CN105238046A - Nanometer carbon sphere-nanometer aluminium nitride filled modified PPS/PBT composite heat-conduction plastic for LED and preparation method thereof - Google Patents

Abstract

The invention discloses nanometer carbon sphere-nanometer aluminium nitride filled modified PPS/PBT composite heat-conduction plastic for LED and a preparation method thereof. According to the heat-conduction plastic, PPS plastic and PBT plastic are mixed for usage, the composite plastic possesses good mechanical properties and efficacies of heat resistance, corrosion resistance and the like. Nanometer carbon sphere and nanometer aluminium nitride are utilized for respectively performing heat-conduction modification processing on PBT and PPS, a melt spinning technology is employed for mixing a filling material and plastic and performing melting spraying for obtain composite short fiber. The heat-conduction filling material in the composite fiber subjected to the above processing step is relatively excellent in dispersity, and the two kinds of composite short fiber are relatively uniformly dispersed and combined in the late-stage mixing process and form a uniform stable heat-conduction network. The plastic nonuniform heat conduction phenomenon brought by a conventional production method is obviously improved, and the utilization rate of the heat-conduction filling material is improved. Test results show that the composite heat-conduction plastic possesses excellent heat conductivity and heat transfer property, is safe and environment-friendly, and is widely applicable to LED heat radiation field.

Description

PPS/PBT composite heat-conducting plastics that a kind of LED nano carbon microsphere-nano aluminum nitride is filling-modified and preparation method thereof

Technical field

The present invention relates to heat-conducting plastic preparing technical field, particularly relate to filling-modified PPS/PBT composite heat-conducting plastics of a kind of LED nano carbon microsphere-nano aluminum nitride and preparation method thereof.

Background technology

LED is as the novel light source of a generation, and the working temperature of its light extraction efficiency and life-span and chip has direct relation, and heat dissipation problem is always the focus paid close attention to.No matter LED chip encapsulates or Design of Luminaires application, often need to discharge by thermally conductive material the heat that LED produces, cost for dispelling the heat also occupies the proportion of system cost about 20% ~ 30%, and the Cooling Solution seeking high performance-price ratio also becomes the target of dealer's pursuit always.

At present in LED illumination light source and light fixture are produced, main employing metal aluminium or stupalith are as heat conduction and heat radiation system, but, all there are some defects in actual use in these materials, although such as aluminium base heat sink material has comparatively excellent heat-sinking capability, its exist the moulding process cycle long, itself there is electroconductibility and the problem such as moulding is single, and although stupalith insulate, but higher than great, shaping difficulty, be unfavorable for batch production, its application is also restricted.

Organic heat-conducting plastic starts to be paid close attention in the industry in recent years gradually, first plastics itself have the advantages such as good insulation, lightweight, inexpensive, various shapes, production for LED illumination product provides a kind of new thinking and solution, the difficult point of heat-conducting plastic is to improve its thermal conductivity, traditional production method mainly by the plastic directly the blended banburying of blending height heat conductive filler extrude and obtain, this method produces the problem that the heat conduction of heat-conducting plastic ubiquity is uneven, filler utilization ratio is low obtained, and its comprehensive heat conduction and heat radiation effect is still to be modified.

Summary of the invention

The object of the invention is exactly the defect in order to make up prior art, PPS/PBT composite heat-conducting plastics providing a kind of LED nano carbon microsphere-nano aluminum nitride filling-modified and preparation method thereof.

The present invention is achieved by the following technical solutions:

The PPS/PBT composite heat-conducting plastics that a kind of LED nano carbon microsphere-nano aluminum nitride is filling-modified, it is characterized in that, this composite plastic is made up of the raw material of following weight part: PPS master batch 70-80, PBT master batch 20-25, triphenyl phosphite 0.2-0.3, antioxidant 1010 0.1-0.2, nano carbon microsphere 4-5, nano aluminum nitride 30-35, silane coupling agent 1-1.5, calcium zinc stabilizer 1-1.5.

The preparation method of the PPS/PBT composite heat-conducting plastics that described a kind of LED nano carbon microsphere-nano aluminum nitride is filling-modified is:

(1) PBT-nano carbon microsphere conjugated fibre is prepared: be first uniformly mixed by the silane coupling agent of nano carbon microsphere and 0.2-0.3 weight part, subsequently itself and PBT master batch are uniformly mixed, through melt-spinning technology, gained compound makes that length is 20-30mm, diameter is that the composite short fiber of 50-80 μm is for subsequent use;

(2) PPS-nano aluminum nitride conjugated fibre is prepared: first mixed by the silane coupling agent of nano aluminum nitride with residuals weight part, subsequently itself and PPS master batch mix and blend are uniformly dispersed, through melt-spinning technology, gained material makes that length is 10-20mm, diameter is that the composite short fiber of 60-80 μm is for subsequent use;

(3) mix in rear input twin screw extruder by step (1) and (2) gained composite short fiber and other leftover materials, extruding pelletization under 240-250 DEG C of condition, obtains described composite heat-conducting plastics.

Beneficial effect: the present invention by PPS plastics and PBT plastic used in combination, combine both advantages, the composite plastic of preparation has the effects such as good mechanical property and heat-resistant anticorrosion, utilize nano carbon microsphere and nano aluminum nitride respectively to PBT, PPS carries out heat conduction modification, and adopt the technique of melt-spinning to be mixed with plastics by filler melt-blownly to make composite short fiber, in the conjugated fibre that such process obtains, the dispersiveness of heat conductive filler is better, two kinds of composite short fibers disperse the more even of combination in later stage mixing process, uniform and stable heat trnasfer network can be formed, significantly can improve the phenomenon of the plastics heat conduction inequality that conventional production methods is brought, improve heat conductive filler utilization ratio, test result shows that this composite heat-conducting plastics have excellent heat conduction, heat transfer property, safety and environmental protection, LED field of radiating can be widely used in.

Embodiment

Embodiment

The composite plastic of this embodiment is prepared by the raw material of following weight part: PPS master batch 75, PBT master batch 24, triphenyl phosphite 0.2, antioxidant 1010 0.1, nano carbon microsphere 4, nano aluminum nitride 34, silane coupling agent 1.2, calcium zinc stabilizer 1.5.

The preparation method of the PPS/PBT composite heat-conducting plastics that described a kind of LED nano carbon microsphere-nano aluminum nitride is filling-modified is:

(1) PBT-nano carbon microsphere conjugated fibre is prepared: be first uniformly mixed by the silane coupling agent of nano carbon microsphere and 0.3 weight part, subsequently itself and PBT master batch are uniformly mixed, through melt-spinning technology, gained compound makes that length is 30mm, diameter is that the composite short fiber of 50 μm is for subsequent use;

(2) PPS-nano aluminum nitride conjugated fibre is prepared: first mixed by the silane coupling agent of nano aluminum nitride with residuals weight part, subsequently itself and PPS master batch mix and blend are uniformly dispersed, through melt-spinning technology, gained material makes that length is 20mm, diameter is that the composite short fiber of 60 μm is for subsequent use;

(3) mix in rear input twin screw extruder by step (1) and (2) gained composite short fiber and other leftover materials, extruding pelletization under 245 DEG C of conditions, obtains described composite heat-conducting plastics.

The performance test results of the composite heat-conducting plastics obtained by the present embodiment is:

Project	Index
		Resistance to impact shock (KJ/m 2)	28.5
Flexural strength (MPa)	845
		Thermal conductivity (w/mk)	17.2
Flame retardant rating	UL94-V0
		Volume specific resistance (10 21Ω.cm）	3.2

Claims (2)

1. the PPS/PBT composite heat-conducting plastics that LED nano carbon microsphere-nano aluminum nitride is filling-modified, it is characterized in that, this composite plastic is made up of the raw material of following weight part: PPS master batch 70-80, PBT master batch 20-25, triphenyl phosphite 0.2-0.3, antioxidant 1010 0.1-0.2, nano carbon microsphere 4-5, nano aluminum nitride 30-35, silane coupling agent 1-1.5, calcium zinc stabilizer 1-1.5.

2. PPS/PBT composite heat-conducting plastics that a kind of LED nano carbon microsphere-nano aluminum nitride as claimed in claim 1 is filling-modified and preparation method thereof, its spy is, described preparation method is:

(1) PBT-nano carbon microsphere conjugated fibre is prepared: be first uniformly mixed by the silane coupling agent of nano carbon microsphere and 0.2-0.3 weight part, subsequently itself and PBT master batch are uniformly mixed, through melt-spinning technology, gained compound makes that length is 20-30mm, diameter is that the composite short fiber of 50-80 μm is for subsequent use;

(2) PPS-nano aluminum nitride conjugated fibre is prepared: first mixed by the silane coupling agent of nano aluminum nitride with residuals weight part, subsequently itself and PPS master batch mix and blend are uniformly dispersed, through melt-spinning technology, gained material makes that length is 10-20mm, diameter is that the composite short fiber of 60-80 μm is for subsequent use;

(3) mix in rear input twin screw extruder by step (1) and (2) gained composite short fiber and other leftover materials, extruding pelletization under 240-250 DEG C of condition, obtains described composite heat-conducting plastics.