行燃烧,燃烧后的颗粒物转化为二氧化碳等气体进行清洁排放。 The technical solutions adopted by the present invention to solve the technical problems are: (1) Electrostatic dust removal technology is used as the main technical means to remove tiny particles in the exhaust gas of automobiles. Compared with other particle capture technologies, electrostatic precipitator technology does not require the use of adsorbents and catalysts, so it has strong adaptability to flue gas components, has no special requirements for fuel sulfur content, and will not cause adsorbent blockage due to the accumulation of particulate matter , resulting in problems such as increased exhaust emission resistance, the system operates relatively stably, and can be used as the main technical means to remove automobile exhaust particles. (2) The on-board generator is used as the power supply of the electrostatic removal system for automobile exhaust particles, and a silicon rectifier transformer is used to convert low-voltage alternating current into high-voltage direct current of 15-20kv. (3) Set up an exhaust buffer tank to slow down the flow velocity of automobile exhaust gas and increase the residence time of exhaust gas in the electric field, so that more particles can be captured by the dust collector, thereby improving the removal efficiency. (4) Wrap the electric heating wire outside the dust collection plate to heat the particles to burn them, and the burned particles are converted into carbon dioxide and other gases for clean emission.

本发明具有的主要技术特点是:(1)与现行的尾气颗粒物去除技术相比,整个颗粒物去除过程不采用吸附方式和催化燃烧方式,无须使用吸附剂和催化剂,可避免堵塞、燃油适应性差以及催化剂昂贵引起的造价高等问题。(2)设置了排气缓冲装置,降低尾气流动速度,增加了烟气在静电场中的停留时间,使烟气中颗粒物能够充分荷电,并使荷电颗粒在两极板间有充足的移动时间,使颗粒物尽可能多地被捕获,从而提高去除效率。(3)在收陈极设置了电热丝加热,以燃烧收尘极颗粒物,一方面可减少收尘极颗粒物聚集过多对电场强度的影响,另一方面可使颗粒物转化为气体进行无害化排放。 The main technical features of the present invention are: (1) Compared with the current tail gas particulate matter removal technology, the entire particulate matter removal process does not use adsorption and catalytic combustion methods, and does not need to use adsorbents and catalysts, which can avoid clogging, poor fuel adaptability and Problems such as high cost caused by expensive catalyst. (2) The exhaust buffer device is installed to reduce the flow velocity of the exhaust gas and increase the residence time of the flue gas in the electrostatic field, so that the particles in the flue gas can be fully charged, and the charged particles can move between the two plates sufficiently Time, so that the particulate matter is captured as much as possible, thereby improving the removal efficiency. (3) An electric heating wire is installed in the collection pole to burn the particulate matter in the dust collection pole. On the one hand, it can reduce the influence of excessive accumulation of dust collection pole particles on the electric field strength, and on the other hand, it can convert the particulate matter into gas for harmless treatment. emission.

具体实施方式 detailed description

1、汽车尾气颗粒静电去除系统的电场集尘部分由硅整流变压器、管式芒刺阴极线、金属阳极颗粒收集板以及外层绝缘体组成,由硅整流器将汽车发电机传送的低电压转换为15~20kv高压电以使阴极线产生电晕,尾气颗粒在电场中荷电后,在电场力作用下向阳极移动并被捕获,由于带有高压电场,因此装置外部需用绝缘材料包裹密封,以防漏电。 1. The electric field dust collection part of the automobile exhaust particle electrostatic removal system is composed of a silicon rectifier transformer, a tubular thorn cathode wire, a metal anode particle collecting plate and an outer insulator. The silicon rectifier converts the low voltage transmitted by the automobile generator into 15 ~20kv high voltage to generate corona on the cathode line. After the exhaust particles are charged in the electric field, they move to the anode under the action of the electric field and are captured. Due to the high voltage electric field, the outside of the device needs to be wrapped and sealed with insulating materials. To prevent leakage.

2、汽车尾气颗粒静电去除系统烟气缓冲部分由一椭圆形缓冲罐构成,缓冲罐材质为金属材质,其进气口与排气管相连,出气口与电场集尘部分相连。 2. The flue gas buffer part of the electrostatic removal system for automobile exhaust particles is composed of an oval buffer tank, which is made of metal. The air inlet is connected to the exhaust pipe, and the air outlet is connected to the dust collection part of the electric field.

3、汽车尾气颗粒静电去除系统颗粒物燃烧通过电热丝加热方式实现,其中,收尘极颗粒物燃烧通过缠绕于阳极板外围的电热丝加热,阴极燃烧装置则由套在阴极线上的金属套筒和缠绕在套筒上的电热丝构成,当电热丝将温度加热到800℃以上时,颗粒物即可燃烧转化为气体,电热丝所需电力仍来自于车载发电机,并通过控制器采用间断供电方式燃烧颗粒物。 3. The combustion of particulate matter in the electrostatic removal system for automobile exhaust particles is realized by heating with electric heating wires. The combustion of particulate matter in the dust collecting electrode is heated by the electric heating wire wound around the periphery of the anode plate, and the cathode combustion device is composed of a metal sleeve on the cathode wire and Composed of heating wire wound on the sleeve, when the heating wire heats the temperature above 800°C, the particles can be burned and converted into gas. The power required by the heating wire still comes from the on-board generator, and the intermittent power supply is adopted through the controller Burning particulate matter.

4、电场集尘装置采用多个水平排列的圆柱形筒体作为收尘极,每个筒体中间布置一根阴极线,其中阴极线到筒壁的间距为20~30mm,从缓冲罐流出的尾气经分流管道分流后分别进入各个筒体,电加热丝则缠绕在筒体外壁。 4. The electric field dust collection device adopts a plurality of horizontally arranged cylindrical cylinders as dust collectors, and a cathode line is arranged in the middle of each cylinder, and the distance between the cathode line and the cylinder wall is 20-30mm. The exhaust gas is diverted through the diversion pipe and enters each cylinder respectively, and the electric heating wire is wound on the outer wall of the cylinder.

5、整个颗粒物去除系统为一个长为20~30cm,直径为10~15cm的圆柱形整体,可与汽车尾气排气管直接相连,以便于安装。 5. The entire particle removal system is a cylindrical body with a length of 20-30cm and a diameter of 10-15cm, which can be directly connected with the exhaust pipe of the automobile for easy installation.

Claims (1)

1. the present invention relates to a kind of technological method for removing Vehicle Exhaust Particulate, the technical characteristics of the method comprises following content:
(1) the electric field control of dust part of vehicle exhaust particle electrification removal system is made up of silicon rectifying transformer, tubular type barb cathode ray, metal anode particle dust collector pole and outer insulator, by silicon rectifier, the low tension that automobile current generator transmits is converted to 15 ~ 20kv high-tension electricity and produces corona to make cathode line, after exhaust particulate is charged in the electric field, under electric field force effect, anode moves and is captured, due to high voltage electric field, therefore device outside need seal by wrapped with insulation, with anticreep;
(2) vehicle exhaust particle electrification removal system flue gas buffer portion is made up of an oval knock out drum, and knock out drum material is metal material, and its suction port is connected with outlet pipe, and air outlet is divided with electric field dust collecting section and is connected;
(3) burning of vehicle exhaust particle electrification removal system particles thing is realized by electric-heating-wire-heating mode, wherein, dust collector pole burning particulate matter is by being wound in the electric-heating-wire-heating of positive plate periphery, negative electrode firing unit is then made up of the metal sleeve be enclosed within cathode line and the electric heating wire be wrapped on sleeve, when electric heating wire by heating temperatures to more than 800 DEG C time, particulate matter can burning conversion be gas, electric heating wire required electric power still comes from portable generator, and adopts interruptedly supplying power mode burning particles thing by controller;
(4) electric field dust collect plant adopts multiple horizontal cylindrical tube as dust collector pole, each cylindrical shell intermediate arrangement cathode line, wherein cathode line is 20 ~ 30mm to the spacing of barrel, the tail gas flowed out from knock out drum enters each cylindrical shell respectively after shunt conduit shunting, and electrical heating wire is then wrapped in cylinder body outer wall;
(5) whole particulate matter remove system be one long be 20 ~ 30cm, diameter is the cylindrical integral of 10 ~ 15cm, directly can be connected with vehicle-exhaust exhaust pipe, so that install.
CN201510709397.6A 2015-10-28 2015-10-28 A kind of technical method for being used to remove Vehicle Exhaust Particulate Expired - Fee Related CN105240090B (en)

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CN113710350A (en) * 2019-04-25 2021-11-26 上海必修福企业管理有限公司 VOCs gas treatment device and method

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CN113366201A (en) * 2018-10-22 2021-09-07 上海必修福企业管理有限公司 Engine tail gas dedusting system and method
CN113366201B (en) * 2018-10-22 2023-08-15 上海必修福企业管理有限公司 Engine tail gas dust removal system and method
CN113710350A (en) * 2019-04-25 2021-11-26 上海必修福企业管理有限公司 VOCs gas treatment device and method
CN113748258A (en) * 2019-04-25 2021-12-03 上海必修福企业管理有限公司 System and method for treating VOCs gas in engine tail gas
CN113747976A (en) * 2019-04-25 2021-12-03 上海必修福企业管理有限公司 VOCs gas treatment device and method
CN110894804A (en) * 2019-11-29 2020-03-20 安徽中鼎流体系统有限公司 SCR mechanical pipeline assembly of automobile exhaust system

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