CN105238497A - Method for preparing oxygen carrier by using phosphogypsum, and applications of carrier - Google Patents

Method for preparing oxygen carrier by using phosphogypsum, and applications of carrier Download PDF

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CN105238497A
CN105238497A CN201510625445.3A CN201510625445A CN105238497A CN 105238497 A CN105238497 A CN 105238497A CN 201510625445 A CN201510625445 A CN 201510625445A CN 105238497 A CN105238497 A CN 105238497A
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phosphogypsum
oxygen carrier
carrier
prepare
temperature
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CN105238497B (en
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祝星
翟康
王�华
李孔斋
祁先进
施从志
徐媛
曾良鹏
邢艳彬
魏永刚
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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Abstract

The present invention relates to a method for preparing an oxygen carrier by using phosphogypsum, and applications of the carrier, and belongs to the technical field of solid waste resources. The method comprises: carrying out nature air-drying on phosphogypsum, adding bentonite to the phosphogypsum, completely and uniformly mixing, granulating, and drying to obtain phosphogypsum particles; introducing CH4 or CO gas to the obtained phosphogypsum particles, carrying out pre-reduction for 30-120 min at a temperature of 800-1100 DEG C to obtain a reduction product, and removing volatile impurities (heavy metals and organic compounds); carrying out oxidation regeneration on the obtained reduction product for 30-120 min at a temperature of 700-900 DEG C under introduction of 50-200 ml/min of anhydrous air atmosphere to obtain a regeneration product; and adding a carrier to the obtained regeneration product, completely and uniformly mixing an auxiliary agent and an active component to obtain a mixed product, carrying out molding processing on the mixed product according to the actual demand, and calcining for 6-12 at a temperature of 700-900 DEG C to obtain the oxygen carrier. A purpose of the present invention is to use the phosphogypsum as the oxygen carrier so as to achieve a lot of utilization of the waste resources.

Description

A kind of phosphogypsum that utilizes prepares the method for oxygen carrier and the application of this oxygen carrier
Technical field
The present invention relates to a kind of phosphogypsum that utilizes and prepare the method for oxygen carrier and the application of this oxygen carrier, belong to solid waste resource technical field.
Background technology
Phosphoric acid is as a kind of important intermediates, be widely used in the industries such as chemical fertilizer, pottery, glass, weaving, food, along with the development of phosphorus chemical industry, developing rapidly particularly along with agriculture aspect high concentration phosphorus composite fertilizer industry, in Wet Processes of Phosphoric Acid, byproduct phosphogypsum produces in a large number as a kind of industrial residue and stacks, but its practical efficiency is very low.Phosphogypsum is as a kind of danger wastes; store up in a large number and not only need the human and material resources of at substantial and financial resources but also great harm is also existed to environment; although the utilization approaches of phosphogypsum is a lot; but due to the natural phosphogypsum aboundresources of China; the development of phosphogypsum resource technology relatively lags behind; comprehensive utilization ratio is not high; the environmental hazard brought in the face of a large amount of stackings of waste ardealite instantly and financial loss, can the mass-producing that realize phosphogypsum utilize and become the key weighing whole sulphur dioxide of phosphor chemical industry Sustainable development.
The solid waste that phosphogypsum gives off when being industrial production phosphate fertilizer, phosphoric acid, often produces 1t(P 2o 5meter) phosphoric acid about produces 5 ~ 6t phosphogypsum.Phosphogypsum divides dihydrate gypsum (CaSO 42H 2and semi-hydrated gypsum (CaSO O) 41/2H 2o), in the majority with dihydrate gypsum.Phosphogypsum also contains (see table 1) such as a small amount of phosphoric acid, silicon, iron, magnesium, aluminium, organic impuritys except principal constituent calcium sulfate.T(is with P for Wet-Process Phosphoric Acid in The World gross annual output amount about 2.6 hundred million 2o 5meter), by-product phosphogypsum about 1.5 hundred million t, utilization ratio only 4.3 ~ 4.6%.Estimate that China was to phosphate fertilizer (P in 2016 2o 5) demand will reach 1.4 hundred million t, phosphogypsum annual emissions will more than 2,000 ten thousand t when the time comes, and utilization ratio is only 2%-3%.Stack phosphogypsum and not only occupy a large amount of soil, and cause serious environmental pollution, be therefore necessary the Appropriate application approach seeking phosphogypsum, to realize the scientific development of phosphorus chemical industry.
In the content of element each in table 1 phosphogypsum
Element Mass content/%
O 45.6749
Ca 26.9908
S 15.6634
F 6.3589
B 2.7917
C 1.1688
Na 0.6139
Mg 0.2316
Fe 0.1622
Cl 0.1218
Al 0.0979
Zn 0.0768
Cr 0.0663
Si 0.0145
As 0.0139
Sn 0.0129
Sr 0.0074
K 0.0071
Br 0.0055
P 0.0044
Ni 0.0035
Cu 0.0017
Produce the obnoxious flavoures such as a large amount of carbonic acid gas, oxynitride and oxysulfide in the fossil energy combustion processeses such as coal, oil, Sweet natural gas, exacerbate the pollution of Global warming and ecotope.In order to reduce the discharge of obnoxious flavour in combustion processes, burning chemistry chains (CLC) technology is proposed.CLC is the New-type fuel combustion technology set up based on chemical chain (CL) technology, and its principle is the burning directly contacted traditional fuel and air is two gas-solid circulating reactions by the role transformation of oxygen carrier, i.e. reduction reaction (the M of oxygen carrier and fuel xo y+ δ CH 4→ M xo y-δ+ δ (2H 2+ CO) or M xo y+ δ CO → M xo y-δ+ δ CO 2) and the oxidation regeneration of oxygen carrier and air react (M xo y-δ+ δ 1/2O 2→ M xo y), two reactions are carried out respectively in fuel reactor and air reactor, are delivered in fuel by the oxygen in air by oxygen carrier.This technology is that one can realize CO 2the combustion technology that interior separation and fuel-efficient utilize, in recent years by the extensive concern of scholars.
Main component due to phosphogypsum is CaSO 4massfraction accounts for 50 ~ 80% of phosphogypsum, secondly also has the Fe of about 4% 2o 3, the Main chemical component of phosphogypsum and content are in table 2.With CaSO 4and Fe 2o 3for the CLC oxygen carrier of chief active species, its reactivity worth, due to its superior reactivity worth, is considered to the class oxygen carrier having very much industrial prospect, and the principle that its CLC reacts is as shown in reaction formula (1)-(3).But realize the industrial applications of phosphogypsum oxygen carrier, the technology must finding a kind of cheapness realizes the mass-producing preparation of oxygen carrier.
The Main chemical component of table 2 phosphogypsum
Recovery step (fuel reactor): CaSO 4+ CH 4→ CaS+2H 2o+CO 2(thermo-negative reaction)
CaSO 4+ 4CO → CaS+4CO 2(thermo-negative reaction)
Oxidation step (air reactor): CaS+2O 2→ CaSO 4+ 4CO 2(thermopositive reaction).
Summary of the invention
The phosphogypsum existed for above-mentioned prior art brings problem in economy and environment and harm in post-processed, the invention provides a kind of phosphogypsum that utilizes and prepares the method for oxygen carrier and the application of this oxygen carrier.The present invention seeks to utilize phosphogypsum as oxygen carrier to realize a large amount of utilizations of waste material, the manpower brought when not only avoid phosphogypsum process, financial resources are wasted, and decreasing the pollution taking a large amount of soil and ecotope is caused, the present invention is achieved through the following technical solutions.
Utilize phosphogypsum to prepare a method for oxygen carrier, its concrete steps are as follows:
(1) be first 20wt% by phosphogypsum natural air drying to water ratio, then granulation is carried out after the wilkinite adding phosphogypsum quality 0.6% in phosphogypsum fully mixes, then dry 4 ~ 10h at temperature is 150 ~ 280 DEG C, chooses 60 ~ 80 object phosphogypsum particles;
(2) the phosphogypsum particle obtained to step (1) passes into the CH of 50 ~ 200ml/min 4or CO gas, under temperature is 800 ~ 1100 DEG C of conditions, prereduction 30 ~ 120min obtains reduzate, removes volatile impunty (heavy metal, organism);
(3) reduzate step (2) obtained passing into 50 ~ 200ml/min anhydrous air atmosphere, temperature be 700 ~ 900 DEG C of conditions under oxidation regeneration 30 ~ 120min obtain regeneration product;
(4) add carrier in regeneration product step (3) obtained, auxiliary agent obtains mix products after mixing with active ingredient, wherein the add-on of carrier is prepare gained oxygen carrier quality less than 70%, the add-on of auxiliary agent is prepare gained oxygen carrier quality less than 5%, active ingredient carries out proportioning with arbitrary proportion according to the actual requirements, after mix products carries out forming process according to the actual requirements, under temperature is 700 ~ 900 DEG C of conditions, roasting 6 ~ 12h prepares oxygen carrier.
In described step (4), carrier is SiO 2or Al 2o 3.
In described step (4), auxiliary agent is KOH or K 2cO 3.
In described step (4), active ingredient is Fe 2o 3, NiO, wustite or perovskite oxide.
This oxygen carrier is applied in the burning of methane chemical chain, the purification of coke-oven gas or collecting carbonic anhydride.
The invention has the beneficial effects as follows:
(1) recycling to waste ardealite in phosphorous chemical industry industry is achieved, the loss economically avoiding a large amount of phosphogypsum stacking process to bring and harm environmentally.
(2) be that CLC oxygen carrier prepared by raw material with phosphogypsum, greatly reduce oxygen carrier preparation cost, for oxygen carrier mass-producing preparation provides a kind of raw material cheap and easy to get, and the favourable development facilitating CLC technology.
(3) CLC technology is combined with the recycling of phosphogypsum, achieve solid waste resource recovery and utilize, improve the utilization ratio of natural resources and energy resources.
Embodiment
Below in conjunction with embodiment, the invention will be further described.
Embodiment 1
This utilizes phosphogypsum to prepare the method for oxygen carrier, and its concrete steps are as follows:
(1) be first 20wt% by 1kg water ratio 30wt% phosphogypsum natural air drying to water ratio, then granulation is carried out after the wilkinite adding phosphogypsum quality 0.6% in phosphogypsum fully mixes, then dry 4h at temperature is 280 DEG C, choose 80 object phosphogypsum particles, wherein in phosphogypsum, the massfraction of CaO is 38%;
(2) the phosphogypsum particle obtained to step (1) passes into the CH of 200ml/min 4gas, under temperature is 1100 DEG C of conditions, prereduction 120min obtains reduzate;
(3) reduzate step (2) obtained passing into 200ml/min anhydrous air atmosphere, temperature be 900 DEG C of conditions under oxidation regeneration 120min obtain regeneration product;
(4) add carrier in regeneration product step (3) obtained, auxiliary agent obtains mix products after mixing with active ingredient, wherein carrier is SiO 2, add-on is prepare gained oxygen carrier quality 70%, and auxiliary agent is KOH, and add-on is prepare gained oxygen carrier quality 5%, and active ingredient is Fe 2o 3, wherein Fe 2o 3add-on and carrier quality than being 2:1, after mix products carries out forming process according to the actual requirements (being finely ground to granularity is 100 μm), under temperature is 700 DEG C of conditions, roasting 12h prepares oxygen carrier.
This oxygen carrier is carrying out in the reaction of burning chemistry chains with methane, CO in product gas 2concentration reach 87.3wt%, also have a small amount of CO to produce in product.
Embodiment 2
This utilizes phosphogypsum to prepare the method for oxygen carrier, and its concrete steps are as follows:
(1) be first 20wt% by 1kg water ratio 30wt% phosphogypsum natural air drying to water ratio, then granulation is carried out after the wilkinite adding phosphogypsum quality 0.6% in phosphogypsum fully mixes, then dry 6h at temperature is 230 DEG C, choose 70 object phosphogypsum particles, wherein in phosphogypsum, the massfraction of CaO is 33%;
(2) the phosphogypsum particle obtained to step (1) passes into the CH of 150ml/min 4gas, under temperature is 1000 DEG C of conditions, prereduction 90min obtains reduzate;
(3) reduzate step (2) obtained passing into 150ml/min anhydrous air atmosphere, temperature be 800 DEG C of conditions under oxidation regeneration 90min obtain regeneration product;
(4) add carrier in regeneration product step (3) obtained, auxiliary agent obtains mix products after mixing with active ingredient, wherein carrier is Al 2o 3, add-on is prepare gained oxygen carrier quality 60%, and auxiliary agent is K 2cO 3add-on is prepare gained oxygen carrier quality 4%, active ingredient is NiO, wherein the add-on of NiO is 1:1 with other constituent masses ratio, after mix products carries out forming process according to the actual requirements (being finely ground to granularity is 100 μm), under temperature is 800 DEG C of conditions, roasting 10h prepares oxygen carrier.
This oxygen carrier is carrying out in the reaction of burning chemistry chains with methane, CO in product gas 2concentration reach 85.5wt%, also have a small amount of CO to produce in product.
Embodiment 3
This utilizes phosphogypsum to prepare the method for oxygen carrier, and its concrete steps are as follows:
(1) be first 20wt% by 1kg water ratio 30wt% phosphogypsum natural air drying to water ratio, then granulation is carried out after the wilkinite adding phosphogypsum quality 0.6% in phosphogypsum fully mixes, then dry 10h at temperature is 150 DEG C, choose 60 object phosphogypsum particles, wherein in phosphogypsum, the massfraction of CaO is 33%;
(2) the phosphogypsum particle obtained to step (1) passes into the CO gas of 50ml/min, and under temperature is 800 DEG C of conditions, prereduction 30min obtains reduzate;
(3) reduzate step (2) obtained passing into 50ml/min anhydrous air atmosphere, temperature be 700 DEG C of conditions under oxidation regeneration 30min obtain regeneration product;
(4) add carrier in regeneration product step (3) obtained, auxiliary agent obtains mix products after mixing with active ingredient, wherein carrier is Al 2o 3, add-on is prepare gained oxygen carrier quality 60%, and auxiliary agent is KOH, and add-on is prepare gained oxygen carrier quality 5%, and active ingredient is NiFe 2o 4, wherein NiFe 2o 4add-on and oxygen carrier mass ratio be 1:2, after mix products carries out forming process according to the actual requirements (being finely ground to granularity is 100 μm), under temperature is 900 DEG C of conditions, roasting 6h prepares oxygen carrier.
This oxygen carrier is carrying out in the reaction of burning chemistry chains with methane, CO in product gas 2concentration reach 83.8wt%, also have a small amount of CO to produce in product.
Above the specific embodiment of the present invention is explained in detail, but the present invention is not limited to above-mentioned embodiment, in the ken that those of ordinary skill in the art possess, various change can also be made under the prerequisite not departing from present inventive concept.

Claims (5)

1. utilize phosphogypsum to prepare a method for oxygen carrier, it is characterized in that concrete steps are as follows:
(1) be first 20wt% by phosphogypsum natural air drying to water ratio, then granulation is carried out after the wilkinite adding phosphogypsum quality 0.6% in phosphogypsum fully mixes, then dry 4 ~ 10h at temperature is 150 ~ 280 DEG C, chooses 60 ~ 80 object phosphogypsum particles;
(2) the phosphogypsum particle obtained to step (1) passes into the CH of 50 ~ 200ml/min 4or CO gas, under temperature is 800 ~ 1100 DEG C of conditions, prereduction 30 ~ 120min obtains reduzate;
(3) reduzate step (2) obtained passing into 50 ~ 200ml/min anhydrous air atmosphere, temperature be 700 ~ 900 DEG C of conditions under oxidation regeneration 30 ~ 120min obtain regeneration product;
(4) add carrier in regeneration product step (3) obtained, auxiliary agent obtains mix products after mixing with active ingredient, wherein the add-on of carrier is prepare gained oxygen carrier quality less than 70%, the add-on of auxiliary agent is prepare gained oxygen carrier quality less than 5%, active ingredient carries out proportioning with arbitrary proportion according to the actual requirements, after mix products carries out forming process according to the actual requirements, under temperature is 700 ~ 900 DEG C of conditions, roasting 6 ~ 12h prepares oxygen carrier.
2. the method utilizing phosphogypsum to prepare oxygen carrier according to claim 1, is characterized in that: in described step (4), carrier is SiO 2or Al 2o 3.
3. the method utilizing phosphogypsum to prepare oxygen carrier according to claim 1, is characterized in that: in described step (4), auxiliary agent is KOH or K 2cO 3.
4. the method utilizing phosphogypsum to prepare oxygen carrier according to claim 1, is characterized in that: in described step (4), active ingredient is Fe 2o 3, NiO, wustite or perovskite oxide.
5. according to an application for the arbitrarily described oxygen carrier utilizing phosphogypsum to prepare of Claims 1-4, it is characterized in that: this oxygen carrier is applied in the fields such as the burning of methane chemical chain, the purification of coke-oven gas or collecting carbonic anhydride.
CN201510625445.3A 2015-09-28 2015-09-28 A kind of application for the method and the carrier of oxygen that the carrier of oxygen is prepared using ardealite Active CN105238497B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112264019A (en) * 2020-11-16 2021-01-26 南京工业大学 Synthetic carbon nanotube catalyst with waste gypsum as carrier and preparation method and application thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103301744A (en) * 2013-06-17 2013-09-18 青岛科技大学 Desulfurization device and method for preparing sulfur particles by removing SO2 from flue gas
CN104164273A (en) * 2014-08-25 2014-11-26 中国科学院青岛生物能源与过程研究所 Method for preparing calcium-based oxygen carrier

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103301744A (en) * 2013-06-17 2013-09-18 青岛科技大学 Desulfurization device and method for preparing sulfur particles by removing SO2 from flue gas
CN104164273A (en) * 2014-08-25 2014-11-26 中国科学院青岛生物能源与过程研究所 Method for preparing calcium-based oxygen carrier

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112264019A (en) * 2020-11-16 2021-01-26 南京工业大学 Synthetic carbon nanotube catalyst with waste gypsum as carrier and preparation method and application thereof
CN112264019B (en) * 2020-11-16 2023-10-13 南京工业大学 Synthetic carbon nanotube catalyst taking waste gypsum as carrier, and preparation method and application thereof

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