CN105236178A - Method for rolling and bundling felt through automatic felt rolling machine - Google Patents
Method for rolling and bundling felt through automatic felt rolling machine Download PDFInfo
- Publication number
- CN105236178A CN105236178A CN201510702029.9A CN201510702029A CN105236178A CN 105236178 A CN105236178 A CN 105236178A CN 201510702029 A CN201510702029 A CN 201510702029A CN 105236178 A CN105236178 A CN 105236178A
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- CN
- China
- Prior art keywords
- felt
- hot melt
- adsorbability
- roll set
- low pressure
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/24—Securing ends of binding material
- B65B13/32—Securing ends of binding material by welding, soldering, or heat-sealing; by applying adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/06—Bundling coils of wire or like annular objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/414—Winding
- B65H2301/4144—Finishing winding process
- B65H2301/41445—Finishing winding process after winding process
Abstract
An automatic felt rolling machine comprises a rack, a felt rolling frame, a rolling frame, a horizontal conveying device, a supporting plate, a hot melting system and a bundling system. The automatic felt rolling machine is characterized that the horizontal conveying device comprises three parallel conveying belts. The bundling system is located at the tail ends of two gaps of the three conveying belts. The invention further discloses an automatic felt rolling and bundling method. The method is characterized by including the following steps that firstly, a power source and a system program of the automatic felt rolling machine are started; secondly, felt products are rolled; thirdly, bundling coils are molten and adhere to a hot melting head; fourthly, rolling ends, and the rolling frame drives the molten portions of the bundling coils to move upwards; fifthly, the bundling coils are wound on the felt products; and sixthly, the bundling coils are molten again and fused with the molten portions in the third step, and felt bundling is performed. The method has the beneficial effects that the process is simplified, cost is saved, and production efficiency is high.
Description
Technical field
The present invention relates to a kind of method of automatic rolling felt, bundle felt, particularly relate to a kind of method of being rolled up felt, bundle felt by automatic winder.
Background technology
Glass fiber blanket be glass wool apply after adhesive agent through be heating and curing shaping after the loose porous felt-like material that obtains.It has that smoke density is low, unit weight is little, coefficient of thermal conductivity is little and the advantage such as sound absorbing capabilities is good, is widely used in the fields such as building, petroleum pipe line, refrigerator, submarine, driving engine.Current glass fiber blanket is mainly with coiled material state packaging, transport; but the clot of glass fiber blanket and packaging are a job of very wasting time and energy; because the labour intensity of clot and packaging is high; technique is loaded down with trivial details; therefore this work at least needs two people to work in coordination with; not only increase productive costs; and hinder the raising of production efficiency greatly; therefore mechanical equipment and the technological process of production is improved; reduce productive costs; not only for the popularization of cotton felt product, and be all very important for protection of the environment.
Notification number is the Chinese patent of CN203998269U, devise a kind of volume felt machine, by horizontal transferring device, flexible sheet material is delivered into, and by roll set mechanism, the end of material is wrapped on volume felt roll, achieve the automation of material roll set, without the need to manually assisting, reduce the labour intensity of workman, also prevent the generation of the safety misadventure that workman is involved in by machine simultaneously, shorten the production cycle, reduce productive costs, improve production efficiency.But the cotton felt after this scheme clot does not bundle, and cotton felt easily scatters, therefore just need at least two workmans to be got up by the timely collecting packing of felt that clot is good, still take time and effort.
Publication No. is the Chinese patent of CN104210872A, propose coiler pinch device, solve the inadequate consolidation of rolled-up felt thing, affect the problem of felt thing clot quality, structure is simple, can regulate by cylinder the air pressure compressed on roller bearing, make the cloth of clot compacter, substantially increase clot efficiency.Although the felt thing after clot not easily scatters, also need timely packaging, consume a large amount of human resources.
Existing volume felt machine does not possess bundle felt function automatically, follow-up technique and flow process is caused all to become complicated and urgent, need manpower and the time of at substantial, not only bad for reduction productive costs, and reduce production efficiency, therefore develop a kind of can comprise possess clot and packaging function simultaneously automatic rolling felt, bundle felt machine for simplification production procedure, it is all very important for enhancing productivity.
Summary of the invention
Object of the present invention is intended to overcome the deficiencies in the prior art, provides a kind of method of being rolled up felt, bundle felt by automatic winder.By designing low pressure conductive path in horizontal transferring device, and adsorbability hot melt head is installed on roll set framework, when needs bundle time, some is between low pressure conductive path and adsorbability hot melt head first to make to be in binding coil below conductive path, under program control, by the moment electric heating effect effect lower coil fusing between adsorbability hot melt head and low pressure conductive path, and adhere under electromagnetic action or coulomb effect or adhesive force effect on adsorbability hot melt head, when roll set framework moves, lashing wire in company with roll set framework together on move, the outside rolling extrusion coil of felt thing, binding coil extends along central axis under the effect of tractive force, and location mid-shaft can be how many according to remaining coil, the adhesive force size that power suffered by line and adsorbability hot melt head and coil have moves up and down under program, when felt thing will depart from horizontal conveying belt, roll set framework moves down, low pressure conductive path is contacted again with adsorbability hot melt head, the line fusing will be now between the two under program, and the coil of twice fusing in front and back is combined, with the binding coil breakage in volume felt machine under the effect of the tractive force departed from downwards at felt thing, felt thing is just by clot, bundle.Namely thing of standing directly can transport, also can pack rear transport.
The technical scheme adopted for realizing object of the present invention is: a kind of automatic winder, comprise frame, volume felt framework, roll set framework, horizontal transferring device, supporting plate, hot melt system and harness assembly, it is characterized in that described horizontal transferring device comprises 3 parallel conveyor belts, wherein the width of intermediate conveyor belt is 30 ~ 60cm, both sides load-transfer device width is 10 ~ 30cm, both sides load-transfer device and intermediate conveyor belt gap width are 2 ~ 5cm, and described harness assembly is at the end of 2 gap locations of 3 load-transfer devices.
Described harness assembly comprises the binding coil of 2 composition web-likes, and binding coil around central axis, highly can be able to regulate, and the material of binding coil can be the one in magnetic low melting point metal material, plastics and rubber, wherein the preferred low appearance point metallic material of magnetic.
Described hot melt system comprises 2 adsorbability hot melt heads, 2 low pressure conductive paths and control system, wherein 2 low pressure conductive paths are positioned at 0.3 ~ 2cm place directly over binding coil, upper surface is equal with horizontal conveying belt upper surface, 2 adsorbability hot melt heads are positioned at roll set framework end, position is corresponding with 2 low pressure conductive paths, when roll set framework contacts with horizontal transferring device, 2 adsorbability hot melt heads can contact with each self-corresponding low pressure conductive path.
The invention also discloses a kind of method of automatic rolling felt, bundle felt, it is characterized in that comprising the following steps:
(1) open the power supply of automatic winder, volume felt framework, roll set framework, hot melt system and harness assembly procedure operation, horizontal transferring device is with the cotton felt of the linear velocity transmission of 3cm/s ~ 15cm/s;
(2) felted terxture starts clot under the effect of volume felt framework;
(3) on roll set framework, 2 adsorbability hot melt heads contact with each self-corresponding low pressure conductive path, and binding coil is positioned at the position fusing between adsorbability hot melt head and low pressure conductive path, and melting coil adheres on corresponding adsorbability hot melt head separately;
(4) after felted terxture clot, roll set framework drives in lashing wire circle melt portions and moves, and binding coil rotates under the effect of tractive force, keeps binding coil thawing part not depart from roll set framework adsorbability hot melt head;
(5) horizontal conveying belt removed by felted terxture, binding coil winding felted terxture, and when felted terxture will depart from horizontal conveying belt, roll set framework moves down;
(6) when felted terxture departs from horizontal conveying belt completely, on roll set framework, adsorbability hot melt head contacts with low pressure conductive path, under the effect of electric heating, now bundle coil be between adsorbability hot melt head and low pressure conductive path position fusing and and step (3) in melt position merge, namely lashing wire is tied the cotton felt after clot.
The beneficial effect that the present invention has is: 1. Simplified flowsheet, roll up felt while namely felt thing is bundled, simplify the guarantee technique of felt thing; 2. cost-saving, after changing technique, do not keep at volume felt machine place needs two people, binding, packaging, save labo r resources, reduce productive costs; 3. production efficiency is high, the felt thing spooled, direct tied good, just can directly transport, and without the need to other operations, greatly improves production efficiency.
Accompanying drawing explanation
Fig. 1 is automatic winder volume felt, bundle felt machine structural representation
Fig. 2 is hot melt system schematic diagram
Fig. 3 is and harness assembly schematic diagram
Wherein Reference numeral 11-frame 12-roll set framework 13-rolls up felt framework
14-felt thing 15-supporting plate 16-horizontal transferring device
21-roll set framework 22-adsorbability hot melt head 23-bundlees coil
24-low pressure conductive path 25-left side load-transfer device 26-intermediate conveyor belt
Load-transfer device on the right of 27-
31-roll set framework 32-adsorbability hot melt head 33-horizontal transferring device
34-bundlees coil 35-low pressure conductive path 36-axis
Detailed description of the invention
Below in conjunction with specific embodiment, illustrate the present invention further, these embodiments should be understood only be not used in for illustration of the present invention and limit the scope of the invention, after having read the present invention, the amendment of those skilled in the art to the various equivalent form of value of the present invention has all fallen within the application's claims and limited.
Embodiment 1
A kind of automatic winder, comprise frame, volume felt framework, roll set framework, horizontal transferring device, supporting plate, hot melt system and harness assembly, it is characterized in that described horizontal transferring device comprises 3 parallel conveyor belts, wherein the width of intermediate conveyor belt is 30cm, both sides load-transfer device width is 10cm, both sides load-transfer device and intermediate conveyor belt gap width are 2cm, and described harness assembly is at the end of 2 gap locations of 3 load-transfer devices.
Described harness assembly comprises the binding coil of 2 composition web-likes, and binding coil around central axis, highly can be able to regulate, and the material of binding coil is magnetic low melting point metal material.
Described hot melt system comprises 2 adsorbability hot melt heads, 2 low pressure conductive paths and control system, wherein 2 low pressure conductive paths are positioned at 0.3cm place directly over binding coil, upper surface is equal with horizontal conveying belt upper surface, 2 adsorbability hot melt heads are positioned at roll set framework end, position is corresponding with 2 low pressure conductive paths, when roll set framework contacts with horizontal transferring device, 2 adsorbability hot melt heads can contact with each self-corresponding low pressure conductive path.
The invention also discloses a kind of method of automatic rolling felt, bundle felt, it is characterized in that comprising the following steps:
(1) open the power supply of automatic winder, volume felt framework, roll set framework, hot melt system and harness assembly procedure operation, horizontal transferring device is with the cotton felt of the linear velocity transmission of 3cm/s;
(2) felted terxture starts clot under the effect of volume felt framework;
(3) on roll set framework, 2 adsorbability hot melt heads contact with each self-corresponding low pressure conductive path, and binding coil is positioned at the position fusing between adsorbability hot melt head and low pressure conductive path, and melting coil adheres on corresponding adsorbability hot melt head separately;
(4) after felted terxture clot, roll set framework drives in lashing wire circle melt portions and moves, and binding coil rotates under the effect of tractive force, keeps binding coil thawing part not depart from roll set framework adsorbability hot melt head;
(5) horizontal conveying belt removed by felted terxture, binding coil winding felted terxture, and when felted terxture will depart from horizontal conveying belt, roll set framework moves down;
(6) when felted terxture departs from horizontal conveying belt completely, on roll set framework, adsorbability hot melt head contacts with low pressure conductive path, under the effect of electric heating, now bundle coil be between adsorbability hot melt head and low pressure conductive path position fusing and and step (3) in melt position merge, namely lashing wire is tied the cotton felt after clot.
Embodiment 2
A kind of automatic winder, comprise frame, volume felt framework, roll set framework, horizontal transferring device, supporting plate, hot melt system and harness assembly, it is characterized in that described horizontal transferring device comprises 3 parallel conveyor belts, wherein the width of intermediate conveyor belt is 40cm, both sides load-transfer device width is 20cm, both sides load-transfer device and intermediate conveyor belt gap width are 3cm, and described harness assembly is at the end of 2 gap locations of 3 load-transfer devices.
Described harness assembly comprises the binding coil of 2 composition web-likes, and binding coil around central axis, highly can be able to regulate, and the material of binding coil is plastics.
Described hot melt system comprises 2 adsorbability hot melt heads, 2 low pressure conductive paths and control system, wherein 2 low pressure conductive paths are positioned at 1cm place directly over binding coil, upper surface is equal with horizontal conveying belt upper surface, 2 adsorbability hot melt heads are positioned at roll set framework end, position is corresponding with 2 low pressure conductive paths, when roll set framework contacts with horizontal transferring device, 2 adsorbability hot melt heads can contact with each self-corresponding low pressure conductive path.
The invention also discloses a kind of method of automatic rolling felt, bundle felt, it is characterized in that comprising the following steps:
(1) open the power supply of automatic winder, volume felt framework, roll set framework, hot melt system and harness assembly procedure operation, horizontal transferring device is with the cotton felt of the linear velocity transmission of 8cm/s;
(2) felted terxture starts clot under the effect of volume felt framework;
(3) on roll set framework, 2 adsorbability hot melt heads contact with each self-corresponding low pressure conductive path, and binding coil is positioned at the position fusing between adsorbability hot melt head and low pressure conductive path, and melting coil adheres on corresponding adsorbability hot melt head separately;
(4) after felted terxture clot, roll set framework drives in lashing wire circle melt portions and moves, and binding coil rotates under the effect of tractive force, keeps binding coil thawing part not depart from roll set framework adsorbability hot melt head;
(5) horizontal conveying belt removed by felted terxture, binding coil winding felted terxture, and when felted terxture will depart from horizontal conveying belt, roll set framework moves down;
(6) when felted terxture departs from horizontal conveying belt completely, on roll set framework, adsorbability hot melt head contacts with low pressure conductive path, under the effect of electric heating, now bundle coil be between adsorbability hot melt head and low pressure conductive path position fusing and and step (3) in melt position merge, namely lashing wire is tied the cotton felt after clot.
Embodiment 3
A kind of automatic winder, comprise frame, volume felt framework, roll set framework, horizontal transferring device, supporting plate, hot melt system and harness assembly, it is characterized in that described horizontal transferring device comprises 3 parallel conveyor belts, wherein the width of intermediate conveyor belt is 60cm, both sides load-transfer device width is 30cm, both sides load-transfer device and intermediate conveyor belt gap width are 5cm, and described harness assembly is at the end of 2 gap locations of 3 load-transfer devices.
Described harness assembly comprises the binding coil of 2 composition web-likes, and binding coil around central axis, highly can be able to regulate, and the material of binding coil is rubber.
Described hot melt system comprises 2 adsorbability hot melt heads, 2 low pressure conductive paths and control system, wherein 2 low pressure conductive paths are positioned at 2cm place directly over binding coil, upper surface is equal with horizontal conveying belt upper surface, 2 adsorbability hot melt heads are positioned at roll set framework end, position is corresponding with 2 low pressure conductive paths, when roll set framework contacts with horizontal transferring device, 2 adsorbability hot melt heads can contact with each self-corresponding low pressure conductive path.
The invention also discloses a kind of method of automatic rolling felt, bundle felt, it is characterized in that comprising the following steps:
(1) open the power supply of automatic winder, volume felt framework, roll set framework, hot melt system and harness assembly procedure operation, horizontal transferring device is with the cotton felt of the linear velocity transmission of 15cm/s;
(2) felted terxture starts clot under the effect of volume felt framework;
(3) on roll set framework, 2 adsorbability hot melt heads contact with each self-corresponding low pressure conductive path, and binding coil is positioned at the position fusing between adsorbability hot melt head and low pressure conductive path, and melting coil adheres on corresponding adsorbability hot melt head separately;
(4) after felted terxture clot, roll set framework drives in lashing wire circle melt portions and moves, and binding coil rotates under the effect of tractive force, keeps binding coil thawing part not depart from roll set framework adsorbability hot melt head;
(5) horizontal conveying belt removed by felted terxture, binding coil winding felted terxture, and when felted terxture will depart from horizontal conveying belt, roll set framework moves down;
(6) when felted terxture departs from horizontal conveying belt completely, on roll set framework, adsorbability hot melt head contacts with low pressure conductive path, under the effect of electric heating, now bundle coil be between adsorbability hot melt head and low pressure conductive path position fusing and and step (3) in melt position merge, namely lashing wire is tied the cotton felt after clot.
Above are only two detailed description of the invention of the present invention, but design concept of the present invention is not limited thereto, all changes utilizing this design the present invention to be carried out to unsubstantiality, all should belong to the behavior of invading the scope of protection of the invention.In every case be the content not departing from technical solution of the present invention, any type of simple modification, equivalent variations and the remodeling done above embodiment according to technical spirit of the present invention, still belong to the protection domain of technical solution of the present invention.
Claims (4)
1. an automatic winder, comprise frame, volume felt framework, roll set framework, horizontal transferring device, supporting plate, hot melt system and harness assembly, it is characterized in that described horizontal transferring device comprises 3 parallel conveyor belts, wherein the width of intermediate conveyor belt is 30 ~ 60cm, both sides load-transfer device width is 10 ~ 30cm, both sides load-transfer device and intermediate conveyor belt gap width are 2 ~ 5cm, and described harness assembly is at the end of 2 gap locations of 3 load-transfer devices.
2. volume felt machine according to claim 1, it is characterized in that described harness assembly comprises the binding coil of 2 composition web-likes, binding coil can around central axis, highly can regulate, the material of binding coil can be the one in magnetic low melting point metal material, plastics and rubber, wherein the preferred low appearance point metallic material of magnetic.
3. volume felt machine according to claim 1 and 2, it is characterized in that described hot melt system comprises 2 adsorbability hot melt heads, 2 low pressure conductive paths and control system, wherein 2 low pressure conductive paths are positioned at 0.3 ~ 2cm place directly over binding coil, upper surface is equal with horizontal conveying belt upper surface, 2 adsorbability hot melt heads are positioned at roll set framework end, position is corresponding with 2 low pressure conductive paths, when roll set framework contacts with horizontal transferring device, 2 adsorbability hot melt heads can contact with each self-corresponding low pressure conductive path.
4. the invention also discloses a kind of method of automatic rolling felt, bundle felt, it is characterized in that comprising the following steps:
(1) open the power supply of automatic winder, volume felt framework, roll set framework, hot melt system and harness assembly procedure operation, horizontal transferring device is with the cotton felt of the linear velocity transmission of 3cm/s ~ 15cm/s;
(2) felted terxture starts clot under the effect of volume felt framework;
(3) on roll set framework, 2 adsorbability hot melt heads contact with each self-corresponding low pressure conductive path, and binding coil is positioned at the position fusing between adsorbability hot melt head and low pressure conductive path, and melting coil adheres on corresponding adsorbability hot melt head separately;
(4) after felted terxture clot, roll set framework drives in lashing wire circle melt portions and moves, and binding coil rotates under the effect of tractive force, keeps binding coil thawing part not depart from roll set framework adsorbability hot melt head;
(5) horizontal conveying belt removed by felted terxture, binding coil winding felted terxture, and when felted terxture will depart from horizontal conveying belt, roll set framework moves down;
(6) when felted terxture departs from horizontal conveying belt completely, on roll set framework, adsorbability hot melt head contacts with low pressure conductive path, under the effect of electric current, now bundle coil be between adsorbability hot melt head and low pressure conductive path position fusing and and step (3) in melt position merge, namely lashing wire is tied the cotton felt after clot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510702029.9A CN105236178B (en) | 2015-10-22 | 2015-10-22 | A kind of method that felt is rolled up by automatic winder, ties felt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510702029.9A CN105236178B (en) | 2015-10-22 | 2015-10-22 | A kind of method that felt is rolled up by automatic winder, ties felt |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105236178A true CN105236178A (en) | 2016-01-13 |
| CN105236178B CN105236178B (en) | 2018-02-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510702029.9A Active CN105236178B (en) | 2015-10-22 | 2015-10-22 | A kind of method that felt is rolled up by automatic winder, ties felt |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106829571A (en) * | 2017-01-18 | 2017-06-13 | 宿迁南航新材料与装备制造研究院有限公司 | A kind of automatic volume cotton device and its application method |
| CN107161745A (en) * | 2017-05-12 | 2017-09-15 | 安徽省萧县徽星机械制造有限公司 | A kind of greenhouse is by production line Cover roller |
| CN115092486A (en) * | 2022-08-10 | 2022-09-23 | 麻城阳光节能保温材料有限公司 | Automatic raw cotton winding and cutting integrated machine |
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| US6109560A (en) * | 1996-03-16 | 2000-08-29 | Kaibel & Sieber Gmbh | Equipment to roll-up a lane of compressible material |
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| CN87101868A (en) * | 1986-03-11 | 1987-09-30 | 伊索福圣戈班公司 | Improvement about compression type rolling machines |
| US6109560A (en) * | 1996-03-16 | 2000-08-29 | Kaibel & Sieber Gmbh | Equipment to roll-up a lane of compressible material |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106829571A (en) * | 2017-01-18 | 2017-06-13 | 宿迁南航新材料与装备制造研究院有限公司 | A kind of automatic volume cotton device and its application method |
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| CN115092486A (en) * | 2022-08-10 | 2022-09-23 | 麻城阳光节能保温材料有限公司 | Automatic raw cotton winding and cutting integrated machine |
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| Publication number | Publication date |
|---|---|
| CN105236178B (en) | 2018-02-06 |
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